CN104551648B - Decompressor assembly machine and assembling method thereof - Google Patents
Decompressor assembly machine and assembling method thereof Download PDFInfo
- Publication number
- CN104551648B CN104551648B CN201410648954.3A CN201410648954A CN104551648B CN 104551648 B CN104551648 B CN 104551648B CN 201410648954 A CN201410648954 A CN 201410648954A CN 104551648 B CN104551648 B CN 104551648B
- Authority
- CN
- China
- Prior art keywords
- valve body
- groove
- installed part
- unit head
- positioning seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention provides a decompressor assembly machine and an assembling method thereof, and belongs to the technical field of machines. According to the decompressor assembly machine, the problems of low assembling efficiency and big labor intensity of a traditional decompressor are solved. The decompressor assembly machine comprises a base plate, a positioning seat and a clamping mechanism, wherein the positioning seat is installed on the base plate; the positioning seat is provided with a valve body; the valve body is pushed and abutted by the clamping mechanism to be positioned on the positioning seat; the base plate is also provided with a plurality of guide rails which are distributed along a radial direction; each guide rail is provided with a spinning fixture in a sliding way; each spinning fixture can be used for clamping a mounting piece and screwing the mounting piece to the valve body. The decompressor assembly machine and the assembling method of the decompressor assembly machine have the advantages of high efficiency and convenience in installation.
Description
Technical field
The invention belongs to field of mechanical technique, is related to a kind of pressure reducer assembly machine and its assembly method.
Background technology
The valve body of pressure reducer is provided with the peripheries such as air inlet pipe, escaping pipe, safety valve on the periphery of valve body in cylinder
The installation portion of hexagonal shape is provided with, hexagonal instrument can be set on installation portion makes air inlet pipe, escaping pipe, safety valve etc. zero
Part is arranged on valve body, is also equipped with high pressure gauge and low-pressure meter, is protruding with circular tube shaped on high pressure gauge and low-pressure meter on valve body
Connecting tube, arranging in connecting tube also has the installation portion of hexagonal shape, by clamp installation portion can be by high pressure gauge and low-pressure meter
It is attached to valve body.
In existing processing method, the part such as air inlet pipe, escaping pipe, safety valve, high pressure gauge and low-pressure meter is attached to valve
When on body, using artificial or equipment parts fixation one by one, time-consuming, and efficiency is low, the high labor intensive of workman.
The content of the invention
The purpose of the present invention is there are the problems referred to above for existing technology, it is proposed that a kind of efficiency high, easy for installation
Pressure reducer assembly machine and its assembly method.
The purpose of the present invention can be realized by following technical proposal：A kind of pressure reducer assembly machine, it is characterised in that include
Substrate, the positioning seat on substrate and clamping device, are placed with valve body on the positioning seat, the clamping device pushes against valve
Body is positioned on positioning seat, is also equipped with several radially distributed guide rails, is slidably equipped with rotation on the guide rail on the substrate
Pressure fixture, the spinning clamp can clamp installed part and installed part spins to valve body.
In a kind of above-mentioned pressure reducer assembly machine, on the spinning clamp, open up fluted, the groove and installed part
Match and spinning clamp drives installed part to be torqued-up to valve body.
In a kind of above-mentioned pressure reducer assembly machine, the spinning clamp includes actuator and moving on actuator
Power head, the groove are opened on unit head.
In a kind of above-mentioned pressure reducer assembly machine, the unit head in cylinder and offers chamfering in end, described
Groove is opened in the end of unit head, and the groove is opened up along the axis of unit head in hexagon.
In a kind of above-mentioned pressure reducer assembly machine, the unit head includes fixed part, respectively clamping part, connecting portion
With the connecting portion of clamping part, the fixed part is connected on actuator, and the groove is opened up on the holder portion, and the groove is along folder
The axis for holding portion is opened up, and radially offers opening on the holder portion, and the opening is through to groove, two sides of the opening
Be parallel to each other, the connecting portion in strip connect on the holder portion and with clamping part on opening just to arrange, the fixation
Portion, clamping part and connecting portion constitute an article putting groove.
In a kind of above-mentioned pressure reducer assembly machine, the positioning seat includes the fixed seat on substrate and is arranged on
Limit base in fixed seat, the limit base are radially offered on the neighboring of one end of limit base some in cylinder
Individual stopper slot, the stopper slot are corresponding with the position of installed part.
