CN104526959B

CN104526959B - Small plastic sheet production, placement and stacking automation system

Info

Publication number: CN104526959B
Application number: CN201410735314.6A
Authority: CN
Inventors: 乐唐君
Original assignee: DONGGUAN LEXIN PLASTIC PRODUCTS Co Ltd
Current assignee: DONGGUAN LEXIN PLASTIC PRODUCTS Co Ltd
Priority date: 2014-12-05
Filing date: 2014-12-05
Publication date: 2017-04-19
Anticipated expiration: 2034-12-05
Also published as: CN104526959A

Abstract

The invention relates to the technical field of plastic product production equipment, especially to a small plastic sheet production, placement and stacking automation system. The automation system includes an injection molding machine, a material taking mechanical hand is disposed above the injection molding machine, the motion end of the material taking mechanical hand is provided with a material box conveying mechanism, one end of the material box conveying mechanism is equipped with a holding box feeding mechanism, and the other end of the material box conveying mechanism is equipped with a material taking stocking mechanism. During work, firstly the holding box feeding mechanism places a holding box to a material sheet discharge station of the material box conveying mechanism, the material taking mechanical hand picks up small plastic sheets and places them into the holding box, the holding box filled with the plastic sheets is sent to a to-be-stacked material sheet station under the action of a holding box conveying device, and the material taking stocking mechanism carries out suction stacking on the holding box. The equipment involved in the invention has no need for people participation, and completes production, discharge and stacking automatically, thus improving the production efficiency and lowering the production cost.

Description

The production of small size synthetic resin piece, placement, stacking automated system

Technical field

The present invention relates to plasthetics production equipment technical field, refers in particular to the production of small size synthetic resin piece, placement, stacking certainly Dynamicization system.

Background technology

After the completion of some small-sized injection-molded plaques (such as RAM (random access memory) card shell) injections, need to be put into tablet and prop up box (such as vacuum formed box) In, after the completion of carry out stacking storage；Mostly it is at present manually to move up to complete the actions such as blowing, stacking, needs multiple person cooperational to complete, Cause inefficiency, the high problem of production cost；In existing industry, rarely has complete automated system.

The content of the invention

The invention reside in it is not enough present in production and processing stacking procedure for current small size synthetic resin piece, and solution is provided The small size synthetic resin piece production of problem above, placement, stacking automated system.

To reach above-mentioned purpose, the present invention is adopted the following technical scheme that：

The production of small size synthetic resin piece, placement, stacking automated system, the automated system includes an injection machine, injection machine Top arranges a reclaimer robot, and the moving end of the reclaimer robot arranges one and conveys material box mechanism, the conveying magazine Mechanism one end arranges one and props up box feed mechanism, and the conveying material box mechanism other end arranges a feeding stacking mechanism；It is described defeated The frame upper end of feeding case structure arranges magazine carriage, and the conveying material box mechanism is arranged and drives prop up box traveling to prop up box Conveyer device, magazine carriage is sequentially set with the conveying direction tablet blowing station, tablet and treats pile station.

Preferably, the tablet blowing station, tablet treat that tablet is also set up between pile station beats mark station；The tablet beats mark Station top is provided with beats mark equipment.

Preferably, the box feed mechanism that props up props up box crane including one, and described propping up sets above box crane Put one and prop up box mechanical hand；The box mechanical hand that props up is including a travelling arm for sliding into tablet blowing station, the travelling arm Upper setting props up box sucker.

Preferably, the feeding stacking mechanism props up magazine crane, the top for propping up magazine crane including one Arrange one and prop up magazine mechanical hand；The magazine mechanical hand that props up is connected to the magazine travelling arm that tablet treats pile station including one, Magazine sucker is set on the magazine travelling arm；The bottom for propping up magazine crane arranges pile material output material strip.

Preferably, the box conveyer device that props up of the conveying material box mechanism includes that the stroke being arranged in frame drives dress Put, the sliding panel that the stroke driving device mobile terminal effect one slides laterally arranges elevating mechanism on the sliding panel, described Elevating mechanism connects up a supporting plate, arranges the first magazine on feed direction on the supporting plate and places position, the placement of the second magazine Position, the second magazine to be placed and be provided with magazine clamp system on position.

Preferably, the stroke driving device is a horizontal cylinder, and the end connection sliding panel of the horizontal cylinder is described Sliding panel slides and is located on a pair horizontal guide rods.

Preferably, the elevating mechanism is vertically arranged cylinder for one, is vertically arranged cylinder action supporting plate, and supporting plate bottom corner is arranged Vertical guide rod, vertical guide rod is located on sliding panel by linear bearing；One is arranged on the two vertical guide rod and connects cross bar, even Connect cross bar be respectively provided with upwards, the upper position sensor of downward sensed position, lower position sensor.

Preferably, the magazine clamp system is that clamping cylinder effect one pushes away material folding block.

Preferably, the tablet blowing station, tablet beat mark station and tablet treats that the side top of pile station is respectively provided with except quiet Ion generator.

Preferably, it is described to beat mark equipment for laser mark machine.

The beneficial effects of the present invention is：Small size synthetic resin piece production of the present invention, placement, stacking automated system, including one Injection machine, injection machine top arranges a reclaimer robot, and the moving end of the reclaimer robot arranges one and conveys material box mechanism, Described conveying material box mechanism one end arranges one and props up box feed mechanism, and the conveying material box mechanism other end arranges a feeding stacking Mechanism；The frame upper end of the conveying material box mechanism arranges magazine carriage, and the conveying material box mechanism arranges driving and props up box That what is advanced props up box conveyer device, and magazine carriage is sequentially set with the conveying direction tablet blowing station, tablet and treats pile work Position；During work, prop up first box feed mechanism will prop up box be placed into conveying material box mechanism tablet blowing station on prepare, Small size synthetic resin piece after reclaimer robot is molded injection machine is picked up, and is placed into and props up in box, places full sheet Prop up box tablet is sent in the presence of box conveyer device is propped up and treat pile station, feeding stacking mechanism will place propping up for sheet Box carries out absorption stacking；Apparatus of the present invention, automatically complete from production, blowing, stacking, without the need for artificial participation, improve life Produce efficiency and reduce production cost.

Description of the drawings

Fig. 1 is the structural representation of the present invention

Fig. 2 is the structural representation for removing injection machine, reclaimer robot and beating mark device

Fig. 3 is present invention conveying material box mechanism side structure schematic diagram

Fig. 4 is the present invention conveying orientation structural representation of material box mechanism one

Fig. 5 is present invention conveying material box mechanism the opposing party's bit architecture schematic diagram

Specific embodiment

Below in conjunction with the accompanying drawings the present invention is further elaborated for 1-5：

The production of small size synthetic resin piece, placement, stacking automated system, the automated system includes an injection machine 1, injection machine 1 top arranges a reclaimer robot 11, and the moving end of the reclaimer robot 11 arranges one and conveys material box mechanism 2, described defeated The one end of feeding case structure 2 arranges one and props up box feed mechanism 3, and conveying material box mechanism 2 other end arranges a feeding piler Structure 4；The frame upper end of the conveying material box mechanism 2 arranges magazine carriage 21, and the conveying material box mechanism 2 arranges driving and props up What box was advanced props up box conveyer device 22, and magazine carriage 21 is sequentially set with the conveying direction tablet blowing station 23, material Piece treats pile station 24.

Mark (including laser mark, silk-screen mark etc.) is beaten for convenience, is treated between pile station 24 also in tablet blowing station 23, tablet Tablet is set and beats mark station 25, such as three positions (Fig. 1,2 in placed care feed tray) of dotted line frame indication in Fig. 1；Tablet beats mark The top of station 25 is provided with mark equipment 5 of beating, and the present embodiment selects laser mark machine.

The box feed mechanism 3 that props up of the present embodiment props up box crane 31 (top covers and props up box in Fig. 2) including one, The top for propping up box crane 31 arranges and one props up box mechanical hand 32, props up box mechanical hand 32 and slides into tablet including one and puts The travelling arm 33 of material station 23, arranges on the travelling arm 33 and props up box sucker 34.

Used as preferable form of implementation, the feeding stacking mechanism 4 of the present embodiment props up magazine crane 41 including one, props up material The top of box crane 41 arranges one and props up magazine mechanical hand 42；Prop up magazine mechanical hand 42 and be connected to tablet including one and treat pile work The magazine travelling arm 43 of position 24, arranges magazine sucker 44 on the magazine travelling arm 43；The bottom for propping up magazine crane 41 Portion arranges pile material output material strip 45, and after stacking is to certain height or the number of plies, stacking output material strip will be defeated into the magazine of pile Go out, moved.

Sheet is installed into the present embodiment on care feed tray and is called magazine；The support of the conveying material box mechanism 2 of the present embodiment Put the stroke driving device 221 that box conveyer device 22 includes being arranged in frame, the effect of the mobile terminal of the stroke driving device 221 One sliding panel 222 for sliding laterally, arranges elevating mechanism 223 on sliding panel 222, elevating mechanism 223 connects up a supporting plate 224, the first magazine is set on feed direction on supporting plate 224 and places position 225, the second magazine placement position 226, on supporting plate 224 Formed with the form of block (Fig. 4,5 shown in), when elevating mechanism 223 rises, the blocks of two placement positions can block magazine, Sliding panel 222 promotes magazine to advance on magazine carriage 21 under sliding, and the second magazine is placed and magazine clamping is provided with position 226 Mechanism 227, magazine clamp system 227 is that the one of the effect of a clamping cylinder 2271 pushes away material folding block 2272, when magazine is beaten in tablet When mark station 25 needs to carry out beating mark, clamping cylinder 2271 pushes away material folding block 2272 and clamps and props up box, it is to avoid beating mark mistake Position movement in journey causes to beat mark malposition.

Course of action of the blanking box in conveying material box mechanism 2 is described below：Box feed mechanism 3 is propped up first will prop up box put Prepare on the tablet blowing station 23 for putting conveying material box mechanism 2, elevating mechanism 223 moves upwards the on a supporting plate 224 One magazine places the clip of position 225 and lives magazine, and the second magazine places position 226 and beats mark station 25 in tablet, in normal production procedure Tablet beats mark station 25 and has a magazine for having conveyed, and clamping cylinder 2271 pushes away material folding block 2272 and clamps tablet beats mark The magazine of station 25, beat mark equipment 5 carries out beating mark to sheet；It is small-sized after simultaneously reclaimer robot 11 is molded injection machine 1 Sheet is picked up, and is placed into and props up in box；After the completion of beating mark and blowing piece, stroke driving device after full sheet is placed 221 effect sliding panels 222 drive supporting plate 224 to advance on feed direction, make the first magazine place position 225, the second magazine and place Position 226 beats mark station 25, tablet and treats pile station 24 in tablet；Clamping cylinder 2271 is unclamped, elevating mechanism 223 is moved downward, Two magazines are made to depart from the constraint of supporting plate 224, the effect sliding panel 222 of stroke driving device 221 drives supporting plate 224 on supplied materials direction Previous position is revert to, now, feeding stacking mechanism 4 to be drawn treated in tablet and the magazine that mark is completed is beaten on pile station 24, and puts Put stacking；Above procedure completes once production, care feed tray is placed, blowing enters disk, beats the process of mark stacking；System is so circulated It is operated, without the need for artificial participation, and can avoids tradition that cycle operation must could be realized in the form of charging tray Mode, improve production efficiency and reduction production cost.

Used as better embodiment, the stroke driving device 221 of the present embodiment is a horizontal cylinder, the end of horizontal cylinder Connection sliding panel 222, is to ensure even running, and the sliding panel 222 of the present embodiment slides and is located on a pair horizontal guide rods 228； Elevating mechanism 223 is vertically arranged cylinder for one, is vertically arranged cylinder action supporting plate 224, is steady rise and fall, and the bottom corner of supporting plate 224 sets Vertical guide rod 2231 is put, vertical guide rod 2231 is located on sliding panel 222 by linear bearing 2234；In order to ensure stroke position Put, it is to avoid the excessive composition to equipment of action is damaged, and one is arranged on two vertical guide rods 2231 and connects cross bar 2235, connects cross bar 2235 Be respectively provided with upwards, the upper position sensor 2236 of downward sensed position, lower position sensor 2237.

In the present embodiment, in order to avoid producing impact of the electrostatic to product processing in production process, as shown in Figure 3 (to be concise in expression, do not mark in Fig. 2,4,5 and destatic ion generator 6), tablet blowing station 23, tablet beat mark station 25 and Tablet treats that the side top of pile station 24 is respectively provided with and destatics ion generator 6, and the control system that can pass through equipment is removed to generation The time of origin of electrostatic ionic wind is controlled, and occurs when product is passed through, it is to avoid energy waste.

Embodiment described above, simply preferred embodiments of the invention, not limiting the scope of the present invention, therefore Fan Yiben Equivalence changes or modification that construction, feature and principle described in patent application the scope of the claims is done, all should be included in of the invention special In sharp application range.

Claims

1. small size synthetic resin piece production, place, stacking automated system, it is characterised in that the automated system include one be molded Machine (1), injection machine (1) top arranges a reclaimer robot (11), and the moving end setting one of the reclaimer robot (11) is defeated Feeding case structure (2), described conveying material box mechanism (2) one end arranges one and props up box feed mechanism (3), the conveying material box mechanism (2) other end arranges a feeding stacking mechanism (4)；The frame upper end of conveying material box mechanism (2) arranges magazine carriage (21), it is described conveying material box mechanism (2) arrange drive prop up box traveling prop up box conveyer device (22), magazine carriage (21) Tablet blowing station (23), tablet are sequentially set with the conveying direction treats pile station (24)；

The box feed mechanism (3) that props up props up box crane (31) including one, and described propping up sets above box crane (31) Put one and prop up box mechanical hand (32)；The box mechanical hand (32) that props up is including a travelling arm for sliding into tablet blowing station (23) (33), arrange on the travelling arm (33) and prop up box sucker (34).

2. according to claim 1 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The tablet Blowing station (23), tablet treat that tablet is also set up between pile station (24) beats mark station (25)；The tablet is beaten on mark station (25) Side is provided with beats mark equipment (5).

3. according to claim 1 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The feeding Stacking mechanism (4) props up magazine crane (41) including one, and the top for propping up magazine crane (41) arranges one and props up material Box mechanical hand (42)；The magazine mechanical hand (42) that props up is connected to the magazine travelling arm that tablet treats pile station (24) including one (43) magazine sucker (44), is set on the magazine travelling arm (43)；The bottom for propping up magazine crane (41) arranges one Pile material output material strip (45).

4. according to claim 2 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The conveying Material box mechanism (2) props up box conveyer device (22) including the stroke driving device (221) being arranged in frame, and the stroke drives The sliding panel (222) that dynamic device (221) mobile terminal effect one slides laterally, on the sliding panel (222) elevating mechanism is arranged (223), the elevating mechanism (223) connects up a supporting plate (224), arranges on the supporting plate (224) on feed direction One magazine places position (225), the second magazine and places position (226), and the second magazine to be placed and be provided with magazine clamp system on position (226) (227)。

5. according to claim 4 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The stroke Driving means (221) are a horizontal cylinder, and end connection sliding panel (222) of the horizontal cylinder, the sliding panel (222) is sliding It is dynamic to be located on a pair horizontal guide rods (228).

6. according to claim 4 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The lifting Mechanism (223) is vertically arranged cylinder for one, is vertically arranged cylinder action supporting plate (224), and supporting plate (224) the bottom corner arranges vertical guide rod (2231), vertical guide rod (2231) is located on sliding panel (222) by linear bearing (2234)；The vertical guide rod (2231) It is upper arrange one connect cross bar (2235), connection cross bar (2235) be respectively provided with upwards, the upper position sensor of downward sensed position (2236), lower position sensor (2237).

7. according to claim 4 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The magazine Clamp system (227) pushes away material folding block (2272) for a clamping cylinder (2271) is acted on one.

8. according to claim 2 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：The tablet Blowing station (23), tablet beat mark station (25) and tablet treats that the side top of pile station (24) is respectively provided with and destatics ion generator (6)。

9. according to claim 2 small size synthetic resin piece production, place, stacking automated system, it is characterised in that：It is described to beat mark Equipment (5) is laser mark machine.