CN104551613B - Automatic needle threading equipment for tobacco clamp production - Google Patents
Automatic needle threading equipment for tobacco clamp production Download PDFInfo
- Publication number
- CN104551613B CN104551613B CN201410769517.7A CN201410769517A CN104551613B CN 104551613 B CN104551613 B CN 104551613B CN 201410769517 A CN201410769517 A CN 201410769517A CN 104551613 B CN104551613 B CN 104551613B
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- China
- Prior art keywords
- needle
- workbench
- cylinder
- automatic
- tobacco
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses automatic needle threading equipment for producing a tobacco clamp, which comprises an automatic transmission system for transmitting a rectangular steel pipe bracket to a needle threading position and outputting the tobacco clamp which completes needle threading; the device also comprises a pushing device for pushing the U-shaped curved needle forwards; the device also comprises a needle pressing system for pressing the U-shaped curved needle into the rectangular steel pipe bracket; the fixing device is used for fixing the rectangular steel pipe support. Compared with the prior art, the automatic feeding and pressing device has the advantages that the automatic feeding and the automatic positioning and pressing of the U-shaped bent needle are adopted, the hydraulic system stably penetrates through the needle, the semi-finished product is automatically output, the processing efficiency is high, and the labor cost can be greatly reduced.
Description
Technical Field
The invention belongs to the technical field of production of tobacco clips for tobacco leaves, and particularly relates to automatic needle threading equipment for tobacco clip production.
Background
The tobacco clamp is a device for hanging tobacco leaves, which is popularized and used in the tobacco leaf baking link in recent years, and mainly comprises a large number of U-shaped curved needles and rectangular steel pipe brackets.
At present, in the production process of the tobacco clips, the U-shaped curved needles are penetrated into the rectangular steel pipe bracket of the tobacco clips one by one in a manual needle penetrating mode, and as a large number of U-shaped curved needles are required on each tobacco clip, the needle penetrating workload is very large, and the manual needle penetrating mode wastes manpower, material resources and time, has low working efficiency and severely restricts the production speed of the tobacco clips.
Disclosure of Invention
The invention aims to solve the technical problems that in the current market, U-shaped curved needles are manually arranged on a rectangular steel pipe bracket one by one, so that not only are manpower, material resources and time wasted, but also the working efficiency is low.
The object of the invention is achieved in the following way:
an automatic needle threading device for producing tobacco clips comprises an automatic transmission system for transmitting a rectangular steel pipe bracket to a needle threading position and outputting the tobacco clips completing needle threading; the device also comprises a pushing device for pushing the U-shaped curved needle forwards; the device also comprises a needle pressing system for pressing the U-shaped curved needle into the rectangular steel pipe bracket; the fixing device is used for fixing the rectangular steel pipe support.
The automatic transfer system includes an input belt and an output belt.
The pushing system comprises a workbench arranged at the rear of the automatic transmission system, the middle part of the workbench is connected with the output belt, and a channel is arranged between the workbench and the input belt; the rear end of the workbench is provided with a screw motor reduction transmission device, the front end of the workbench is provided with a bracket, and a U-shaped curved needle is arranged between the bracket and the screw motor reduction transmission device.
The needle pressing system comprises a first air cylinder, the top of the bracket is connected with the first air cylinder, and an air cylinder shaft of the first air cylinder is connected with a needle pressing rod.
The fixing device comprises an infrared inductor, the infrared inductor is arranged on the side surface, close to the upper plane, of the workbench, a fixed push block is arranged below the infrared inductor, the fixed push block is connected with a cylinder shaft of a second cylinder, a supporting plate is arranged below the fixed push block, the supporting plate is connected with a third cylinder, and the first cylinder, the second cylinder, the third cylinder, a screw motor reduction transmission device and the infrared inductor are all connected with the conversion control device.
The distance between the supporting plate and the upper plane of the workbench is greater than or equal to the height of the tobacco clamp.
The cigarette holder comprises a fixed rod, one end of the fixed rod is fixedly connected with one end of a side rod, the other end of the side rod is movably connected with a movable rod, corresponding pinholes are formed in the fixed rod and the movable rod, and the height of the cigarette holder is the distance between the upper plane of the fixed rod and the lower plane of the movable rod.
The number of the first cylinders is at least two.
Compared with the prior art, the automatic feeding and pressing device has the advantages that the automatic feeding and the automatic positioning and pressing of the U-shaped bent needle are adopted, the hydraulic system stably penetrates through the needle, the semi-finished product is automatically output, the processing efficiency is high, and the labor cost can be greatly reduced.
Drawings
Fig. 1 is a side view of a tobacco clip.
Fig. 2 is a top view of the tobacco clamp.
Fig. 3 is a side view of the present invention.
Fig. 4 is a front view of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is an enlarged view of a recess of the stationary tobacco clamp.
Wherein 1 is a fixed rod; 2 is a U-shaped curved needle; 3 is a side bar; 4 is a movable rod; 5 is a pinhole; 6 is a stent; 7 is a first cylinder; 8 is a needle pressing rod; 9 is an input belt; 10 is an output belt; 11 is a switching control device; 12 is a screw motor reduction gear; 13 is a workbench; 14 is a channel; 15 is a support plate; 16 is a third cylinder; 17 is a fixed push block; 18 is a second cylinder; 19 is an infrared sensor.
Detailed Description
As shown in fig. 1 to 6, an automatic threading apparatus for the production of tobacco clips includes an automatic conveying system for conveying a rectangular steel pipe support to a threading position and outputting a tobacco clip to complete threading; the device also comprises a pushing device for pushing the U-shaped curved needle 2 forwards; the device also comprises a needle pressing system for pressing the U-shaped curved needle 2 into the rectangular steel pipe bracket; the fixing device is used for fixing the rectangular steel pipe support.
The automatic transfer system comprises an input belt 9 and an output belt 10.
The pushing system comprises a workbench 13 arranged at the rear of the automatic transmission system, the middle part of the workbench 13 is connected with an output belt 10, and a channel 14 is arranged between the workbench 13 and an input belt 9; the rear end of the workbench 13 is provided with a screw motor reduction transmission device 12, the front end of the workbench is provided with a bracket 6, and a U-shaped curved needle 2 is arranged between the bracket 6 and the screw motor reduction transmission device 12.
The needle pressing system comprises a first air cylinder 7, the top of the bracket 6 is connected with the first air cylinder 7, and the air cylinder shaft of the first air cylinder 7 is connected with a needle pressing rod 8.
The fixing device comprises an infrared sensor 19, the infrared sensor 19 is arranged on the side surface, close to the upper plane, of the workbench 13, a fixed push block 17 is arranged below the infrared sensor 19, the fixed push block 17 is connected with a cylinder shaft of a second cylinder 18, a supporting plate 15 is arranged below the fixed push block 17, the supporting plate 15 is connected with a third cylinder 16, and the first cylinder 7, the second cylinder 18, the third cylinder 16, a screw motor reduction transmission device 12 and the infrared sensor 19 are all connected with the conversion control device 11.
The distance between the supporting plate 15 and the upper plane of the workbench 13 is larger than or equal to the height of the tobacco clamp.
The cigarette holder comprises a fixed rod 1, one end of the fixed rod 1 is fixedly connected with one end of a side rod 3, the other end of the side rod 3 is movably connected with a movable rod 4, corresponding pinholes 5 are formed in the fixed rod 1 and the movable rod 4, and the height of the cigarette holder is the distance between the upper plane of the fixed rod 1 and the lower plane of the movable rod 2.
The number of the first cylinders 7 is at least two.
When the tobacco leaves are loaded, the movable rod 4 is firstly opened, the tobacco leaves are correspondingly placed according to the pinholes 5, and after the tobacco leaves are placed, the movable rod 4 is inserted into the U-shaped curved needle 2 again and fixed, so that the tobacco leaves are loaded; and then placing the tobacco clamp filled with tobacco leaves into a drying room, and hanging and baking.
In the invention, the U-shaped bent needles 2 are manufactured into a staple line mode, the U-shaped bent needles in each line are mutually stuck together, the number of the U-shaped bent needles placed on the workbench 13 corresponds to the number of pinholes on the rectangular steel tube bracket, and every two pinholes 5 corresponds to one line of U-shaped bent needles 2.
The working process of the invention is as follows: when the power supply is turned on, the automatic needle threading equipment enters a working state, the rectangular steel pipe support to be threaded is conveyed onto the supporting plate 15 in the channel 14 by the input belt 9, after the rectangular steel pipe support to be threaded enters the channel 14, the infrared sensor 19 senses the rectangular steel pipe support to be threaded, the sensing signal is transmitted to the conversion control device 11, the sensing signal is processed by the conversion control device 11, signals are sent to the first air cylinder 7, the second air cylinder 18 and the screw motor reduction transmission device 12, the second air cylinder 18 pushes the fixed push block 17 to move forwards, the rectangular steel pipe support to be threaded is fixed, then the screw motor reduction transmission device 12 pushes the U-shaped bent needle 2 to move forwards until the U-shaped bent needle of the first row just reaches the position right above the needle hole 5 of the rectangular steel pipe support to be threaded, then the first air cylinder 7 pushes the needle pressing rod 8 to move downwards quickly, after the U-shaped bent needle is quickly pressed into the needle hole 5 of the rectangular steel pipe support to be threaded, the conversion control device 11 sends signals to the third air cylinder 16, the third air cylinder 16 pulls the supporting plate 15 to move quickly, and then the rectangular steel pipe support to be threaded is threaded, namely, the cigarette 10 falls down by the output belt.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several changes and modifications can be made without departing from the general inventive concept, and these should also be regarded as the scope of the invention.
Claims (4)
1. An automatic needle threading device for cigarette holder production, which is characterized in that: the automatic transmission system is used for transmitting the rectangular steel pipe support to a threading position and outputting a tobacco clamp for completing threading; the device also comprises a pushing device for pushing the U-shaped curved needle (2) forwards; the device also comprises a needle pressing system for pressing the U-shaped curved needle (2) into the rectangular steel pipe bracket; the fixing device is used for fixing the rectangular steel pipe bracket;
the automatic transmission system comprises an input belt (9) and an output belt (10);
the pushing device comprises a workbench (13) arranged at the rear of the automatic transmission system, the middle part of the workbench (13) is connected with an output belt (10), and a channel (14) is arranged between the workbench (13) and an input belt (9); the rear end of the workbench (13) is provided with a screw motor reduction transmission device (12), the front end of the workbench is provided with a bracket (6), and a U-shaped curved needle (2) is arranged between the bracket (6) and the screw motor reduction transmission device (12);
the needle pressing system comprises a first air cylinder (7), the top of the bracket (6) is connected with the first air cylinder (7), and an air cylinder shaft of the first air cylinder (7) is connected with a needle pressing rod (8);
the fixing device comprises an infrared inductor (19), wherein the infrared inductor (19) is arranged on the side surface, close to the upper plane, of the workbench (13), a fixing push block (17) is arranged below the infrared inductor (19), the fixing push block (17) is connected with a cylinder shaft of a second cylinder (18), a supporting plate (15) is arranged below the fixing push block (17), the supporting plate (15) is connected with a third cylinder (16), and the first cylinder (7), the second cylinder (18), the third cylinder (16), a screw motor reduction transmission device (12) and the infrared inductor (19) are connected with a conversion control device (11);
the U-shaped bent needles (2) are manufactured into staple line patterns, the U-shaped bent needles in each line are mutually stuck together, the number of the U-shaped bent needles placed on the workbench (13) corresponds to the number of pinholes on the rectangular steel tube support, and every two pinholes correspond to one line of U-shaped bent needles (2).
2. An automatic needle threading device for the production of tobacco clips as claimed in claim 1 wherein: the distance between the supporting plate (15) and the upper plane of the workbench (13) is larger than or equal to the height of the tobacco clamp.
3. An automatic needle threading device for the production of tobacco clips as claimed in claim 1 wherein: the cigarette holder comprises a fixed rod (1), one end of the fixed rod (1) is fixedly connected with one end of a side rod (3), the other end of the side rod (3) is movably connected with a movable rod (4), corresponding pinholes (5) are formed in the fixed rod (1) and the movable rod (4), and the height of the cigarette holder is the distance between the upper plane of the fixed rod (1) and the lower plane of the movable rod (4).
4. An automatic needle threading device for the production of tobacco clips as claimed in claim 1 wherein: the number of the first cylinders (7) is at least two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410769517.7A CN104551613B (en) | 2014-12-15 | 2014-12-15 | Automatic needle threading equipment for tobacco clamp production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410769517.7A CN104551613B (en) | 2014-12-15 | 2014-12-15 | Automatic needle threading equipment for tobacco clamp production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104551613A CN104551613A (en) | 2015-04-29 |
| CN104551613B true CN104551613B (en) | 2023-07-18 |
Family
ID=53069245
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410769517.7A Active CN104551613B (en) | 2014-12-15 | 2014-12-15 | Automatic needle threading equipment for tobacco clamp production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104551613B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502678A (en) * | 2021-06-23 | 2022-12-23 | 秦皇岛烟草机械有限责任公司 | Contact pin guiding device |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1296975A (en) * | 1960-08-08 | 1962-06-22 | Method and device for automatically attaching tobacco leaves to a cable for drying | |
| CN1945729A (en) * | 2006-10-20 | 2007-04-11 | 福群电子(深圳)有限公司 | Automatic needle inserting machine |
| EP2476518A2 (en) * | 2011-01-17 | 2012-07-18 | EJOT Baubefestigungen GmbH | Fixing element positioning unit |
| CN103355737A (en) * | 2012-04-05 | 2013-10-23 | 郑方彪 | Single-row type flue-cured tobacco clamp |
| CN103394567A (en) * | 2013-07-21 | 2013-11-20 | 山东源泉机械有限公司 | Automatic press special for tobacco grip needle bars |
| CN103535847A (en) * | 2012-07-10 | 2014-01-29 | 郑方彪 | Double-row type novel tobacco leaf clamp |
| CN103701007A (en) * | 2014-01-06 | 2014-04-02 | 浙江新富尔电子有限公司 | Automatic connector pin inserting machine |
| CN203509616U (en) * | 2013-09-22 | 2014-04-02 | 郑州大学 | Automatic production line for machining shaft type workpieces |
| CN104015498A (en) * | 2014-05-28 | 2014-09-03 | 阿博建材（昆山）有限公司 | Marking device with automatic clamping and positioning function |
| CN203936701U (en) * | 2013-11-25 | 2014-11-12 | 重庆盾铭电磁阀有限公司 | The directed processing unit (plant) of stairstepping cylindrical workpiece |
-
2014
- 2014-12-15 CN CN201410769517.7A patent/CN104551613B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1296975A (en) * | 1960-08-08 | 1962-06-22 | Method and device for automatically attaching tobacco leaves to a cable for drying | |
| CN1945729A (en) * | 2006-10-20 | 2007-04-11 | 福群电子(深圳)有限公司 | Automatic needle inserting machine |
| EP2476518A2 (en) * | 2011-01-17 | 2012-07-18 | EJOT Baubefestigungen GmbH | Fixing element positioning unit |
| CN103355737A (en) * | 2012-04-05 | 2013-10-23 | 郑方彪 | Single-row type flue-cured tobacco clamp |
| CN103535847A (en) * | 2012-07-10 | 2014-01-29 | 郑方彪 | Double-row type novel tobacco leaf clamp |
| CN103394567A (en) * | 2013-07-21 | 2013-11-20 | 山东源泉机械有限公司 | Automatic press special for tobacco grip needle bars |
| CN203509616U (en) * | 2013-09-22 | 2014-04-02 | 郑州大学 | Automatic production line for machining shaft type workpieces |
| CN203936701U (en) * | 2013-11-25 | 2014-11-12 | 重庆盾铭电磁阀有限公司 | The directed processing unit (plant) of stairstepping cylindrical workpiece |
| CN103701007A (en) * | 2014-01-06 | 2014-04-02 | 浙江新富尔电子有限公司 | Automatic connector pin inserting machine |
| CN104015498A (en) * | 2014-05-28 | 2014-09-03 | 阿博建材（昆山）有限公司 | Marking device with automatic clamping and positioning function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104551613A (en) | 2015-04-29 |
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