In a kind of above-mentioned pressure reducer assembly machine, the clamping device includes installed in pillar substantially, is connected in
Link on pillar and the compression cylinder on link, the axis of the compression cylinder and the axis weight of positioning seat
Close.
A kind of usage right requires the assembly method of pressure reducer assembly machine described in 1, and the method is comprised the following steps：
S1：Compression cylinder is stretched out and the valve body for screwing installed part on several correspondence positions is pressed on positioning seat；
S2：Groove card on spinning clamp sets installed part, and actuator drives unit head simultaneously to rotate and revolve installed part
Tightly on valve body, each unit head rotates to setting power or setting position and is automatically stopped；
S3：Installed part spins in place, and spinning clamp stops and return original position, and compression cylinder is retracted and unclamps valve body original of retracting
Position；
S4：The valve body for being provided with installed part is removed from positioning seat.
Compared with prior art, the present invention has advantages below：
1st, the installed parts such as air inlet pipe, escaping pipe, safety valve, high pressure gauge and low-pressure meter are installed simultaneously on valve body, effect is installed
Rate is high, and installation site is accurate, Stability Analysis of Structures.
2nd, open up fluted on unit head, and installed part can be driven to turn on valve body, easy for installation, connection is simple.
3rd, article putting groove is set on unit head, the installed part of cause high pressure gauge and low-pressure meter etc. not of uniform size is placed on into article putting groove
Interior, the coupling part of installed part is screw-coupled to valve body, easy for installation, reasonable in design, and installed part is installed rapid.
4th, clamping device is set, can be fast and accurately positioned and be clamped valve body, facilitate spinning clamp to be clamped in installed part rotation
Valve body is connected to, positioning is convenient, high in machining efficiency, Stability Analysis of Structures.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is a kind of structural representation of unit head in the present invention.
Fig. 3 is the section mplifying structure schematic diagram of clamping part in unit head of the invention.
Fig. 4 is the structural representation of positioning seat in the present invention.
Fig. 5 is the front view of limit base in the present invention.
In figure, 1, substrate；2nd, clamping device；21st, pillar；22nd, link；23rd, compression cylinder；3rd, spinning clamp；31st, drive
Moving part；32nd, unit head；321st, fixed part；322nd, clamping part；323rd, connecting portion；324th, groove；325th, it is open；326th, article putting groove；
4th, guide rail；5th, positioning seat；51st, limit base；511st, stopper slot；52nd, fixed seat；521st, fixing hole；522nd, mounting groove.
Specific embodiment
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
As depicted in figs. 1 and 2, this pressure reducer assembly machine, including substrate 1, installs positioning seat 5 on substrate 1 and clamping
Mechanism 2, is placed with valve body on positioning seat 5, and clamping device 2 stretches out and pushes against valve body and is positioned on positioning seat 5, on substrate 1
Several radially distributed guide rails 4 are also equipped with, guide rail 4 is radially distributed centered on the axis of positioning seat 5, in guide rail 4
On be slidably equipped with spinning clamp 3, tentatively spin on valve body installed part, and spinning clamp 3 can clamp installed part and revolve installed part
The setting position being connected on valve body, makes installed part firmly be screwed on valve body.
Valve body is placed on positioning seat 5, good position is determined, 2 action of clamping device clamps valve body, revolved on valve body
Installed part is connected, such as：The installed parts such as air inlet pipe, escaping pipe, safety valve, high pressure gauge and low-pressure meter, spinning clamp 3 are clamped in peace
The forced section of piece installing, drives installed part to be screwed in the setting position of valve body, the setting torque or setting on by spinning clamp 3
Position, control spinning clamp 3 quit work, and screw installed part simultaneously by several spinning clamps 3, and installation effectiveness is high；By setting
Determine the connection that torque or setting position control installed part, effectively ensure the uniformity and reliability of connector, reduce workman
Labour intensity.
Spinning clamp 3 includes actuator 31 and the unit head 32 on actuator 31, and unit head 32 is in actuator 31
Drive lower edge axis rotation, unit head 32 in cylinder or end be arranged to truncated cone, offer on unit head 32
Groove 324, groove 324 are matched with installed part, i.e., installed part can insert groove 324 and groove 324 can drive installed part to rotate,
At least there is a plane mutually to push against, spinning clamp 3 drives installed part to be torqued-up to valve body.
