CN104551231A - Riveting assisting type adhesive combined silencing saw blade base body - Google Patents
Riveting assisting type adhesive combined silencing saw blade base body Download PDFInfo
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- CN104551231A CN104551231A CN201510024909.5A CN201510024909A CN104551231A CN 104551231 A CN104551231 A CN 104551231A CN 201510024909 A CN201510024909 A CN 201510024909A CN 104551231 A CN104551231 A CN 104551231A
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- saw blade
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Abstract
The invention discloses a riveting assisting type adhesive combined silencing saw blade base body. A spindle mounting hole is formed in the center, saw teeth are arranged at the outer circle, two metal plates are connected together through flexible adhesive bonding and rivet riveting, the adhesive bonding region is the region between the bottoms of the saw teeth and the central spindle mounting hole, the rivet mounting position includes the saw tooth parts and the part around the central spindle mounting hole, pits or grooves are formed in the inner surfaces of two metal plates corresponding to the bonding region, and an emptying hole is formed in the bottom of each saw tooth. By means of said structure, the sawing vibration and noise are effectively reduced based on lowering the processing complexity of the combined silencing saw blade base body and guaranteeing the blade body intensity and rigidity, and the cutting stability and cutting quality are improved.
Description
Technical field
The present invention relates to a kind of saw bit matrix, be specifically related to a kind of riveted joint auxiliary type viscose glue compound silencing saw blade matrix.
Background technology
The reduction of sawing noise is the research emphasis in cutting field all the time, the physical and mental health of sawing noise not only have impact on cutting operation person, and great destruction is caused to the environment of surrounding, thus have impact on the expansion of sawing application and the raising of cutting operating efficiency.In order to reduce sawing noise, it is the type media such as clamping copper sheet three to be fixed together by spot welding and to form spot welding sandwich compound silencing saw blade matrix in the middle of double layer of metal plate more widely that saw bit matrix optimization aspect uses at present, in addition Chinese patent CN201316846Y discloses a kind of completely with the compound silencing saw blade noise reduction having intermediate medium sheet of rivet link, CN101518838A discloses a kind of compound silencing saw blade matrix having middle dielectric layer of laser weld, the compound silencing saw blade matrix of above-mentioned three types can reduce sawing noise to a certain extent, but there are complex procedures and the high distinct disadvantage of cost of manufacture.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of riveted joint auxiliary type viscose glue compound silencing saw blade matrix, under the prerequisite improving composite saw blade matrix working (machining) efficiency and reduction composite saw blade matrix processing cost, can reduce the noise produced in sawing further.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of riveted joint auxiliary type viscose glue compound silencing saw blade matrix, portion is provided with spindle mounting hole in the base, cylindrical is provided with sawtooth, and the mode that described matrix is combined by bonding and riveted joint by upper metallic plate and lower metallic plate links together.
The upper metallic plate of described saw bit matrix and the bonding region of lower metallic plate be bottom sawtooth between central principal axis installing hole, form a bonding glue-line.
On described saw blade, metallic plate and lower metallic plate are provided with pit or groove at the inner surface of bonding region.
Described groove is the buckling curve grooves such as straight trough, circumferential groove or Wave curved groove.
The pit of described saw blade or depth of groove are less than 2/5ths of metallic plate or lower plate thickness, and the diameter of pit and the width of groove are no more than the twice of metallic plate or lower metallic plate plate thickness.
Adopt rivet when upper metallic plate and the riveted joint of lower metallic plate, rivet installation site is that around sawtooth position and central principal axis installing hole, sawtooth position is teeth portion rivet, and the rivet around central principal axis installing hole is middle hole rivet.
Described teeth portion rivet and middle hole rivet be evenly distributed on separately one with saw bit matrix central point for the center of circle circumferentially, and each sawtooth has a teeth portion rivet at least.
After described teeth portion rivet and middle hole rivet are installed, its both ends of the surface are all lower than saw bit matrix face.
Be provided with tunneling hole bottom described saw bit matrix sawtooth, and tunneling hole be evenly distributed on one with saw bit matrix central point for the center of circle circumferentially.
Described tunneling hole is smooth drops hole or circular hole.
One riveted joint auxiliary type viscose glue compound silencing saw blade matrix provided by the invention, link together by adopting the bonding mode combined with riveted joint of double layer of metal plate, two metallic plates do not need to heat-treat after combining, and rivet to be only evenly distributed on around sawtooth portion and centre bore two circumferentially, thus it is more simple and easy that this composite saw blade matrix is processed; Because actual bond area is comparatively large, and rivet around cylindrical teeth portion and endoporus, thus make lamellar body have good strength and stiffness; And because the pliable and tough bonding glue-line between metallic plate is for vibration and the absorption of noise, the groove of metallic plate inner face is to the obstruct of noise, rivet is to vibration and the self-absorption of noise, bottom matrix sawtooth, tunneling hole is to the acting in conjunction of the factors such as the obstruct of noise, thus achieves the more excellent cutting anti-acoustic capability of this composite saw blade matrix.
The effect that the present invention can produce is: under the processed complex degree reducing compound silencing saw blade matrix and the prerequisite ensureing lamellar body intensity and toughness, effectively reduce its sawing vibration and noise, improve its cutting cooling performance, improve cutting stationarity and cut quality.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is integrally-built generalized section of the present invention.
Fig. 2 is the structural representation of one of embodiments of the invention.
Fig. 3 is the structural representation of one of embodiments of the invention.
Fig. 4 is the metallic plate inner face groove structure schematic diagram of one of embodiments of the invention.
In figure, 1, lower metallic plate, 2, upper metallic plate, 3, spindle mounting hole, 4, tunneling hole, 5, groove, 6, bonding glue-line, 7.1, teeth portion rivet, 7.2, middle hole rivet.
Detailed description of the invention
Embodiment 1:
As in Fig. 1, a kind of riveted joint auxiliary type viscose glue compound silencing saw blade matrix, center is provided with spindle mounting hole 3, cylindrical is provided with sawtooth, and be formed by connecting by lower metallic plate 1 and upper metallic plate 2, lower metallic plate 1 and upper metallic plate 2 are the bonding and teeth portion rivets 7.1 of the bonding glue-line 6 that formed by flexible splicing glue, middle hole rivet 7.2 is riveted the mode combined and is linked together, glue bonding region is the region arrived bottom sawtooth between central principal axis installing hole, saw tooth region is without bonded adhesives and bonded adhesives has good pliability, the lower metallic plate 1 that bonding region is corresponding and upper metallic plate 2 inner face are provided with pit or groove 5, middle hole rivet 7.2 around sawtooth portion rivet 7.1 and central principal axis installing hole be evenly distributed on separately one with saw bit matrix central point for the center of circle circumferentially.The rivet of large-area bonding, cylindrical and mesopore key position all can ensure the strength and stiffness of matrix on the one hand, on the other hand due to the absorption vibration performance of the absorption vibrating noise characteristic sum riveted joint structure of flexible splicing glue, time this saw blade is used, vibration damping erasure effect is better; The impact that saw tooth region then can avoid viscose glue to weld cutter head without bonded adhesives, makes the saw bit matrix of this patent have good welding performance.
Embodiment 2:
Preferred scheme is as in Fig. 1, rivet is selected to be aluminium rivet, rivet circle adjacent two teeth portion rivet 7.1 spacings in sawtooth place are identical, around mesopore, adjacent two rivet pitches of the middle hole rivet 7.2 of rivet circle are from identical, be convenient to processing thus, as the production in enormous quantities on production line, the processing cost of this structure is minimum; Rivet installs rear both ends of the surface all lower than matrix surface, is convenient to the saw bit matrix surface treatment etc. after riveting.
Embodiment 3:
Preferred scheme is as in Fig. 2, bottom described saw bit matrix sawtooth, tunneling hole 4 is the smooth hole of drop shape, the riveted joint auxiliary type viscose glue compound silencing saw blade matrix welding cutter head distortion of this tunneling hole is little, and actual cutting uses cooling performance best, and service life is the longest.
Embodiment 4:
Preferred scheme is as in Fig. 2, and for this patent type saw bit matrix that sawtooth length is larger, the described sawtooth place each sawtooth of rivet circle can select 2 teeth portion rivets 7.1; For this patent type saw bit matrix that intermediate pore size is larger, middle hole rivet 7.2 selectable number that around described mesopore, rivet circle comprises is 8.Structure thus, ensure that the strength and stiffness of saw bit matrix simultaneously.
Embodiment 5:
Preferred scheme is as in Fig. 3, and for this patent type saw bit matrix that sawtooth length is less, the described sawtooth place each sawtooth of rivet circle can select a teeth portion rivet 7.1; For this patent type saw bit matrix that intermediate pore size is less, middle hole rivet 7.2 selectable number that around described mesopore, rivet circle comprises is six.Structure thus, ensure that the strength and stiffness of saw bit matrix simultaneously.
Embodiment 6:
Preferred scheme is as in Fig. 3, and bottom described saw bit matrix sawtooth, tunneling hole is circular light slide opening, and this tunneling hole makes easier, is suitable for this patent type saw bit matrix that sawtooth length is less.
Embodiment 7:
On the basis of above-described embodiment, preferred scheme is as in Fig. 4, and the groove of two described metallic plate inner faces is three groups of circumferential grooves be interrupted, often organize groove be distributed in same with centre bore be the center of circle circle on, and often organize groove and be dislocatedly distributed mutually.Structure thus, while the vibrating noise self-absorption ability increasing bond area raising adhesion strength and increase viscose glue volume raising lamellar body itself, being dislocatedly distributed of through hole groove, the thermal stress that produces when being conducive to discharging sawing and reduce saw bit matrix temperature distortion, axial symmetry and geometric continuity on the other hand then by destroying saw bit matrix effectively reduce vibration frequency and the noise transmission of sawing generation.
Embodiment 8:
In preferred scheme, described lower metallic plate 1 and upper metallic plate 2 inner face can arrange the pit of multiple mutual dislocation, the buckling curve grooves such as straight trough, circumferential groove or Wave curved groove also can be set, but the degree of depth of pit or groove is all no more than 2/5ths of plate thickness, the diameter of pit and the width of groove are no more than the twice of plate thickness, in order to avoid affect the rigidity of saw bit matrix.
The above embodiments, also can combine mutually, to produce more example, limit here repeat no more by length.
The above embodiments are only the preferred technical solution of the present invention; and should not be considered as restriction of the present invention; the technical scheme that protection scope of the present invention should be recorded with claim, the equivalents comprising technical characteristic in the technical scheme of claim record is protection domain.Namely the equivalent replacement within the scope of this improves, also within protection scope of the present invention.
Claims (10)
1. a riveted joint auxiliary type viscose glue compound silencing saw blade matrix, portion is provided with spindle mounting hole (3) in the base, cylindrical is provided with sawtooth, it is characterized in that: the mode that described matrix is combined by bonding and riveted joint by upper metallic plate (2) and lower metallic plate (1) links together.
2. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 1, it is characterized in that: the upper metallic plate (2) of described saw bit matrix and the bonding region of lower metallic plate (1) be bottom sawtooth between central principal axis installing hole, form a bonding glue-line (6).
3. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 2, is characterized in that: on described saw blade, metallic plate (2) and lower metallic plate (1) are provided with pit or groove (5) at the inner surface of bonding region.
4. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 3, is characterized in that: described groove is the buckling curve grooves such as straight trough, circumferential groove or Wave curved groove.
5. the riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to Claims 2 or 3, it is characterized in that: the pit of described saw blade or depth of groove are less than 2/5ths of metallic plate (2) or lower metallic plate (1) thickness, and the diameter of pit and the width of groove are no more than the twice of metallic plate (2) or lower metallic plate (1) plate thickness.
6. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 1, it is characterized in that: when upper metallic plate (2) and lower metallic plate (1) riveted joint, adopt rivet, rivet installation site is around sawtooth position and central principal axis installing hole, sawtooth position is teeth portion rivet (7.1), and the rivet around central principal axis installing hole is middle hole rivet (7.2).
7. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 6, it is characterized in that: described teeth portion rivet (7.1) and middle hole rivet (7.2) be evenly distributed on separately one with saw bit matrix central point for the center of circle circumferentially, and each sawtooth has a teeth portion rivet (7.1) at least.
8. the riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 1,6 or 7, is characterized in that: after described teeth portion rivet (7.1) and middle hole rivet (7.2) are installed, its both ends of the surface are all lower than saw bit matrix face.
9. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 1, is characterized in that: be provided with tunneling hole (4) bottom described saw bit matrix sawtooth, and tunneling hole (4) be evenly distributed on one with saw bit matrix central point for the center of circle circumferentially.
10. riveted joint auxiliary type viscose glue compound silencing saw blade matrix according to claim 1, is characterized in that: described tunneling hole (4) is smooth drops hole or circular hole.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107855599A (en) * | 2017-12-08 | 2018-03-30 | 临沂先行锯业有限公司 | Saw blade and its damping noise-reducing structure |
WO2018090694A1 (en) * | 2016-11-21 | 2018-05-24 | 武汉万邦激光金刚石工具股份有限公司 | Combined grooving blade for synchronous cutting machine with half-closed water cooling channels |
CN108465876A (en) * | 2018-06-19 | 2018-08-31 | 黑旋风锯业股份有限公司 | Double-layer structure low-noise saw blade matrix |
CN109277639A (en) * | 2018-11-14 | 2019-01-29 | 黑旋风锯业股份有限公司 | Bonded composite silencing saw blade matrix and manufacturing method thereof |
CN110234561A (en) * | 2017-02-15 | 2019-09-13 | 雷诺股份公司 | The motor vehicles fore-stock structure made of aluminium rivet and engagement |
CN114670339A (en) * | 2022-04-08 | 2022-06-28 | 三峡大学 | Circular saw blade with water drop-shaped inclined hole structure and machining method |
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DE3216357A1 (en) * | 1982-05-03 | 1983-11-03 | Fa. Joh. Wilh. Arntz, 5630 Remscheid | Circular saw blade and method of producing it |
JPH08126912A (en) * | 1994-10-31 | 1996-05-21 | Nippon Steel Corp | Manufacture of low noise and low vibration type rotary saw blade |
CN1544229A (en) * | 2003-11-24 | 2004-11-10 | 宜昌黑旋风锯业有限责任公司 | Saw web base body with hollowed holes |
CN1981965A (en) * | 2005-12-15 | 2007-06-20 | 宜昌黑旋风锯业有限责任公司 | Drop fishhook-shaped saw bit matrix |
CN201405133Y (en) * | 2009-04-24 | 2010-02-17 | 黑旋风锯业股份有限公司 | Saw blade basal body with ladder-shaped water groove |
CN102039449A (en) * | 2011-01-20 | 2011-05-04 | 唐山冶金锯片有限公司 | Assembly type tungsten carbide circular saw blade |
CN204430433U (en) * | 2015-01-19 | 2015-07-01 | 黑旋风锯业股份有限公司 | A kind of riveted joint auxiliary type viscose glue compound silencing saw blade matrix |
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2015
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DE3216357A1 (en) * | 1982-05-03 | 1983-11-03 | Fa. Joh. Wilh. Arntz, 5630 Remscheid | Circular saw blade and method of producing it |
JPH08126912A (en) * | 1994-10-31 | 1996-05-21 | Nippon Steel Corp | Manufacture of low noise and low vibration type rotary saw blade |
CN1544229A (en) * | 2003-11-24 | 2004-11-10 | 宜昌黑旋风锯业有限责任公司 | Saw web base body with hollowed holes |
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CN102039449A (en) * | 2011-01-20 | 2011-05-04 | 唐山冶金锯片有限公司 | Assembly type tungsten carbide circular saw blade |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018090694A1 (en) * | 2016-11-21 | 2018-05-24 | 武汉万邦激光金刚石工具股份有限公司 | Combined grooving blade for synchronous cutting machine with half-closed water cooling channels |
CN110234561A (en) * | 2017-02-15 | 2019-09-13 | 雷诺股份公司 | The motor vehicles fore-stock structure made of aluminium rivet and engagement |
CN107855599A (en) * | 2017-12-08 | 2018-03-30 | 临沂先行锯业有限公司 | Saw blade and its damping noise-reducing structure |
CN107855599B (en) * | 2017-12-08 | 2023-09-01 | 临沂先行锯业有限公司 | Circular saw blade and damping and silencing structure thereof |
CN108465876A (en) * | 2018-06-19 | 2018-08-31 | 黑旋风锯业股份有限公司 | Double-layer structure low-noise saw blade matrix |
CN109277639A (en) * | 2018-11-14 | 2019-01-29 | 黑旋风锯业股份有限公司 | Bonded composite silencing saw blade matrix and manufacturing method thereof |
CN114670339A (en) * | 2022-04-08 | 2022-06-28 | 三峡大学 | Circular saw blade with water drop-shaped inclined hole structure and machining method |
CN114670339B (en) * | 2022-04-08 | 2024-06-11 | 三峡大学 | Circular saw blade with drop-shaped inclined hole structure and processing method |
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