Background technology
Common packaging material such as hard case and bag, this kind of case and bag material is generally 100%ABS, ABS+PC or 100%PC.
The processing technology of existing hard case and bag comprises the steps by taking PC+ABS as an example:
1. large-scale PC production lines produce more than 0.175mm PC film substrates;
2. give printing house by PC film substrates to be printed, mostly using common ink or metal ink;
3. the thermal-adhering that case and bag factory carries out with ABS is given by the material for printing, plastic uptake cuts, it is last that accessory is installed etc.
Shipment.
This kind of case and bag product typically all carries out surfactant package using PC films, has the advantages that highlighted, high-ductility;But due to existing
There are the PC film outward appearances for case and bag table dress single, it is main that packing processes are done to PC films using typography, but the printing of PC films
Difficulty of processing is larger, is difficult to accomplish multicolour with existing level of processing, and compared with the printing of complex pattern.But with consumer couple
The higher and higher quality requirements of product, such product is difficult to meet the demand of customer.
Equations of The Second Kind case and bag are metal material case and bag, this kind of case and bag bringing a high price commercially, difficulty of processing and processing work
Skill is all very complicated.
Therefore, how to overcome the single defect of plastics case and bag color and overcome the defect of metal box bag high cost, develop
The characteristics of a kind of high-ductility with plastics case and bag the is highlighted and case and bag product with imitative metal effect becomes those skilled in the art
Technical problem urgently to be resolved hurrily.
The content of the invention
To solve above-mentioned problem, the first object of the present invention is to provide a kind of highlighted radium for manufacturing case and bag
Case and bag film is penetrated, for increasing the class and reduces cost of case and bag.
The second object of the present invention is to provide a kind of manufacture method of above-mentioned highlighted radium-shine case and bag film.
The third object of the present invention is to provide a kind of with high-grade and low cost, easily fabricated and with imitative gold
The highlighted radium-shine case and bag of category effect.
The fourth object of the present invention is to provide a kind of manufacture method of above-mentioned highlighted radium-shine case and bag.
To realize the first object of the present invention, the technical solution used in the present invention is:
A kind of highlighted radium-shine case and bag film, the highlighted radium-shine case and bag film includes that both sides Jing sided corona treatments form the PC of corona layer
Film a, side surface of PC films is provided with the solidify coating with imprinted pattern;The surface of solidify coating is formed with metal evaporation
Layer, metal evaporation layer surface is coated with for the adhesive layer with plastic box surface bonding, and the surface of adhesive layer is fitted with can
Tear diaphragm.
To realize the second object of the present invention, the technical solution used in the present invention is:
A kind of manufacture method of highlighted radium-shine case and bag film, comprises the steps:
1) PC film productions
Roll to obtain PC films by sending in PC film rolling machines after the drying of PC granular materials, extrusion, gained PC films are entered
The online two-sided sided corona treatment of row, 250 ~ 270 DEG C of the PC film rollings machine forming temperature, 2.5 ~ 3.0MPa of pressure;
2) PC film coateds
PC films after line sided corona treatment are sent into into PC film coaters, in the PC film surfaces aqueous painting is coated
Material, 15 ~ 20g/m of coating weight2, 80 ~ 100 DEG C of coater oven temperature, one side coating, formation solidify coating;
3) imprint
Membrane material after coating aqueous coating is sent into into blooming moulding press, in the aqueous coating pattern is imprinted out, it is described
The unreeling shaft of blooming moulding press and the tension force of Scroll are 18 ~ 20kgf, 100 ~ 120 DEG C of imprint temperature, 25 ~ 30m/ of speed
min;
4) metal cladding
Using multipurpose evaporator, figuratum membrane material plating metal on surface layer is being imprinted, forming metal vapor deposition layer, the gold
Belong to for indium aluminium alloy, indium content is 15 ~ 20% in the indium aluminium alloy, is deposited with 550 ~ 600 DEG C of temperature;
5) it is coated with adhesive layer
The membrane material for having plated metal level is sent into into coating machine, coating adhesive layer coating weight control is in 15 ~ 20g/m2, the bonding
Layer is high temperature resistant glue-line;
6) membrane material for being coated with adhesive layer is pasted into tearable diaphragm, obtains the highlighted radium-shine case and bag film of finished product.
Wherein, step 2) in select aqueous coating to avoid that PC films are coated to be corroded, so as to ensure that finished product is radium-shine
The brightness of case and bag film, for later stage impressing, evaporation the homogeneous base material of thickness, performance is provided;And inventor has found, by selecting water
Property coating also serves important to the splitting that highlighted radium-shine case and bag film is fitted in during the plastics sucking moulding after ABS plate
Inhibitory action.
Inventor also has found, step 4) in metal level material selection, have what is greatly improved than aluminium using aluminium indium alloy
Ductility, it is important to be that splitting that highlighted radium-shine case and bag film is fitted in during the plastics sucking moulding after ABS plate is also played
Inhibitory action.
Further, step 1) described in PC film rollings machine be optics PC film rolling machines.
Preferably, step 1) described in online sided corona treatment, corona value >=45 dyn of the PC films.
Another is road processability after consideration, and the aqueous coating preferably needs temperature tolerance and certain pliability.Preferably, walk
It is rapid 2) described in water paint resistance to temperature be 100 ~ 130 DEG C, case hardness HB-1H.
Again, step 3) described in pattern be light beam laser pattern.
In view of coating and the associativity of metal level and the associativity and temperature tolerance with diaphragm afterwards and suction
Binding strength after molded, it is preferable that step 5) described in high temperature resistant glue-line be PUR, the fusing point of PUR is 100 ~
110℃。
Separately, the extensibility of the highlighted radium-shine case and bag film of gained finished product is 45%~55%%.
To realize the third object of the present invention, the technical solution used in the present invention is:
A kind of highlighted radium-shine case and bag, the highlighted radium-shine case and bag tear tearable diaphragm off by above-mentioned highlighted radium-shine case and bag film
Outer surface, the plastic uptake of ABS plastic plate are bonded in afterwards into its casing.
To realize the fourth object of the present invention, the technical solution used in the present invention is:
A kind of manufacture method of highlighted radium-shine case and bag, the manufacture method is not only including the system of above-mentioned highlighted radium-shine case and bag film
The step of making described in method, also including step:
S1*) the highlighted radium-shine case and bag film of the finished product is torn off the tearable diaphragm, with ABS plastic plate surface heat posted
Close;
S2*) by the ABS plastic plate after thermal-adhering through plastic uptake into casing, it is cut, accessory install, obtain finished product case and bag.
The beneficial effects of the present invention is:
The product by the radium-shine Technology application of packaging industry in our current consumption products, with the value of improving product,
Develop highlighted radium-shine case and bag film.
The highlighted radium-shine case and bag film can be used for producing plastics case and bag, make plastics case and bag both have conventional plastic case and bag high-ductility
Highlighted advantage and with imitative metal effect, greatly improves the class of highlighted radium-shine case and bag.And reduce the use of ink,
Reduce the pollution to environment.The individual character and antifalsification of case and bag can also be increased.
The obtained plastics case and bag not only simple easy processing in manufacturing process, overcomes that metal case and bag are unmanageable to be lacked
Point, and with plastic cement material and a small amount of metal material alternative metals material, the cost of product is greatly reduced, meet consumer's centering
The demand of high-end case and bag product, with less expensive cost higher product specification is reached.And compared with traditional plastics case and bag,
The imitative metal effect that the obtained plastics case and bag have, and abundant color can be processed into, overcome conventional plastic case and bag color
Color single defect.
The selection that coating material and technological parameter are passed through by the manufacture method of the present invention, it is possible to achieve highlighted radium-shine case and bag
Good bond of the film on case and bag surface so that luggage plastic plate can bear abnormity processing and not make during being processed as casing
Pattern deforms or splitting, so that radium-shine packaging is achieved with the combination of both case and bag surfactant packages, and
The manufacture method has the easy-operating advantage of process is simple.
Specific embodiment
A kind of manufacture method of highlighted radium-shine case and bag film, comprises the steps:
1) PC film productions
Optics will be sent into PC films are rolled to obtain in PC film rolling machines, after the drying of PC granular materials, extrusion to gained PC
Film carries out online two-sided sided corona treatment, makes corona value >=45 of PC film surfaces, the PC film rollings machine forming temperature 250
~ 270 DEG C, 2.5 ~ 3.0MPa of pressure;
Wherein, the PC granular materials is not commercially available material, such as Supreme Being people L-1250Y.
2) PC film coateds
PC films after line sided corona treatment are sent into into PC film coaters, in the PC film surfaces aqueous painting is coated
Material, 15 ~ 20g/m of coating weight2, 80 ~ 100 DEG C of coater oven temperature, one side coating, formation solidify coating;
3) imprint
Membrane material after coating aqueous coating is sent into into blooming moulding press, pattern is imprinted out in the aqueous coating, for example
Light beam laser pattern, the tension force of the unreeling shaft and Scroll that control blooming moulding press is 18 ~ 20kgf, imprint temperature 100 ~ 120
DEG C, 25 ~ 30m/min of speed;Road processability after consideration, selects here resistance to temperature to be 100 ~ 130 DEG C, the water of case hardness HB-1H
Property coating;
4) metal cladding
Using multipurpose evaporator, figuratum membrane material plating metal on surface layer is being imprinted, forming metal vapor deposition layer, the gold
Belong to for indium aluminium alloy, indium content is 15 ~ 20% in the indium aluminium alloy, is deposited with 550 ~ 600 DEG C of temperature;
5) it is coated with adhesive layer
The membrane material for having plated metal level is sent into into coating machine, coating adhesive layer coating weight control is in 15 ~ 20g/m2, the bonding
Layer is high temperature resistant glue-line, is preferably selected the PUR of 100 ~ 110 DEG C of fusing point;
6) membrane material for being coated with adhesive layer is pasted into tearable diaphragm, obtains the highlighted radium-shine case and bag film of finished product.
The extensibility of the highlighted radium-shine case and bag film of finished product is 45%~55%, preferably 50%, to adapt to follow-up case forming.
The highlighted radium-shine case and bag film of finished product for obtaining can be used for the highlighted radium-shine case and bag of processing novel.
Manufacturing the method for highlighted radium-shine case and bag is:
S1*) the above-mentioned highlighted radium-shine case and bag film of finished product is torn off tearable diaphragm, then with ABS plastic plate surface heat posted
Close;
S2*) by the ABS plastic plate after thermal-adhering through plastic uptake into casing, it is cut, accessory install, obtain finished product case and bag.
High-brightness laser film case and bag of the present invention are as shown in table 1 with the production capacity of existing case and bag and Cost comparisons.
Table 1
From table 1, high-brightness laser case and bag production capacity and traditional plastics case and bag of the present invention are close to, it is easy to processing system
Make, and cost is close to conventional plastic case and bag.But, the case and bag of the present invention can be with metal material case and bag phase on outward appearance class
Match in excellence or beauty.
It should be noted that above example is only to illustrate technical scheme and unrestricted.Although with reference to compared with
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the technology of invention
Scheme is modified or equivalent, and without deviating from the scope of technical solution of the present invention, it all should cover the power in the present invention
In sharp claimed range.