Preferably, unit head 32 in cylinder and offers chamfering, i.e. one end of unit head 32 and actuator in end
31 are connected, and the other end is arranged to taper type, and groove 324 is opened in the end of unit head 32, and groove 324 is in hexagon along unit head
32 axis is opened up, and when unit head 32 rotates, the center of groove 324 is rotated around the axis of unit head 32, is set on the periphery of installed part
Hexagonal outline is equipped with, installed part can be inserted in groove 324, enables unit head 32 to drive installed part to rotate when rotating,
So that installed part is screwed on valve body.
As shown in Figures 2 and 3, preferably, unit head 32 includes fixed part 321, clamping part 322, is connected respectively
The connecting portion 323 of portion 321 and clamping part 322, fixed part 321 are connected on actuator 31, and groove 324 is opened in clamping part 322
On, groove 324 is opened up along the axis of clamping part 322, radially offers opening 325 on clamping part 322, and opening 325 is open-minded
To groove 324,325 two sides of being open are parallel to each other, connecting portion 323 be connected in strip on clamping part 322 and with clamping
Just to arranging, fixed part 321, clamping part 322 and connecting portion 323 constitute an article putting groove 326, high pressure gauge to opening 325 in portion 322
With the joint of low-pressure meter class, there is a protruding parts while have the connecting tube of tubulose, during installation, protruding parts is placed on puts again
In thing groove 326, connecting tube is fastened in groove 324 along opening 325, and unit head 32 can drive the rotation of table class connector.
Actuator 31 is slidably installed on guide rail 4, can be arranged in a fixed plate by power sources such as motors or a slide block
On structure realize that actuator 31 drives unit head 32 to rotate, make to be clamped in the rotation of 32 mounting means of unit head, installed part rotation
Spinning clamp 3 can be driven to slide along guide rail 4, so as to realize that installed part is tightened on valve body；Unit head 32 starts groove 324,
Installed part is may be inserted in groove 324, and torsion is big, and cooperation position is good；Article putting groove 326 is provided with, high pressure gauge and low can be placed
Pressure table class installed part, connecting portion 323 is placed in groove 324 from opening 325, both keeps the uniformity installed, and well
Solve that gauge outfit is too big, axis is difficult the problem for overlapping.
As shown in Figure 4 and Figure 5, positioning seat 5 includes installing fixed seat 52 on substrate 1 and in fixed seat 52
Limit base 51, limit base 51 radially offer several stopper slots on the neighboring of one end of limit base 51 in cylinder
511, stopper slot 511 is corresponding with the position of installed part, offers mounting groove 522 in fixed seat 52, and limit base 51 is connected in
In mounting groove 522, several fixing holes 521 are opened up on the periphery of fixed seat 52, fixed seat 52 is connected in by fixing hole 521
On substrate 1.
Limit base 51 is arranged in fixed seat 52, can be adjusted the height of the height adjusting valve body of limit base 51, be made valve body
On installed part axis and spinning clamp 3 dead in line, it is easy to adjust；Several stopper slots are offered on limit base 51
511, the position for installing installed part on valve body can be corresponded to, the protruding parts of installed part is not impacted on limit base 51, is had
Play a part of positioning valve, easy for installation, simple structure；Fixed seat 52 is connected on substrate 1 by fixing hole 521, convenient
The installation and removal of fixed seat 52.
As shown in figure 1, clamping device 2 is included installed in pillar 21 substantially, the link 22 being connected on pillar 21
With the compression cylinder 23 on link 22, the axis of compression cylinder 23 and the dead in line of positioning seat 5, link 22 can
Slide up and down and fix with the axis along pillar 21, compression cylinder 23 is vertically connected on link 22, the end of compression cylinder 23
Portion can compress valve body, valve body is positioned on positioning seat 5.
Link 22 can be moved up and down in pillar 21, the convenient spacing adjusted between compression cylinder 23 and valve body, convenient
The pretightning force of compression cylinder 23 is adjusted, makes that valve body is stable to be positioned on limit base 51；Compression cylinder 23 is set, can ram compression soon
Tight or release valve body, improves operating efficiency and reaction speed.
