A kind of polyurea grease and preparation method thereof
Technical field
The present invention relates to lubricating grease, and in particular, to a kind of polyurea grease and preparation method thereof.
Background technology
Urea-base grease is to be thickened mineral oil or artificial oil by organic compound urea and obtained, thickening agent not metal ion,
The catalytic action that metal ion aoxidizes base oil is avoided, urea-base grease has good oxidation stability, thermostability
And other various excellent performances, also there is especially long service life, be a kind of multipurpose grease, various lubricating grease can be prepared
Meet different requirements, be used in high temperature, low temperature, high load capacity, wide velocity interval and the occasion contacted with impedance dielectric, extensively
It is general to be applied to the industries such as electric appliance, metallurgy, food, automobile, papermaking.
Have the performance that a large amount of patents inquire into two urea greases in recent years, such as US5158694 by diisocyanate and water and
Amine reaction prepares polyurea grease, but the dropping point of its product is between 230-260 DEG C;Presence of the CN1272530A in base oil
Under, make C8-C24 fatty amines and excessive di-isocyanate reaction, neutralized unreacted diisocyanate with water, the reaction was continued
It it is 130-200 DEG C to temperature, two urea grease dropping points prepared by this method reach 260-330 DEG C;CN1580211A by organic amine and
Isocyanates is mixed and reacted, and after temperature of charge is increased to 100-150 DEG C, adding quench oil makes material cool down rapidly, grinds
Into fat, urea-base grease prepared by this method has stable vibration values;CN1408825A is at 50-120 DEG C by base oil, alkylamine
Mix, reacted with excessive diisocyanate, add in excessive water with unreacted diisocyanate, be warming up to melting,
Quench oil is added, kettle is cooled down out and obtains the lubricating grease of appearance transparent;CN101368129A adds borate into system
Extreme pressure anti-wear additives, improve the comprehensive performance of lubricating grease, reduce cost;CN1657599A in polyurea grease by adding
Calcium containing compound improves the oxidation stability of lubricating grease, its complex process.CN101111591A refer to four urea greases, but
It is that preparation process is more complicated, and also introduces metal ion, this will influences the oxidation stability of polyurea grease;
CN101693851A using two ureas, triuret, four ureas mixture and introduce fat made from amidic-salt thickening agent there is excellent height
Warm nature energy, resistance leachability, good extreme pressure anti-wear;Thickening agent used in CN1056313A is two ureas and four urea mixtures, the fat
Excellent performance is had more in the machinery operated for a long time.
In recent years in order to improve two urea greases, four urea greases, Hexaurea lubricating grease and the performance of eight urea greases, adding
It has also been made substantial amounts of research, such as antioxidant, extreme pressure anti-wear additives, antirust agent etc. in terms of adding agent.Nano material is also gradually available for
In the application of lubricating grease, such as nano silicon dioxide, Nano diamond, nano-titanium dioxide, nano zine oxide, but do not have still so far
There is the correlative study of application of the graphene in lubricating grease.
The content of the invention
The object of the present invention is to provide a kind of polyurea grease of graphene-containing and preparation method thereof.
The present inventor has found under study for action, is added to graphene as a part for thickening agent in initial reaction stage
In base oil, the polyurea grease for the generation graphene-containing that reacts with polyurea thickening agent one, obtained polyurea grease is not only
With good electric conductivity, and this method can be obviously shortened the preparation time of polyurea grease.
Therefore, on the one hand, the present invention provides a kind of polyurea grease, it is characterised in that on the basis of lubricating grease weight,
Including following components:The graphene of 0.2-15 weight %;The polyurea compound of 4-30 weight %;The base oil of 65-95 weight %.
Preferably, on the basis of lubricating grease weight, including following components:The graphene of 1-10 weight %;6-25 weight %'s
Polyurea compound;The base oil of 70-93 weight %.
Second aspect, the present invention provides the preparation method of polyurea grease as described above, it is characterised in that this method
Including:Graphene, polyurea compound and part basis oil are uniformly mixed, refined in 180-230 DEG C of constant temperature, cooling, more than addition
Base oil is measured, necessary additive is added, obtains finished product.
The third aspect, the present invention provides a kind of preparation method of polyurea grease, it is characterised in that this method includes:
(1)By part graphene, organic amine and part basis oil Hybrid Heating, heating treats that organic amine melts completely;
(2)Diisocyanate, remainder graphene and part basis oil Hybrid Heating are made into its thawing;
(3)By step(1)And step(2)Gained mixed solution is mixed and reacted, and is then warming up to 180-230 DEG C of perseverance
Temperature refining, cooling, adds surplus base oil, adds necessary additive, obtain finished product.
Fourth aspect, the present invention provides a kind of preparation method of polyurea grease, it is characterised in that this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-60 DEG C, diamines, heating are added
To 80-100 DEG C, react 10-60 minutes;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-60 DEG C;
(3)By step(1)And step(2)Gained mixed solution is mixed and reacted, and is then warming up to 180-230 DEG C of perseverance
Temperature refining, cooling, adds surplus base oil, adds necessary additive, obtain finished product.
5th aspect, the present invention provides a kind of preparation method of polyurea grease, it is characterised in that this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-70 DEG C;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-70 DEG C;
(3)By step(1)And step(2)Gained mixed solution, which is mixed and heated up, to be reacted, and then adds diamines, reaction
10-60 minutes;
(4)Step is added to after the oily and remaining diisocyanate of part basis is heated to 50-70 DEG C(3)Products therefrom
In, to be reacted 10-60 minutes at 80-100 DEG C, continue to be warming up to 180-230 DEG C of constant temperature refining, cooling, adds surplus base oil,
Necessary additive is added, obtains finished product.
6th aspect, the present invention provides a kind of preparation method of polyurea grease, it is characterised in that this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-70 DEG C, diamines heating is added
Reacted 20-60 minutes to 80-90 DEG C, be slowly added to diamines again, reacted 10-60 minutes at 80-90 DEG C;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-70 DEG C;
(3)By step(1)And step(2)Gained mixed solution, which is mixed and is warming up at 80-90 DEG C, to react 10-60 minutes,
Continue to be warming up to 180-220 DEG C of constant temperature refining, cooling, adds surplus base oil, add necessary additive, obtain finished product.
7th aspect, the present invention provides the polyurea grease as made from method as described above.
The polyurea grease that the present invention synthesizes has the advantages that general urea-base grease, such as good colloid stability, height
Warm nature, low temperature properties, extreme pressure anti-wear etc., while the addition of graphene more improves its oxidation resistance.And since graphene exists
The preliminary stage of fat processed adds so that greatly improves into fat speed, shortens saponification time, so that obtained polyureas
Lubricating grease can be competent in the harsh working condition such as high temperature, high speed, high load capacity, more water.Trace it to its cause, it may be possible to because in fat processed
The graphene that preliminary stage adds causes thickening agent to depend on the structure of formation class micelle around it, graphene and soap as nucleus
This synergistic effect between molecule enhances the ability of the molecules immobilized base oil of soap.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Embodiment
The embodiment of the present invention is described in detail below.It is it should be appreciated that described herein specific
Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
On the one hand, the present invention provides a kind of polyurea grease, on the basis of the polyurea grease weight, including with the following group
Point:The graphene of 0.2-15 weight %;The polyurea compound of 4-30 weight %;The base oil of 65-95 weight %.
Preferably, on the basis of lubricating grease weight, including following components:The graphene of 1-10 weight %;6-25 weight %'s
Polyurea compound;The base oil of 70-93 weight %.
In the polyurea grease of the present invention, the dosage of graphene is larger, with polyureas collectively as thickening agent, and it is unconventional
Conductive agent, on the one hand so that gained polyurea grease the advantages of maintaining general urea-base grease, such as good colloid are stabilized
Property, high temperatures, low temperature properties, extreme pressure anti-wear etc., while the addition of graphene more improves its oxidation resistance.On the other hand by
Added in graphene in the preliminary stage of fat processed so that fat speed is greatly improved into, shortens saponification time, so that
Obtained polyurea grease can be competent in the harsh working condition such as high temperature, high speed, high load capacity, more water.
Graphene is a kind of new material for the individual layer laminated structure being made of carbon atom, be it is current it is most thin in the world be but also most
Hard nano material, its thermal conductivity factor is up to 5300W/mK, higher than carbon nanotubes and diamond, and its resistivity ratio copper or
Silver is lower, for the material of current resistivity minimum in the world.Since graphene is substantially a kind of transparent, good conductor,
Manufacture transparent touch screen, even tabula rasa, solar cell are adapted to, it is multiple that it is widely used in nanoelectronics, nanometer
The fields such as compound, battery, ultracapacitor, hydrogen storage and biologic applications.
In the present invention, the graphene can be the graphene of existing various specifications, can be commercially available, also may be used
To be obtained by existing various methods.Under preferable case, the graphene is obtained by method comprising the following steps:
Graphite flakes and sodium nitrate, the concentrated sulfuric acid are uniformly mixed in ice bath, potassium permanganate are slowly added under stirring, 10
Reaction is stirred at DEG C, 35 DEG C is warming up to and continues stirring reaction, then add deionized water dilution.Hydrogen peroxide is added into system
Solution reduction potassium permanganate, then through pickling, wash, be dried to obtain graphene oxide.Obtained graphene oxide is added into water
After middle ultrasonic wave, hydrazine hydrate is added, after oil bath reaction fully, obtained black flocculent deposit is through washing, filtering, dry, finally
Obtained powder is graphene.
The graphene obtained using the above method(Referred to as make graphene by oneself)With commercially available graphene in particle diameter distribution, conduction
There is significant advantage in property, stability and dispersiveness, specific performance index see the table below 1.
Table 1
|
Commercially available graphene |
Make graphene by oneself |
Particle diameter, nm |
100~3000 |
80~800 |
Electrical conductivity, S/cm |
500 |
700-900 |
Decomposition temperature, DEG C |
410 |
430-480 |
In 1ml base oils can scattered and non-setting maximum, mg |
5 |
8-12 |
Note:Above-mentioned base oil is base oil used in following embodiments 1, if precipitation is after disperseing in terms of 60 minutes.Above-mentioned grain
Footpath uses dynamic light scattering particle size analyzer Dynapro Titan TC(Producer:Wyatt Technology)Measure.Electrical conductivity
Measured using Bell BEC-950 laboratories resistivity meter.Decomposition temperature uses thermogravimetric analyzer SDT-Q600(Producer:U.S. TA
Instrument companies)Measure.It is same as below.
In the present invention, the polyurea compound can be polyurea compound commonly used in the art without particular/special requirement, such as can
Think at least one of two polyurea compounds, four polyurea compounds, six polyurea compounds and eight polyurea compounds.Wherein dimerization
Carbamide compound, four polyurea compounds, six polyurea compounds, the weight ratio of eight polyurea compounds can be arbitrary proportion.More preferably
The polyurea compound is two polyurea compounds.
In the present invention, two polyurea compound preferably has with lower structure:
Wherein, two R1It can be the same or different, can be each alkyl, cycloalkyl or aryl, alkyl or cycloalkanes
The carbon number of base can be 8-24, be preferably 10-18, and aryl can be phenyl or substituted phenyl, be preferably phenyl or C1-C3 alkane
Base or the phenyl of halogen substitution.
Wherein, R3Can be arlydene, alkylidene or cycloalkylidene, the carbon number of arlydene, alkylidene or cycloalkylidene can
Think 6-30, be preferably 6-20, R3More preferably
In
At least one.
In the present invention, four polyurea compound preferably has with lower structure:
Wherein, R1Can be alkyl, cycloalkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, preferably 10-
18, aryl can be phenyl or substituted phenyl, be preferably phenyl or the phenyl of C1-C3 alkyl or halogen substitution.
Wherein, R2Can be alkylidene or arlydene, the carbon number of alkylidene can be 2-12, be preferably 2-8, arlydene can
To be phenylene or biphenylene.
Wherein, R3Can be arlydene, alkylidene or cycloalkylidene, arlydene, alkylidene or sub- cycloalkanes
The carbon number of base can be 6-30, be preferably 6-20, R3More preferably
In
At least one.
In the present invention, six polyurea compound preferably has with lower structure:
Wherein, R1Can be alkyl, cycloalkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, preferably 10-
18, aryl can be the phenyl of phenyl or substituted phenyl, preferably phenyl or C1-C3 alkyl or halogen substitution.
Wherein, R2Can be alkylidene or arlydene, the carbon number of alkylidene can be 2-12, be preferably 2-8, arlydene can
To be phenylene or biphenylene.
Wherein, R3Can be arlydene, alkylidene or cycloalkylidene, the carbon number of arlydene, alkylidene or cycloalkylidene can
Think 6-30, be preferably 6-20, R3More preferably In
At least one.
In the present invention, eight polyurea compound preferably has with lower structure:
Wherein, R1Can be alkyl, cycloalkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, be preferably 10-
18, aryl can be the phenyl of phenyl or substituted phenyl, preferably phenyl or C1-C3 alkyl or halogen substitution.
Wherein, R2Can be alkylidene or arlydene, the carbon number of alkylidene can be 2-12, be preferably 2-8, arlydene can
To be phenylene or biphenylene.
Wherein, R3Can be arlydene, alkylidene or cycloalkylidene, the carbon number of arlydene, alkylidene or cycloalkylidene can
Think 6-30, be preferably 6-20, R3More preferably In
At least one.
Above-mentioned polyurea compound can use the thinkable various methods of those skilled in the art institute to obtain, such as can be by
It is prepared according to CN103060069A, CN103060070A, CN103060068A, CN103060067A method recorded.
The lube base oil can be mineral oil, artificial oil, vegetable oil or their mixture, and 100 DEG C of movements are glutinous
Spend for 5-60mm2/ s, more preferably 10-30mm2/s.Artificial oil can be poly-a-olefin oil(PAO), Esters oil, alkyl-silicone oil, take
Hold in the palm artificial oil etc..
Various additives, such as antioxidant, extreme pressure anti-wear additives, antirust agent can also be contained in lubricating grease of the present invention.Its
In, the preferred arylamine kind antioxidant of antioxidant, accounts for 0.01-5%, the preferably 0.1-2.5% of lubricating grease gross weight, can be diphenylamines,
At least one of phenyl-α-naphthylamine and di-iso-octyldiphenylamine, preferably di-iso-octyldiphenylamine.Extreme pressure anti-wear additives account for lubricating grease
The 0.5-12% of gross weight, preferably 0.8-8%, can be two thio Acidic phosphates zinc, two thio dialkyl amido formic acid molybdenums, two
Thio dialkyl amido lead formate, triphenylphosphorothionate, organic molybdenum complex compound, olefine sulfide, molybdenum disulfide, polytetrafluoroethyl-ne
Alkene, D2EHDTPA molybdenum, chlorinated paraffin, dibutyl dithiocaarbamate antimony, tungsten disulfide, selenium disulfide, fluorographite, carbonic acid
At least one of calcium and zinc oxide;Antirust agent accounts for the 0.01-4.5% of lubricating grease gross weight, preferably 0.1-2%, can be oil
At least one of barium sulfonate, petroleum sodium sulfonate, benzothiazole, benzotriazole, zinc naphthenate and alkenyl succinic acid.
Second aspect, the present invention provides the preparation method of polyurea grease as described above, this method includes:By graphite
Alkene, polyurea compound and part basis oil are uniformly mixed, and are refined in 180-230 DEG C of constant temperature, cooling, adds surplus base oil, add
Enter necessary additive, obtain finished product.
In the present invention, for graphene, polyurea compound and base oil as described above, details are not described herein.
It will be understood by those skilled in the art that the amount of part basis oil and the sum of the amount of surplus base oil are as used
Base oil total amount, in the present invention, part basis oil and the weight ratio of surplus base oil are preferably 1:0.1-0.5.
The third aspect, the preparation method the present invention provides polyurea compound for the polyurea grease of two polyureas, this method
Including:
(1)By part graphene, organic amine and part basis oil Hybrid Heating, heating treats that organic amine melts completely;
(2)Diisocyanate, remainder graphene and part basis oil Hybrid Heating are made into its thawing;
(3)By step(1)And step(2)Gained mixed solution is mixed and reacted, and is then warming up to 180-230 DEG C of perseverance
Temperature refining, cooling, adds surplus base oil, adds necessary additive, obtain finished product.
Relative to the graphene of 2kg, the dosage of lube base oil is preferably 60-65kg.
Fourth aspect, the present invention provides prepare polyurea compound be four polyureas polyurea grease preparation method, its
It is characterized in that, this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-60 DEG C, diamines, heating are added
To 80-100 DEG C, react 10-60 minutes;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-60 DEG C;
(3)By step(1)And step(2)Gained mixed solution is mixed and reacted, and is then warming up to 180-230 DEG C of perseverance
Temperature refining, cooling, adds surplus base oil, adds necessary additive, obtain finished product.
5th aspect, the preparation method the present invention provides polyurea compound for the polyurea grease of six polyureas, its feature
It is, this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-70 DEG C;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-70 DEG C;
(3)By step(1)And step(2)Gained mixed solution, which is mixed and heated up, to be reacted, and then adds diamines, reaction
10-60 minutes;
(4)Step is added to after the oily and remaining diisocyanate of part basis is heated to 50-70 DEG C(3)Products therefrom
In, to be reacted 10-60 minutes at 80-100 DEG C, continue to be warming up to 180-230 DEG C of constant temperature refining, cooling, adds surplus base oil,
Necessary additive is added, obtains finished product.
6th aspect, the preparation method the present invention provides polyurea compound for the polyurea grease of eight polyureas, its feature
It is, this method includes:
(1)By part graphene, diisocyanate and part basis oil Hybrid Heating to 50-70 DEG C, diamines heating is added
Reacted 20-60 minutes to 80-90 DEG C, be slowly added to diamines again, reacted 10-60 minutes at 80-90 DEG C;
(2)By monoamine, remainder graphene and part basis oil Hybrid Heating to 50-70 DEG C;
(3)By step(1)And step(2)Gained mixed solution, which is mixed and is warming up at 80-90 DEG C, to react 10-60 minutes,
Continue to be warming up to 180-220 DEG C of constant temperature refining, cooling, adds surplus base oil, add necessary additive, obtain finished product.
When the polyurea compound is four polyurea compounds, six polyurea compounds or eight polyurea compounds, relative to 15g
Graphene, the dosage of lube base oil is preferably 620-680g.
It will be understood by those skilled in the art that the sum of amount of part basis oil used in each step is base used
The total amount of plinth oil.Wherein, the preparation method for polyurea compound for the polyurea grease of two polyureas, four polyureas or eight polyureas,
Step(1)The amount and step of part basis oil used(2)Part basis oil used and step(3)The weight of surplus base oil used
Than being preferably 1:0.1-1:0.1-1.Preparation method for polyurea compound for the polyurea grease of six polyureas, step(1)Institute
With the amount and step of part basis oil(2)Part basis oil used and step(4)The weight ratio of surplus base oil used is preferably
1:0.1-1:0.1-1.
The organic amine can be monoamine or diamine, or both add monoamine, be additionally added diamines, with step(2)
The diisocyanate of addition is reacted, and is in step(3)Polyurea compound is prepared in products therefrom, it is poly- that mixing can be prepared
Urea, can also prepare single two polyurea compound, four polyurea compounds, six polyurea compounds or eight polyurea compounds.
The method of mixing polyureas is prepared without particular/special requirement, the thinkable various sides of those skilled in the art institute can be used
Method, it is for instance possible to use the method for United States Patent (USP) US3243372.
In the present invention, step can be included in by preparing the method for the polyurea grease that polyurea compound is two polyurea compounds
Suddenly(1)Middle addition part graphene, part basis oil and monoamine, stir 2-8 minutes, add and be dissolved in another part base oil
In diisocyanate and remainder graphene, stir 2-8 minute, the molar ratio of diisocyanate and monoamine is 1:2.Then
180-230 DEG C of constant temperature refining is warming up to, cooling, adds surplus base oil, add necessary additive, obtain finished product.
In the present invention, step can be included in by preparing the method for the polyurea grease that polyurea compound is four polyurea compounds
Suddenly(1)Middle addition part graphene, base oil, stir evenly, add diamines, stir 2-8 minutes, add monoamine, 2-8 points of stirring
Clock, adds the diisocyanate being dissolved in another part base oil and remainder graphene, diisocyanate, diamines with
The molar ratio of monoamine is 2:1:2.Then 180-230 DEG C of constant temperature refining is warming up to, cooling, adds surplus base oil, adds necessary
Additive, obtain finished product.
In the present invention, prepare polyurea compound be six polyurea compounds method can include add part basis oil and
Graphene, stirs evenly, and adds monoamine, stirs 2-8 minutes, adds diamines, stirs 2-8 minutes, adds dissolved with two isocyanides
Another part base oil of acid esters and remaining graphene, stirs 2-8 minute, successively added diisocyanate, monoamine, diamines and
The molar ratio of diisocyanate is 2:2:2:1.Then 180-230 DEG C of constant temperature refining is warming up to, cooling, adds surplus base oil,
Necessary additive is added, obtains finished product.
In the present invention, prepare polyurea compound be eight polyurea compounds method can include add part basis oil and
Graphene, stirs evenly, and adds diamines, stirs 2-8 minutes, adds diamines again, stirs 2-8 minutes, adds monoamine, stirs 2-
8 minutes, another part base oil dissolved with diisocyanate and remainder graphene is then added, added two is different successively
Cyanate, diamines, the molar ratio of diamines and monoamine are 4:2:1:2.Then 180-230 DEG C of constant temperature refining is warming up to, cooling, adds
Enter surplus base oil, add necessary additive, obtain finished product.
The diisocyanate ester structure is OCN-R3- NCO, R3Can be that carbon number is 6-30, the preferably arlydene of 6-20, Asia
Alkyl or cycloalkylidene, are preferably Deng.
For example, the diisocyanate can be toluene di-isocyanate(TDI) (TDI), methyldiphenyl diisocyanate (MDI), 1,6- Asias
Hexyl diisocyanate (HDI), dicyclohexylmethyl diisocyanate(HMDI)With an xylylene diisocyanate(XDI)Deng
At least one of.
The monoamine can be fatty amine, aliphatic cyclic amine or arylamine, structural formula R1-NH2, R therein1Can be alkyl, ring
Alkyl or aryl, the carbon number of alkyl or cycloalkyl can be 8-24, preferably 10-18, and aryl can be phenyl or substituted phenyl,
It is preferred that phenyl or the phenyl of C1-C3 alkyl or halogen substitution.It is preferred that the monoamine is fatty amine and the mixture of arylamine, and the two
Molar ratio be 0.5-2:1.The arylamine is preferably the arylamine of aniline, m-chloroaniline, parachloroanilinum, para-totuidine, the fat
Fat amine is preferably selected from the fatty amine of lauryl amine, tetradecy lamine, cetylamine, octadecylamine.
The diamines can be fatty amine or arylamine, structural formula NH2-R2-NH2, R therein2Can be alkylidene or Asia
Aryl, the carbon number of alkylidene can be 2-12, preferably 2-8, and arlydene can be phenylene or biphenylene.Preferable diamines can
Be selected from p-phenylenediamine, o-phenylenediamine, 4,4- benzidines aromatic amine and/or selected from ethylenediamine, propane diamine, 1,6- oneself two
The straight-chain fatty amine of amine.
For refining process, preferably first 180-230 DEG C of constant temperature 5- is finally warming up in 100-120 DEG C of constant temperature 10-20 minutes
20 minutes;150-160 DEG C is cooled to, surplus base oil is added, treats that temperature is cooled to 100-120 DEG C, add necessary additive,
Stirring, circulating filtration, homogenizing, degassing.
In the present invention, part graphene and the weight ratio of remainder graphene are preferably 1:0.1-10, further preferably
For 1:0.5-5.
According to the present invention, the dosage of graphene, diisocyanate, various amine and base oil to lubricate with obtained polyureas
On the basis of fat weight, the content of graphene is 0.2-15 weight %, is preferably 1-10 weight %;The content of polyurea compound is 4-30
Weight %, is preferably 6-25 weight %;The content of base oil is 65-95 weight %, is preferably 70-93 weight %.
7th aspect, the present invention provides the polyurea grease as made from method as described above.
For the polyurea grease obtained using the above method, wherein the content of polyurea compound is according to the isocyanic acid to feed intake
The weight of ester and amine polyurea compound that gained obtains in theory is calculated.The content of graphene is according to inventory come really
It is fixed.
Compared with the polyurea grease as made from the preparation method that second aspect provides, the polyureas that the 7th aspect provides lubricates
Fat has more preferable heat-resisting quantity, water-resistance and adhesiveness, colloid stability and extreme pressure anti-wear.
The present invention is further illustrated for following embodiment, but is not intended to limit the present invention.Following embodiments
In, dropping point is measured using GB/T3498 methods, and cone penetration is measured using GB/T269 methods, and oxidation stability uses SH/T0325
Method measures, and Stencil oil-dividing is measured using SH/T0324 methods, and anticorrosive property is measured using GB/T5018 methods, water leaching number of dropouts
Measured using SH/T0109 methods, tetra-ball machine test PB is measured using SH/T0202 methods, and tetra-ball machine test PD uses SH/
T0202 methods measure, and copper corrosion performance is measured using GB/T7326 methods, and electric conductivity is measured using SH/T0596 methods.
Embodiment 1-6 is used to illustrate polyurea compound for polyurea grease of two polyureas and preparation method thereof.
Embodiment 1
The preparation of graphene oxide:1g graphite flakes and 0.5g sodium nitrate are mixed with the 23ml concentrated sulfuric acids in ice bath
It is even, 3g potassium permanganate is slowly added under stirring, temperature is maintained at 10 DEG C of 1h stirred below, and then mixture is in 35 DEG C of stirrings
0.5h, then adds the dilution of 50ml deionized waters, during release substantial amounts of heat, be less than 100 DEG C into exercising temperature in ice bath,
50ml water is added, mixture stirring 0.5h, adds 200ml deionized waters and further dilute.The 30 weight % of 10ml are added afterwards
Aqueous hydrogen peroxide solution reduction potassium permanganate.Finally, mixture mass concentration is 5% hydrochloric acid(400ml)Washing and filtering,
To remove metal ion.Then go to deacidify with 0.5L deionized waters, 60 DEG C of dry 24h, are made graphene oxide.
The preparation of graphene:0.1g graphene oxides obtained above are added to ultrasonic disperse in 100ml water(Ultrasonic wave
Frequency is 30kHz)5ml hydrazine hydrates are added after 30min(Mass concentration is 85%), 100 DEG C of reaction 24h of oil bath, what is finally obtained is black
The powder that color flocculent deposit is obtained through washing, filter, after drying is graphene, and the performance of graphene is as shown in table 2 below.
The preparation of urea-base grease:
Material component:Graphene 2kg;500SN and the line miscella that subtracts three:64kg(100 DEG C of viscosity are 18mm2/s);12
Amine 5.14kg;Para-totuidine 2.49kg;MDI6.03kg;The antioxidant T501 of 0.96kg;The T406 of 0.64kg
First 1kg graphenes, 5.14kg lauryl amines and 2.49kg para-totuidine are added in 22kg base oils, are heated to 80
DEG C, organic amine is melted completely;6.03kg MDI, 1kg graphenes are added into 21kg base oils again, heating makes its thawing;Will
Above-mentioned two groups of solution mixing, is sufficiently stirred, reacts 10min, is continuously heating to 190 DEG C and carries out high temperature refining 20min;Add 21kg
After base oil cools to 120 DEG C, the antioxidant T501 of 0.96kg is added;The T406 of 0.64kg, stirs evenly;Ground by three-roller
2-3 times is ground into fat.Properties of product are as shown in table 3.
Embodiment 2
The preparation of graphene oxide is the same as embodiment 1.
The preparation of graphene:Graphene oxide made from 0.1g is added to ultrasonic disperse in 100ml water(Ultrasonic frequency
For 35kHz)5ml hydrazine hydrates are added after 30min(Mass concentration is 85%), 100 DEG C of reaction 24h of oil bath, the black wadding finally obtained
It is graphene that shape, which precipitates the powder obtained through washing, filter, after drying, and the performance of graphene is as shown in table 2 below.
The preparation of two urea greases:
Material component:Graphene 2kg;500SN and the line miscella that subtracts three:62.4kg(100 DEG C of viscosity are 20mm2/s);Ten
Eight amine 8.51kg;Para-totuidine 3.26kg;TDI5.51kg;The antioxidant T501 of 0.96kg;The T406 of 0.64kg.
First 0.5kg graphenes, 8.51kg octadecylamines and 3.26kg para-totuidine are added in 20.4kg base oils, heated
To 80 DEG C, organic amine is set to melt completely;5.51kg TDI, 1.5kg graphenes are added into 21kg base oils again, heating melts it
Change;Above-mentioned two groups of solution is mixed, is sufficiently stirred, reaction 15min is continuously heating to 220 DEG C and carries out high temperature refining 5min;Add
After 21kg base oils cool to 110 DEG C, the antioxidant T501 of 0.96kg is added;The T406 of 0.64kg, stirs evenly;Pass through three rollers
Machine grinds 2-3 times into fat.Properties of product are as shown in table 3.
Embodiment 3
The preparation of graphene oxide is the same as embodiment 1.
The preparation of graphene:Graphene oxide made from 0.1g is added to ultrasonic disperse in 100ml water(Ultrasonic frequency
For 40kHz)5ml hydrazine hydrates are added after 30min(Mass concentration is 85%), 100 DEG C of reaction 24h of oil bath, the black wadding finally obtained
It is graphene that shape, which precipitates the powder obtained through washing, filter, after drying, and the performance of graphene is as shown in table 2 below.
The preparation of two urea greases:
Material component:Graphene 2kg;500SN and the line miscella that subtracts three:66.4kg(100 DEG C of viscosity are 23mm2/s);Ten
Diamines 4.52kg;Para-totuidine 2.19kg;TDI3.70kg;The antioxidant T501 of 0.96kg;The T406 of 0.64kg.
First 0.35kg graphenes, 4.52kg lauryl amines and 2.19kg para-totuidine are added in 24.4kg base oils, added
Heat makes organic amine melt completely to 80 DEG C;3.70kgTDI, 1.65kg graphene are added into 21kg base oils again, heating makes it
Melt;Above-mentioned two groups of solution is mixed, is sufficiently stirred, reaction 12min is continuously heating to 200 DEG C and carries out high temperature refining 10min;Add
Enter after 21kg base oils cool to 100 DEG C, add the antioxidant T501 of 0.96kg;The T406 of 0.64kg, stirs evenly;Pass through three
Roller machine grinds 2-3 times into fat.Properties of product are as shown in table 3.
Embodiment 4
The preparation of graphene oxide is the same as embodiment 1.
The preparation of graphene:Graphene oxide made from 0.1g is added to ultrasonic disperse in 100ml water(Ultrasonic frequency
For 25kHz)5ml hydrazine hydrates are added after 30min(Mass concentration is 85%), 100 DEG C of reaction 24h of oil bath, the black wadding finally obtained
It is graphene that shape, which precipitates the powder obtained through washing, filter, after drying, and the performance of graphene is as shown in table 2 below.
The preparation of two urea greases:
Material component:Graphene 2kg;500SN and the line miscella that subtracts three:63.2kg(100 DEG C of viscosity are 16mm2/s);Ten
Eight amine 5.10kg;Para-totuidine 1.95kg;MDI4.74kg;The antioxidant T501 of 0.96kg;The T406 of 0.64kg.
First 1.5kg graphenes, 5.10kg octadecylamines and 1.95kg para-totuidine are added in 21.2kg base oils, heated
To 80 DEG C, organic amine is set to melt completely;4.74kg MDI, 0.5kg graphenes are added into 21kg base oils again, heating melts it
Change;Above-mentioned two groups of solution is mixed, is sufficiently stirred, reaction 15min is continuously heating to 200 DEG C and carries out high temperature refining 12min;Add
After 21kg base oils cool to 100 DEG C, the T406 of the antioxidant T501 and 0.64kg of 0.96kg are added;Stir evenly;Pass through three
Roller machine grinds 2-3 times into fat.Properties of product are as shown in table 3.
Comparative example 1
Material component:In addition to not graphene-containing, remaining is the same as embodiment 4
Method according to embodiment 4 prepares polyurea grease, unlike, it is added without in the preparation process of two urea greases
Graphene.Properties of product are as shown in table 3.
Comparative example 2
Raw material components are the same as embodiment 4
Method according to embodiment 4 prepares polyurea grease, unlike, whole graphenes add with antioxidant T501
Enter.The performance of polyurea grease product is as shown in table 3 below.
Comparative example 3
In addition to graphene is replaced by the crystalline flake graphite of phase homogenous quantities, remaining raw material components is the same as embodiment 4
Method according to embodiment 4 prepares polyurea grease, unlike, graphene by identical weight crystalline flake graphite generation
Replace.The performance of polyurea grease product is as shown in table 3 below.
Embodiment 5
The preparation of graphene is the same as embodiment 1
Material component:With embodiment 4
A volume for 50L and with heating, stirring, circulation, cooling normal-pressure reaction kettle A in add and lubricated with 5kg
5.10kg octadecylamines, the 1.95kg para-totuidine of base oil dissolving, are stirred 6 minutes, add what is dissolved with 5kg lubricating base oils
4.74kg MDI, are stirred 6 minutes, and 120 DEG C of constant temperature 20 minutes, obtains A systems.
The preparation of polyurea grease:Obtained A systems, 2kg graphenes are added in 42kg base oils and be sufficiently stirred, instead
Answer 15min to be continuously heating to 200 DEG C and carry out high temperature refining 12min;After addition 21kg base oils cool to 100 DEG C, add
The T406 of the antioxidant T501 and 0.64kg of 0.96kg;Stir evenly;2-3 times is ground into fat by three-roller.Properties of product are such as
Shown in table 3.
Embodiment 6
Method according to embodiment 4 prepares polyurea grease, unlike, graphene use is commercially available from Beijing Ji'an letter section
The model specification of trade Co., Ltd is the graphene product of G20(Purity>95%,
Graphene size 100-200nm), gained grease product performance is as shown in table 3.
Table 2
Embodiment 7
The embodiment is used to illustrate polyurea compound for mixing polyurea grease and preparation method thereof.
The preparation of graphene is the same as embodiment 1
The preparation of polyurea grease:First by 1kg graphenes, 2.57kg lauryl amines, 4.03kg octadecylamines, 0.47kg ethylenediamines
It is added to 1.24kg para-totuidine in 22kg base oils, is heated to 80 DEG C, organic amine is melted completely;Again to 21kg base oils
MDI, 1kg graphene of middle addition 6.68kg, heating melt MDI;Above-mentioned two groups of solution is mixed, is sufficiently stirred, is reacted
10min, is continuously heating to 190 DEG C and carries out high temperature refining 20min;After addition 21kg base oils cool to 120 DEG C, 0.96kg is added
Antioxidant T501;The T406 of 0.64kg, stirs evenly;2-3 times is ground into fat by three-roller.Properties of product are as shown in table 3.
Table 3
Embodiment 8-11 is used to illustrate polyurea compound for polyurea grease of four polyureas and preparation method thereof.
Embodiment 8
The preparation of graphene is the same as embodiment 1
The preparation of four urea greases:
Material component:Graphene 15g;The 500SN and line miscella 620g that subtracts three(100 DEG C of viscosity are 15mm2/s);Octadecylamine
80.59g;Ethylenediamine 9.41g;MDI73.26g;8g antioxidant T501;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 200 grams of base oils and 73.26 grams of MDI Hybrid Heatings to 60 DEG C, 9.41 grams of ethylenediamines are added,
80 DEG C are warming up to, reacts 30min;Again by 7 grams of graphenes, 210 grams of base oils and 80.59 grams of octadecylamine Hybrid Heatings to 60 DEG C;
By above two solution Hybrid Heating, 30min is reacted;210 DEG C are warming up to, keeps 10min, adds 210 grams of base oils thereto
It is cooled to 110 DEG C of additions, 8 grams of antioxidant T501;12 grams of dialkyl dithiocarbamates, stir evenly, are ground by three-roller
2-3 times is ground into fat.Properties of product are as shown in table 4.
Embodiment 9
The preparation of graphene is the same as embodiment 1.
The preparation of four urea greases:
Material component:Graphene 15g;The 500SN and line miscella 676g that subtracts three(100 DEG C of viscosity are 17mm2/s);Octadecylamine
60.03g;Ethylenediamine 7.29g;TDI39.12g;8g antioxidant T501;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 256 grams of base oils and 39.12 grams of TDI Hybrid Heatings to 60 DEG C, 7.29 grams of ethylenediamines are added,
80 DEG C are warming up to, reacts 30min;Again by 7 grams of graphenes, 210 grams of base oils and 60.03 grams of octadecylamine Hybrid Heatings to 60 DEG C;
By above two solution Hybrid Heating, 30min is reacted;210 DEG C are warming up to, keeps 10min, adds 210 grams of base oils thereto
It is cooled to 110 DEG C of additions, 8 grams of antioxidant T501;12 grams of dialkyl dithiocarbamates, stir evenly, are ground by three-roller
2-3 times is ground into fat.Properties of product are as shown in table 4.
Embodiment 10
The preparation of graphene is the same as embodiment 1.
The preparation of four urea greases:
Material component:Graphene 15g;The 500SN and line miscella 636g that subtracts three(100 DEG C of viscosity are 21mm2/s);Lauryl amine
75.01g;Ethylenediamine 11.07g;TDI61.23g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 216 grams of base oils and 61.23 grams of TDI Hybrid Heatings to 60 DEG C, 11.07 grams of second two are added
Amine, is warming up to 80 DEG C, reacts 30min;Again by 7 grams of graphenes, 210 grams of base oils and 75.01 grams of lauryl amine Hybrid Heatings to 60
℃;By above two solution Hybrid Heating, 30min is reacted;210 DEG C are warming up to, keeps 10min, adds 210 grams of bases thereto
Oil is cooled to 110 DEG C of additions, 8 grams of antioxidant T501;12 grams of dialkyl dithiocarbamates, stir evenly, pass through three-roller
2-3 times is ground into fat.Properties of product are as shown in table 4.
Embodiment 11
The preparation of graphene is the same as embodiment 1.
The preparation of four urea greases:
Material component:Graphene 15g;The 500SN and line miscella 644g that subtracts three(100 DEG C of viscosity are 23mm2/s);Lauryl amine
59.73g;Ethylenediamine 9.37g;MDI69.98g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 224 grams of base oils and 69.98 grams of MDI Hybrid Heatings to 60 DEG C, 9.37 grams of ethylenediamines are added,
80 DEG C are warming up to, reacts 30min;Again by 7 grams of graphenes, 210 grams of base oils and 59.73 grams of lauryl amine Hybrid Heatings to 60 DEG C;
By above two solution Hybrid Heating, 30min is reacted;210 DEG C are warming up to, keeps 10min, adds 210 grams of base oils thereto
It is cooled to 110 DEG C of additions, 8 grams of antioxidant T501;12 grams of dialkyl dithiocarbamates, stir evenly, are ground by three-roller
2-3 times is ground into fat.Properties of product are as shown in table 4.
Comparative example 4
Material component:The 500SN and line miscella 660g that subtracts three(100 DEG C of viscosity are 19mm2/s);Octadecylamine 59.76g;Second
Diamines 7.01g;MDI55.81g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 240 grams of base oils and 55.81 grams of MDI Hybrid Heatings to 60 DEG C, 7.01 grams of ethylenediamines are added, are warming up to 80
DEG C, react 30min;Again by 210 grams of base oils and 59.76 grams of octadecylamine Hybrid Heatings to 60 DEG C;Above two solution is mixed
Heating, reacts 30min;210 DEG C are warming up to, keeps 10min, 210 grams of base oils is added thereto and is cooled to 110 DEG C of 8 grams of additions
Antioxidant T501;12 grams of dialkyl dithiocarbamates, stir evenly, and 2-3 times is ground into fat by three-roller.Product
Can be as shown in table 4.
Table 4
|
Embodiment 8 |
Embodiment 9 |
Embodiment 10 |
Embodiment 11 |
Comparative example 4 |
Fatty amine |
Octadecylamine |
Octadecylamine |
Lauryl amine |
Lauryl amine |
Octadecylamine |
Diamines |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Isocyanates |
MDI |
TDI |
TDI |
MDI |
MDI |
Dropping point, DEG C |
>300 |
>300 |
>300 |
>300 |
>300 |
Work cone penetration, 0.1mm |
230 |
239 |
237 |
237 |
245 |
Initial temperature is aoxidized, DEG C |
262 |
256 |
260 |
258 |
232 |
Stencil oil-dividing (100 DEG C, 30h) % |
0.2 |
0.3 |
0.5 |
0.3 |
0.6 |
Anticorrosive property(52 DEG C, 48h) |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Water drenches number of dropouts(38 DEG C, 1h), % |
0.5 |
0.8 |
0.6 |
0.6 |
1.4 |
Tetra-ball machine test, PB, kgf |
70 |
60 |
60 |
60 |
60 |
Tetra-ball machine test, PD, kgf |
500 |
500 |
500 |
500 |
400 |
Copper corrosion |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Embodiment 12-15 is used to illustrate polyurea compound for polyurea grease of six polyureas and preparation method thereof.
Embodiment 12
The preparation of graphene is the same as embodiment 1
The preparation of Hexaurea lubricating grease:
Material component:Graphene 15g;The miscella 660g of 500SN and the line that subtracts three(100 DEG C of viscosity are 19mm2/s);18
Amine 55g;Ethylenediamine 12.86g;TDI54.23g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
The mixture of 8 grams of graphenes, 36.23 grams of TDI and 180 gram of base oils is heated to 60 DEG C, then by 7 grams of graphenes,
180 grams of base oils and 55 grams of octadecylamine Hybrid Heatings to 60 DEG C and are slowly added into above-mentioned system, are warming up to 80 DEG C instead
Answer 30 minutes, be slowly added to 12.86 grams of ethylenediamines, isothermal reaction 30min, 18 grams of TDI and 150 gram of base oils are finally mixed add
Heat is added in system to 50 DEG C, and 80 DEG C of constant temperature reacts 30 minutes, is warming up to 120 DEG C and is kept for 30 minutes, then heats to 210
DEG C, kept for 10 minutes, add 150 grams of base oil cooling downs, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;12
Gram dialkyl dithiocarbamate, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 5.
Embodiment 13
The preparation of graphene is the same as embodiment 1.
The preparation of Hexaurea lubricating grease:
Material component:Graphene 15g;The miscella 620g of 500SN and the line that subtracts three(100 DEG C of viscosity are 17mm2/s);18
Amine 62.13g;Ethylenediamine 14.57g;MDI86.23g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
The mixture of 8 grams of graphenes, 58.23 grams of MDI and 160 gram of base oils is heated to 60 DEG C, then by 7 grams of graphenes,
160 grams of base oils and 62.13 grams of octadecylamine Hybrid Heatings to 60 DEG C and are slowly added into above-mentioned system, are warming up to 80 DEG C
Reaction 30 minutes, is slowly added to 14.57 grams of ethylenediamines, isothermal reaction 30min, finally mixes 28 grams of MDI and 150 gram of base oils
50 DEG C are heated to, is added in system, 80 DEG C of constant temperature reacts 30 minutes, is warming up to 120 DEG C and is kept for 30 minutes, is then heated to
210 DEG C, kept for 10 minutes, add 150 grams of base oil cooling downs, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;
12 grams of dialkyl dithiocarbamates, stir evenly, and 2-3 times is ground into fat by three-roller.The properties of product such as institute of table 5
Show.
Embodiment 14
The preparation of graphene is the same as embodiment 1.
The preparation of Hexaurea lubricating grease:
Material component:Graphene 15g;The miscella 676g of 500SN and the line that subtracts three(100 DEG C of viscosity are 21mm2/s);12
Amine 42.07g;Ethylenediamine 12.19g;TDI51.92g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
The mixture of 8 grams of graphenes, 34.92 grams of TDI and 188 gram of base oils is heated to 60 DEG C, then by 7 grams of graphenes,
188 grams of base oils and 42.07 grams of lauryl amine Hybrid Heatings to 60 DEG C and are slowly added into above-mentioned system, are warming up to 80 DEG C
Reaction 30 minutes, is slowly added to 12.19 grams of ethylenediamines, isothermal reaction 30min, finally mixes 17 grams of TDI and 150 gram of base oils
50 DEG C are heated to, is added in system, 80 DEG C of constant temperature reacts 30 minutes, is warming up to 120 DEG C and is kept for 30 minutes, is then heated to
210 DEG C, kept for 10 minutes, add 150 grams of base oil cooling downs, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;
12 grams of dialkyl dithiocarbamates, stir evenly, and 2-3 times is ground into fat by three-roller.The properties of product such as institute of table 5
Show.
Embodiment 15
The preparation of graphene is the same as embodiment 1.
The preparation of Hexaurea lubricating grease:
Material component:Graphene 15g;The miscella 636g of 500SN and the line that subtracts three(100 DEG C of viscosity are 22mm2/s);12
Amine 48.33g;Ethylenediamine 14.18g;MDI84.33g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
The mixture of 8 grams of graphenes, 56.33 grams of MDI and 168 gram of base oils is heated to 60 DEG C, then by 7 grams of graphenes,
168 grams of base oils and 48.33 grams of lauryl amine Hybrid Heatings to 60 DEG C and are slowly added into above-mentioned system, are warming up to 80 DEG C
Reaction 30 minutes, is slowly added to 14.18 grams of ethylenediamines, isothermal reaction 30min, finally mixes 28 grams of MDI and 150 gram of base oils
50 DEG C are heated to, is added in system, 80 DEG C of constant temperature reacts 30 minutes, is warming up to 120 DEG C and is kept for 30 minutes, is then heated to
210 DEG C, kept for 10 minutes, add 150 grams of base oil cooling downs, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;
12 grams of dialkyl dithiocarbamates, stir evenly, and 2-3 times is ground into fat by three-roller.The properties of product such as institute of table 5
Show.
Comparative example 5
Material component:The miscella 640g of 500SN and the line that subtracts three(100 DEG C of viscosity are 19mm2/s);Octadecylamine 53g;Second two
Amine 12.51g;MDI73.5g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
The mixture of 49.5 grams of MDI and 170 gram of base oils is heated to 60 DEG C, then by 170 grams of base oils and 55 gram 18
Amine Hybrid Heating is to 60 DEG C and is slowly added into above-mentioned system, is warming up to 80 DEG C and reacts 30 minutes, is slowly added to 12.51
Gram ethylenediamine, 24 grams of MDI and 150 gram of base oil Hybrid Heatings, are finally added in system by isothermal reaction 30min to 50 DEG C,
80 DEG C of constant temperature reacts 30 minutes, is warming up to 120 DEG C and is kept for 30 minutes, then heat to 210 DEG C, kept for 10 minutes, adds 150 grams
Base oil cooling down, treats that temperature is cooled to 110 DEG C, adds 8 grams of antioxidant T501;12 grams of dialkyldithiocarbamacompositions
Salt, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 5.
Table 5
|
Embodiment 12 |
Embodiment 13 |
Embodiment 14 |
Embodiment 15 |
Comparative example 5 |
Fatty amine |
Octadecylamine |
Octadecylamine |
Lauryl amine |
Lauryl amine |
Octadecylamine |
Diamines |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Isocyanates |
TDI |
MDI |
TDI |
MDI |
MDI |
Dropping point, DEG C |
>310 |
>310 |
>310 |
>310 |
>310 |
Work cone penetration, 0.1mm |
235 |
232 |
236 |
234 |
242 |
Initial temperature is aoxidized, DEG C |
261 |
265 |
263 |
259 |
231 |
100 DEG C of Stencil oil-dividing, 30h, % |
0.6 |
0.5 |
0.6 |
0.5 |
0.8 |
Anticorrosive property(52 DEG C, 48h) |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Water drenches number of dropouts(38 DEG C, 1h), % |
0.8 |
0.6 |
0.8 |
0.7 |
1.2 |
Tetra-ball machine test, PB, kgf |
60 |
60 |
60 |
60 |
50 |
Tetra-ball machine test, PD, kgf |
500 |
500 |
500 |
500 |
315 |
Copper corrosion |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Embodiment 16-19 is used to illustrate polyurea compound for polyurea grease of eight polyureas and preparation method thereof.
Embodiment 16
The preparation of graphene is the same as embodiment 1
The preparation of eight urea greases:
Raw material components:Graphene 15g;The 500SN and line miscella 676g that subtracts three(100 DEG C of viscosity 11mm2/s);Octadecylamine
40g;Ethylenediamine 14.5g;TDI52.5g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 233 grams of base oils and 52.5 grams of TDI Hybrid Heatings to 50 DEG C, 9.7 grams of ethylenediamines are added, are risen
Temperature is to 80 DEG C, after reacting 30 minutes, adds 4.8 grams of ethylenediamines, reacts 30 minutes, by 7 grams of graphenes, 233 grams of base oils
It is added to 40 grams of octadecylamine Hybrid Heatings to 60 DEG C in said mixture, is warming up to 80 DEG C, is reacted 30 minutes, be continuously heating to
210 DEG C, kept for 10 minutes, add 210 grams of base oils, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;12 gram two
Diethyldithiocarbamate, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 6.
Embodiment 17
The preparation of graphene is the same as embodiment 1
The preparation of eight urea greases:
Raw material components:Graphene 15g;The 500SN and line miscella 620g that subtracts three(100 DEG C of viscosity 11mm2/s);Octadecylamine
51.5g;Ethylenediamine 17.3g;MDI95g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 205 grams of base oils and 95 grams of MDI Hybrid Heatings to 50 DEG C, 11.3 grams of ethylenediamines are added, are risen
Temperature after reaction 30 minutes, adds 6 grams of ethylenediamines, reacts 30 minutes to 80 DEG C, by 7 grams of graphenes, 205 grams of base oils with
51.5 grams of octadecylamine Hybrid Heatings are added in said mixture to 60 DEG C, are warming up to 80 DEG C, are reacted 30 minutes, are continuously heating to
210 DEG C, kept for 10 minutes, add 210 grams of base oils, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;12 gram two
Diethyldithiocarbamate, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 6.
Embodiment 18
The preparation of graphene is the same as embodiment 1
The preparation of eight urea greases:
Raw material components:Graphene 15g;The 500SN and line miscella 636g that subtracts three(100 DEG C of viscosity 11mm2/s);Lauryl amine
48g;Ethylenediamine 20.5g;TDI78g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 213 grams of base oils and 78 grams of TDI Hybrid Heatings to 50 DEG C, 13.5 grams of ethylenediamines are added, are risen
Temperature after reaction 30 minutes, adds 7 grams of ethylenediamines, reacts 30 minutes to 80 DEG C, by 7 grams of graphenes, 213 grams of base oils with
48 grams of lauryl amine Hybrid Heatings are added in said mixture to 60 DEG C, are warming up to 80 DEG C, are reacted 30 minutes, are continuously heating to
210 DEG C, kept for 10 minutes, add 210 grams of base oils, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;12 gram two
Diethyldithiocarbamate, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 6.
Embodiment 19
The preparation of graphene is the same as embodiment 1
The preparation of eight urea greases:
Raw material components:Graphene 15g;The 500SN and line miscella 660g that subtracts three(100 DEG C of viscosity 11mm2/s);Lauryl amine
32.4g;Ethylenediamine 14.7g;MDI75.5g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 8 grams of graphenes, 225 grams of base oils and 75.5 grams of MDI Hybrid Heatings to 50 DEG C, 9.7 grams of ethylenediamines are added, are risen
Temperature after reaction 30 minutes, adds 5 grams of ethylenediamines, reacts 30 minutes to 80 DEG C, by 7 grams of graphenes, 225 grams of base oils with
32.4 grams of lauryl amine Hybrid Heatings are added in said mixture to 60 DEG C, are warming up to 80 DEG C, are reacted 30 minutes, are continuously heating to
210 DEG C, kept for 10 minutes, add 210 grams of base oils, treated that temperature is cooled to 110 DEG C, add 8 grams of antioxidant T501;12 gram two
Diethyldithiocarbamate, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 6.
Comparative example 6
Raw material components:The 500SN and line miscella 644g that subtracts three(100 DEG C of viscosity 11mm2/s);Octadecylamine 52.8g;Ethylenediamine
18.6g;TDI68.2g;Antioxidant T5018g;Dialkyl dithiocarbamate 12g.
First by 217 grams of base oils and 68.2 grams of TDI Hybrid Heatings to 50 DEG C, 12.6 grams of ethylenediamines are added, are warming up to 80 DEG C,
After reaction 30 minutes, 6 grams of ethylenediamines are added, are reacted 30 minutes, by 217 grams of base oils and 52.8 grams of octadecylamine Hybrid Heatings
It is added to 60 DEG C in said mixture, is warming up to 80 DEG C, reacted 30 minutes, be continuously heating to 210 DEG C, is kept for 10 minutes, then
210 grams of base oils are added, treats that temperature is cooled to 110 DEG C, adds 8 grams of antioxidant T501;12 grams of dialkyldithiocarbamacompositions
Salt, stirs evenly, and 2-3 times is ground into fat by three-roller.Properties of product are as shown in table 6.
Table 6
|
Embodiment 16 |
Embodiment 17 |
Embodiment 18 |
Embodiment 19 |
Comparative example 6 |
Fatty amine |
Octadecylamine |
Octadecylamine |
Lauryl amine |
Lauryl amine |
Octadecylamine |
Diamines |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Ethylenediamine |
Isocyanates |
TDI |
MDI |
TDI |
MDI |
TDI |
Dropping point, DEG C |
>330 |
>330 |
>330 |
>330 |
315 |
Work cone penetration, 0.1mm |
246 |
242 |
243 |
245 |
269 |
Initial temperature is aoxidized, DEG C |
270 |
271 |
2768 |
266 |
238 |
Stencil oil-dividing (100 DEG C, 30h), % |
0.6 |
0.5 |
0.5 |
0.6 |
0.6 |
Anticorrosive property(52 DEG C, 48h) |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Water drenches number of dropouts(38 DEG C, 1h),% |
0.5 |
0.3 |
0.4 |
0.5 |
1.0 |
Tetra-ball machine test, PB, kgf |
70 |
70 |
70 |
70 |
60 |
Tetra-ball machine test, PD, kgf |
500 |
500 |
500 |
500 |
400 |
Copper corrosion |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
It is qualified |
Can be seen that polyurea grease of the invention from the result of above-mentioned table 3 to table 6 has excellent heat-resisting quantity, resists
The performances such as water-based and adhesiveness, colloid stability, extreme pressure anti-wear, lubricating life, anticorrosive property and resistance to saltfog.
The preferred embodiment of the present invention described in detail above, still, during present invention is not limited to the embodiments described above
Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this
A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can
The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should equally be considered as content disclosed in this invention.