CN104556038A - Synthetic method of spherical tungsten carbide powder - Google Patents

Synthetic method of spherical tungsten carbide powder Download PDF

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Publication number
CN104556038A
CN104556038A CN201510032570.3A CN201510032570A CN104556038A CN 104556038 A CN104556038 A CN 104556038A CN 201510032570 A CN201510032570 A CN 201510032570A CN 104556038 A CN104556038 A CN 104556038A
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synthetic method
calcine
spherical
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tungsten
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CN104556038B (en
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钟毓斌
孙娟
姜萍
郑龙珍
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NANGCHANG CEMENTED CARBIDE LLC
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NANGCHANG CEMENTED CARBIDE LLC
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Abstract

The invention discloses a synthetic method of spherical tungsten carbide powder. The synthetic method comprises the steps of preparing a spherical skeleton by taking a glucose solution as a carbon source template; and then preparing the spherical tungsten carbide powder by taking a soluble tungsten salt such as WCl6, ammonium metatungstate (AMT), sodium tungstate and potassium tungstate as a tungsten source at a certain technical condition and molar ratio.

Description

a kind of synthetic method of spherical carbide tungsten powder
Technical field
The present invention relates to a kind of synthetic method of tungsten carbide powder, especially a kind of synthetic method of spherical carbide tungsten powder.
Technical background
Spherical WC powder, has high-hardness, wearable, acid-fast alkali-proof, high chemical stability, has potential using value widely in anode of fuel cell, cathode catalyst material, in gas sensor, petroleum catalyst, photocatalyst material.
The existing preparation method preparing tungsten carbide powder directly carries out high-temperature calcination tungsten powder and carbon black, and the tungsten carbide powder out-of-shape obtained, can not meet the requirement of special dimension.
Summary of the invention
The object of the present invention is to provide a kind of synthetic method of spherical carbide tungsten powder, the present invention adopts glucose solution as carbon source template, prepares spherical skeleton using soluble tungsten salt as tungsten source, as WCl 6, ammonium metawolframate (AMT), sodium wolframate, potassium wolframate etc. under certain technical qualification and mol ratio condition, prepare the spherical wolfram carbide powder of high-hardness, wearable, acid-fast alkali-proof, high chemical stability.
The present invention is achieved like this, a kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:20-40 and the D/W of mass concentration 5-10% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 80-100 DEG C of condition after filtration, then calcine in 800-1000 DEG C of logical hydrogen 14 pipe furnace 8-10 hour preparation reduction before aggressiveness, then in 1000-1500 DEG C of molybdenum wire furnace, calcine 3-5 hour, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is WCl 6, ammonium metawolframate, sodium wolframate, one of any in potassium wolframate.
Technological merit of the present invention: synthesis is simple, and be easy to industrialization, product purity is high, and (tungsten carbide content is greater than 90%, WC 2content is less than 1%, and uncombined carbon is less than 2%), the spherical tungsten carbide of high rigidity (mohs hardness is 9), high abrasion, acid-fast alkali-proof, high chemical stability.
figure of description
Fig. 1 and Fig. 2 is the spherical wolfram carbide powder SEM figure of high-hardness, wearable, acid-fast alkali-proof, high chemical stability.
Embodiment
Embodiment 1
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:20 and the D/W of mass concentration 5% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 80 DEG C of conditions after filtration, again in 800 DEG C of logical hydrogen 14 pipe furnaces calcine 8 hours preparation reduction before aggressiveness, then calcine 3 hours in 1000 DEG C of molybdenum wire furnaces, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is WCl 6.
Embodiment 2
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:30 and the D/W of mass concentration 7% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 90 DEG C of conditions after filtration, again in 900 DEG C of logical hydrogen 14 pipe furnaces calcine 9 hours preparation reduction before aggressiveness, then in 1200 DEG C of molybdenum wire furnaces, calcine 3-5 hour, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is ammonium metawolframate.
Embodiment 3
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:25 and the D/W of mass concentration 8% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 85 DEG C of conditions after filtration, again in 950 DEG C of logical hydrogen 14 pipe furnaces calcine 9 hours preparation reduction before aggressiveness, then calcine 4 hours in 1300 DEG C of molybdenum wire furnaces, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is sodium wolframate.
Embodiment 4
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:40 and the D/W of mass concentration 10% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 100 DEG C of conditions after filtration, again in 1000 DEG C of logical hydrogen 14 pipe furnaces calcine 10 hours preparation reduction before aggressiveness, then calcine 5 hours in 1500 DEG C of molybdenum wire furnaces, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is potassium wolframate.
Embodiment 5
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:15 and the D/W of mass concentration 4% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 70 C condition after filtration, again in 700 DEG C of logical hydrogen 14 pipe furnaces calcine 7 hours preparation reduction before aggressiveness, then calcine 2 hours in 900 DEG C of molybdenum wire furnaces, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is ammonium metawolframate.
Embodiment 6
A kind of synthetic method of spherical carbide tungsten powder, be the soluble tungsten source of 1:45 and the D/W of mass concentration 11% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 120 DEG C of conditions after filtration, again in 1100 DEG C of logical hydrogen 14 pipe furnaces calcine 11 hours preparation reduction before aggressiveness, then calcine 6 hours in 1600 DEG C of molybdenum wire furnaces, carry out carbonization, to obtain final product.
Wherein soluble tungsten source is WCl 6.
The spherical wolfram carbide powder purity that each embodiment obtains is as shown in the table:
As can be seen from upper table data, the purity of the embodiment 1-4 within present invention process scope is apparently higher than the embodiment 5 and 6 outside processing range, especially best with the purity of embodiment 2, the specific processing parameter of visible employing the present invention, improves the purity of spherical tungsten carbide.

Claims (3)

1. the synthetic method of a spherical carbide tungsten powder, it is characterized by: be the soluble tungsten source of 1:20-40 and the D/W of mass concentration 5-10% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 80-100 DEG C of condition after filtration, calcine in 800-1000 DEG C of logical hydrogen 14 pipe furnace again 8-10 hour preparation reduction before aggressiveness, then in 1000-1500 DEG C of molybdenum wire furnace, calcine 3-5 hour, carry out carbonization, to obtain final product.
2. the synthetic method of a kind of spherical carbide tungsten powder as claimed in claim 1, is characterized by: wherein soluble tungsten source is WCl 6, ammonium metawolframate, sodium wolframate, one of any in potassium wolframate.
3. the synthetic method of a kind of spherical carbide tungsten powder as claimed in claim 1 or 2, it is characterized by: be the soluble tungsten source of 1:30 and the D/W of mass concentration 7% by mol ratio, react 24 hours in 200 DEG C of autoclaves, air-dry under temperature 90 DEG C of conditions after filtration, again in 900 DEG C of logical hydrogen 14 pipe furnaces calcine 9 hours preparation reduction before aggressiveness, then in 1200 DEG C of molybdenum wire furnaces, calcine 3-5 hour, carry out carbonization, to obtain final product;
Wherein soluble tungsten source is ammonium metawolframate.
CN201510032570.3A 2015-01-23 2015-01-23 A kind of synthetic method of spherical carbide tungsten powder Active CN104556038B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105016341A (en) * 2015-07-15 2015-11-04 浙江大学 Hollow carbide nanosphere with high specific surface area and preparation method thereof
CN108794928A (en) * 2018-06-22 2018-11-13 安徽索亚装饰材料有限公司 A kind of anti-mildew PVC foam Wallpaper paste material
CN108899559A (en) * 2018-06-19 2018-11-27 华东师范大学 A kind of anode of fuel cell hydrogen oxidation catalyst and preparation method thereof
CN110054188A (en) * 2018-05-11 2019-07-26 南方科技大学 Nano silicon carbide tungsten particle and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102887512A (en) * 2012-10-18 2013-01-23 南昌大学 Method for preparing nano-tungsten carbide

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102887512A (en) * 2012-10-18 2013-01-23 南昌大学 Method for preparing nano-tungsten carbide

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105016341A (en) * 2015-07-15 2015-11-04 浙江大学 Hollow carbide nanosphere with high specific surface area and preparation method thereof
CN110054188A (en) * 2018-05-11 2019-07-26 南方科技大学 Nano silicon carbide tungsten particle and preparation method thereof
CN108899559A (en) * 2018-06-19 2018-11-27 华东师范大学 A kind of anode of fuel cell hydrogen oxidation catalyst and preparation method thereof
CN108899559B (en) * 2018-06-19 2021-10-12 华东师范大学 Fuel cell anode hydrogen oxidation catalyst and preparation method thereof
CN108794928A (en) * 2018-06-22 2018-11-13 安徽索亚装饰材料有限公司 A kind of anti-mildew PVC foam Wallpaper paste material

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