Preferably, being also equipped with resetting-mechanism on substrate 1, resetting-mechanism is connected to spinning clamp 3 and can drive spinning
Fixture 3 replys original position.Resetting-mechanism is set, the auto-returned after installed part is torqued-up to valve body of spinning clamp 3 can be made
Original position, makes spinning clamp 3 wait next task, and high working efficiency, Stroke Control are convenient.
The assembly method of this pressure reducer assembly machine, with following step：
S1：Compression cylinder 23 is stretched out and for the valve body for screwing installed part on several correspondence positions to be pressed on positioning seat 5
On；
S2：The card of groove 324 on spinning clamp 3 sets installed part, and actuator 31 drives unit head 32 simultaneously to rotate and make
Installed part is tightened on valve body, and each unit head 32 rotates to setting power or setting position and is automatically stopped；
S3：Installed part spins in place, and spinning clamp 3 stops and return original position, and compression cylinder 23 is retracted and unclamps valve body and contract
Go back to original position；
S4：The valve body for being provided with installed part is removed from positioning seat 5.
Need to carry out equipment operation before operating procedure, will such as high pressure gauge, low-pressure meter, air inlet pipe, escaping pipe, safety valve etc.
Connector is screwed on valve body in corresponding screw by hand.Tentatively screw and do not need very big moment of torsion, workman easily can install,
The operation for needing high torque is left and is screwed to assembly machine, the work that can greatly improve production efficiency and reduce workman is strong
Degree.
Specific embodiment described herein is only explanation for example spiritual to the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement or replaced using similar mode to described specific embodiment
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Claims (5)
1. a kind of pressure reducer assembly machine, it is characterised in that including substrate, the positioning seat on substrate and clamping device, institute
State, the clamping device pushing and pressing valve body is positioned on positioning seat, if being also equipped with the substrate
Dry radially distributed guide rail, is slidably equipped with spinning clamp on the guide rail, the spinning clamp can clamp installed part and will pacify
Piece installing spins to valve body, opens up fluted on the spinning clamp, and the groove is matched with installed part and spinning clamp drives
Installed part is torqued-up to valve body, and the spinning clamp includes actuator and the unit head on actuator, and the groove is opened up
On unit head, the unit head in cylinder and offers chamfering in end, and the groove is opened in the end of unit head, institute
State groove to open up along the axis of unit head in hexagon.
2. a kind of pressure reducer assembly machine according to claim 1, it is characterised in that the unit head includes fixed part, folder
The connecting portion in portion, difference connecting portion and clamping part is held, the fixed part is connected on actuator, and the groove is opened in folder
Hold in portion, the groove is opened up along the axis of clamping part, radially offer opening on the holder portion, the opening is through to recessed
Groove, two sides of the opening are parallel to each other, the connecting portion in strip connect on the holder portion and with clamping part on open
Just to arranging, the fixed part, clamping part and connecting portion constitute an article putting groove to mouth.
3. a kind of pressure reducer assembly machine according to claim 1 and 2, it is characterised in that the positioning seat includes being arranged on
Fixed seat on substrate and the limit base in fixed seat, the limit base are in cylinder, in the outer of one end of limit base
Several stopper slots are offered on periphery radially, the stopper slot is corresponding with the position of installed part.
4. a kind of pressure reducer assembly machine according to claim 1 and 2, it is characterised in that the clamping device includes installing
Pillar, the link being connected on pillar and the compression cylinder on link on substrate, the compression cylinder
The dead in line of axis and positioning seat.
5. the assembly method according to arbitrary pressure reducer assembly machine in Claims 1-4, the method are comprised the following steps：
S1：Compression cylinder is stretched out and the valve body for screwing installed part on several correspondence positions is pressed on positioning seat；
S2：Groove card on spinning clamp sets installed part, and actuator drives unit head simultaneously to rotate and be tightened on installed part
On valve body, each unit head rotates to setting power or setting position and is automatically stopped；
S3：Installed part spins in place, and spinning clamp stops and return original position, and compression cylinder is retracted and unclamps valve body original position of retracting；
S4：The valve body for being provided with installed part is removed from positioning seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648954.3A CN104551648B (en) | 2014-11-14 | 2014-11-14 | Decompressor assembly machine and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410648954.3A CN104551648B (en) | 2014-11-14 | 2014-11-14 | Decompressor assembly machine and assembling method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104551648A CN104551648A (en) | 2015-04-29 |
| CN104551648B true CN104551648B (en) | 2017-03-22 |
Family
ID=53069279
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410648954.3A Active CN104551648B (en) | 2014-11-14 | 2014-11-14 | Decompressor assembly machine and assembling method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104551648B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202607207U (en) * | 2012-06-29 | 2012-12-19 | 成都陵川特种工业有限责任公司 | Core installing machine capable of adapting to various automobile pre-mufflers |
| CN204235111U (en) * | 2014-11-14 | 2015-04-01 | 宁波隆兴焊割科技股份有限公司 | A kind of pressure reducer assembly machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5227869B2 (en) * | 1972-11-08 | 1977-07-22 | ||
| JPS582021B2 (en) * | 1977-12-29 | 1983-01-13 | スズキ株式会社 | Tightening device for screws etc. |
| CN201338189Y (en) * | 2008-11-28 | 2009-11-04 | 苏州工业园区格比机电有限公司 | Shell body assembling workstation |
| CN202825184U (en) * | 2012-06-29 | 2013-03-27 | 奇瑞汽车股份有限公司 | Assembling device for sliding block type synchronizer |
| CN103495865A (en) * | 2013-09-30 | 2014-01-08 | 苏州双航机电有限公司 | Device for assembling brush box frame |
| CN104084795B (en) * | 2014-06-25 | 2016-04-13 | 福鼎市福海化油器有限公司 | A kind of carburetor assembling mechanism |
-
2014
- 2014-11-14 CN CN201410648954.3A patent/CN104551648B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202607207U (en) * | 2012-06-29 | 2012-12-19 | 成都陵川特种工业有限责任公司 | Core installing machine capable of adapting to various automobile pre-mufflers |
| CN204235111U (en) * | 2014-11-14 | 2015-04-01 | 宁波隆兴焊割科技股份有限公司 | A kind of pressure reducer assembly machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104551648A (en) | 2015-04-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206952463U (en) | Clamp for welding pipe fitting | |
| CN201685218U (en) | Special tool for disassembling and assembling inner sleeve shaft check ring of ingot | |
| CN104551648B (en) | Decompressor assembly machine and assembling method thereof | |
| CN107186546A (en) | A kind of round flange drilling indexing means and its application | |
| CN207564580U (en) | A kind of precise clamp for tubing cutting | |
| CN109794788A (en) | A kind of lathe annulus type component roughing clamping device | |
| CN204235111U (en) | A kind of pressure reducer assembly machine | |
| CN205184587U (en) | Clamping pliers | |
| CN106239543B (en) | A kind of more fingers locking pneumatic clampers of superfine pipe diameter heat-transfer pipe of evaporator tube sheet | |
| CN208759088U (en) | Grip device with automatically retractable positioning pin | |
| CN106989966B (en) | A kind of concrete core sample filling-in device | |
| CN204748484U (en) | Frock is dismantled to planet shaft | |
| CN204060572U (en) | For the clamping device of drilling rod of rigging down | |
| CN203677240U (en) | Nail taking device used in orthopaedics department | |
| CN216541796U (en) | Flange bolt tightening device | |
| CN104588771B (en) | A kind of online sawing unit of steel skeleton composite plastic pipe | |
| CN109174574A (en) | A kind of automobile gear device for being adjusted by rotation uniform japanning | |
| CN205218592U (en) | Two -way rotatory milling fixture | |
| CN108098634A (en) | A kind of hydraulic pump test quick clamping mechanism | |
| CN207386226U (en) | A kind of seamless steel pipe rotating mechanism | |
| CN209651384U (en) | A kind of complicated Multifunction clamping device applied to assembly line | |
| CN207139023U (en) | Gear-hobbing machine workpiece positioning support | |
| CN220161890U (en) | Special taper expansion mandrel | |
| CN110883567A (en) | Fixing clamp capable of processing surfaces of galvanized steel pipes in batches | |
| CN209095467U (en) | A kind of pressure gauge dial plate dismantling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |