CN104526361A - Rotary-type flexible manufacturing system and continuous production method thereof - Google Patents
Rotary-type flexible manufacturing system and continuous production method thereof Download PDFInfo
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- CN104526361A CN104526361A CN201410835144.9A CN201410835144A CN104526361A CN 104526361 A CN104526361 A CN 104526361A CN 201410835144 A CN201410835144 A CN 201410835144A CN 104526361 A CN104526361 A CN 104526361A
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- processed
- flexible manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/04—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/04—Features relating to relative arrangements of machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a flexible manufacturing system, in particular to a rotary-type flexible manufacturing system for continuous production and a continuous production method of the flexible manufacturing system. The rotary-type flexible manufacturing system and the continuous production method of the flexible manufacturing system are small in occupied area, low in cost, advanced in arrangement mode and capable of achieving continuous production. The rotary-type flexible manufacturing system comprises a circular base, a circular indexing rotary table, at least three clamps and at least two flexible manufacturing units. The axis of the base is in the vertical direction. N stations are evenly arranged in the circumferential direction of the outer edge of the upper surface of the base, wherein n is larger than three, and the (n-1) flexible manufacturing units are installed on the n stations. The indexing rotary table is fixedly and coaxially arranged on the base, and the n clamps are evenly arranged on the indexing rotary table in the circumferential direction of the outer edge. The machining positions of the flexible manufacturing units are matched with the positions of the clamps.
Description
Technical field
The present invention relates to a kind of flexible manufacturing system, particularly relate to a kind of for quantity-produced flexible manufacturing system and continuous producing method thereof.
Background technology
Flexible manufacturing system is made up of unified management information system, material handling system and set of number controlled working equipment, can adapt to the automated machine manufacturing system (Flexible Manufacturing System) of processing object conversion, english abbreviation is FMS.
Flexible manufacturing system is made up of multiple FMC, which solves the problems of part in enormous quantities processing.Mainly be divided into truss-like flexible manufacturing system and robot type flexible manufacturing system at present.All there is following problem in these two kinds of flexible manufacturing systems:
1, whole production line occupation of land is excessive, cost is high: above-mentioned two kinds of flexible manufacturing systems are transversely arranged, and floor space is excessive.
2, on each processing stations, arrangement mode is unreasonable: each processing stations needs parallel with transversely arranged production line and aims in assigned position, and alignment precision requires high.
3, at FMC in loading and unloading process, need shut down, cannot continuous seepage be carried out.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of floor space is little, cost is low, arrangement mode is advanced, can a kind of swinging flexible manufacturing system of quantity-produced and continuous producing method thereof.
A kind of swinging flexible manufacturing system of the present invention, cup dolly, circular index table, at least three fixtures, at least two FMCs; The axis of described base is vertical direction, and the circumference of the outer rim of base upper surface is evenly provided with n station, and n is greater than three, n station is installed n-1 FMC, base is coaxially fixed with index table.Along outer circumference to being evenly provided with n fixture on described index table.The Working position of described FMC matches with chucking position.
A kind of swinging flexible manufacturing system of the present invention, the station wherein said base not being installed FMC offers the breach run through up and down.Described breach is used for feeding, discharge.
A kind of swinging flexible manufacturing system of the present invention, wherein said n is preferably 5.
A kind of swinging flexible manufacturing system of the present invention, wherein a kind of swinging flexible manufacturing system quantity-produced method, comprises the steps:
A, by the wheel rim place circumference breach of 288 ° of the first part to be processed along base, put into the 5th fixture;
B, dial rotation 72 °, the first part to be processed is processed by the first horizontal type flexible manufacturing cell, and the second part to be processed, along the breach of the wheel rim place circumference 288 ° of base, puts into the 4th fixture;
C, dial rotation 72 °, the first part to be processed is processed by the first vertical flexible manufacturing cell, and the second part to be processed is processed by the first horizontal type flexible manufacturing cell, and the 3rd part to be processed, along the breach of the wheel rim place circumference 288 ° of base, puts into the 3rd fixture;
D, dial rotation 72 °, first part to be processed is processed by the second horizontal type flexible manufacturing cell, second part to be processed is processed by the first vertical flexible manufacturing cell, 3rd part to be processed is processed by the first horizontal type flexible manufacturing cell, 4th part to be processed, along the breach of the wheel rim place circumference 288 ° of base, puts into the second fixture;
E, dial rotation 72 °, first part to be processed is processed by the second vertical flexible manufacturing cell, second part to be processed is processed by the second horizontal type flexible manufacturing cell, 3rd part to be processed is processed by the first vertical flexible manufacturing cell, 4th part to be processed is processed by the first horizontal type flexible manufacturing cell, 5th part to be processed, along the breach of the wheel rim place circumference 288 ° of base, puts into the first fixture;
F, dial rotation 72 °, unloads the breach of the first part to be processed along the wheel rim place circumference 288 ° of base;
G, repetition steps A ~ F.
A kind of swinging flexible manufacturing system of the present invention difference from prior art is that a kind of swinging flexible manufacturing system of the present invention is processed into is produced as annular machining production line by changing linear, thus decrease floor space, save cost, and the fixture of coaxial setting and FMC, improve the precision of alignment.There is the station not installing FMC can realize loading and unloading at this, realize continuous seepage.
Being provided with opening in a kind of swinging flexible manufacturing system of the present invention can more convenient loading and unloading.
Below in conjunction with accompanying drawing, a kind of swinging flexible manufacturing system of the present invention and continuous producing method thereof are described further.
Accompanying drawing explanation
Fig. 1 is a kind of axonometric drawing of swinging flexible manufacturing system;
Fig. 2 is the fixture schematic diagram of a kind of swinging flexible manufacturing system shown in Fig. 1.
Detailed description of the invention
As depicted in figs. 1 and 2, see Fig. 1, a kind of swinging flexible manufacturing system of the present invention comprises cup dolly 1, circular index table 2, fixture, the first horizontal type flexible manufacturing cell of vertical flexible manufacturing cell of horizontal type flexible manufacturing cell 61, first 71, second 62 and the second vertical flexible manufacturing cell 72.
The axis of described base 1 is vertical direction, the circumference 0 ° of the outer rim of base 1 upper surface, 72 °, 144 °, 216 ° be fixed with the first vertical flexible manufacturing cell 72 of horizontal type flexible manufacturing cell of vertical flexible manufacturing cell of horizontal type flexible manufacturing cell 61, first 71, second 62, second respectively.First vertical flexible manufacturing cell 72 of horizontal type flexible manufacturing cell of vertical flexible manufacturing cell of horizontal type flexible manufacturing cell 61, first 71, second 62, second is provided with automatic tool magazine 5.First vertical flexible manufacturing cell 72 of horizontal type flexible manufacturing cell of vertical flexible manufacturing cell of horizontal type flexible manufacturing cell 61, first 71, second 62, second is provided with can the sliding seat of gorgeous base 1 tangential direction movement.The position of the wheel rim place circumference 288 ° of described base 1 is provided with the breach of up/down perforation, and described breach is used for feeding, discharge.Base 1 upper surface is coaxially fixed with index table 2.
As shown in Figure 2, index table 2 comprises chassis and rotating disk, connected by batch (-type) motor between described rotating disk and chassis, rotating disk can rotate by batch (-type) on chassis, the circumference 0 ° of the outer rim of disk upper surface, 72 °, 144 °, 216 °, 288 ° be fixed with the first fixture 31, second fixture 32, the 3rd fixture 33, the 4th fixture 34, the 5th fixture 35 respectively, described fixture is used for clamping part 4 to be processed.
As shown in Figure 1, the Working position of the first vertical flexible manufacturing cell 72 of horizontal type flexible manufacturing cell of vertical flexible manufacturing cell of horizontal type flexible manufacturing cell 61, first 71, second 62, second all matches with the position of the first fixture 31, second fixture 32, the 3rd fixture 33, the 4th fixture 34, the 5th fixture 35.
A kind of swinging flexible manufacturing system quantity-produced method, comprises the steps:
A, by the wheel rim place circumference breach of 288 ° of the first part to be processed along base 1, put into the 5th fixture 35;
B, dial rotation 72 °, the first part to be processed is processed by the first horizontal type flexible manufacturing cell 61, and the second part to be processed, along the breach of the wheel rim place circumference 288 ° of base 1, puts into the 4th fixture 34;
C, dial rotation 72 °, first part to be processed is processed by the first vertical flexible manufacturing cell 71, second part to be processed is processed by the first horizontal type flexible manufacturing cell 61, and the 3rd part to be processed, along the breach of the wheel rim place circumference 288 ° of base 1, puts into the 3rd fixture 33;
D, dial rotation 72 °, first part to be processed is processed by the second horizontal type flexible manufacturing cell 62, second part to be processed is processed by the first vertical flexible manufacturing cell 71,3rd part to be processed is processed by the first horizontal type flexible manufacturing cell, 4th part to be processed, along the breach of the wheel rim place circumference 288 ° of base 1, puts into the second fixture 32;
E, dial rotation 72 °, first part to be processed is processed by the second vertical flexible manufacturing cell 72, second part to be processed is processed by the second horizontal type flexible manufacturing cell 62,3rd part to be processed is processed by the first vertical flexible manufacturing cell, 4th part to be processed is processed by the first horizontal type flexible manufacturing cell 61,5th part to be processed, along the breach of the wheel rim place circumference 288 ° of base 1, puts into the first fixture 31;
F, dial rotation 72 °, unloads the breach of the first part to be processed along the wheel rim place circumference 288 ° of base 1;
G, repetition steps A ~ F.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.
Claims (4)
1. a swinging flexible manufacturing system, is characterized in that: cup dolly (1), circular index table (2), at least three fixtures, at least two FMCs;
The axis of described base (1) is vertical direction, the circumference of the outer rim of base (1) upper surface is evenly provided with n station, n is greater than three, n station is installed n-1 FMC, base is coaxially fixed with index table (2), along outer circumference to being evenly provided with n fixture on described index table (2), the Working position of described FMC matches with chucking position.
2. a kind of swinging flexible manufacturing system according to claim 1, is characterized in that: the station described base (1) not being installed FMC offers the breach run through up and down, and described breach is used for feeding, discharge.
3. a kind of swinging flexible manufacturing system according to claim 2, is characterized in that: described n is preferably 5.
4. a kind of swinging flexible manufacturing system quantity-produced method according to claim 3, is characterized in that comprising the steps:
A, by the wheel rim place circumference breach of 288 ° of the first part to be processed along base (1), put into the 5th fixture (35);
B, dial rotation 72 °, the first part to be processed is processed by the first horizontal type flexible manufacturing cell (61), and the second part to be processed, along the breach of the wheel rim place circumference 288 ° of base (1), puts into the 4th fixture (34);
C, dial rotation 72 °, first part to be processed is processed by the first vertical flexible manufacturing cell (71), second part to be processed is processed by the first horizontal type flexible manufacturing cell (61), 3rd part to be processed, along the breach of the wheel rim place circumference 288 ° of base (1), puts into the 3rd fixture (33);
D, dial rotation 72 °, first part to be processed is processed by the second horizontal type flexible manufacturing cell (62), second part to be processed is processed by the first vertical flexible manufacturing cell (71), 3rd part to be processed is processed by the first horizontal type flexible manufacturing cell, 4th part to be processed, along the breach of the wheel rim place circumference 288 ° of base (1), puts into the second fixture (32);
E, dial rotation 72 °, first part to be processed is processed by the second vertical flexible manufacturing cell (72), second part to be processed is processed by the second horizontal type flexible manufacturing cell (62), 3rd part to be processed is processed by the first vertical flexible manufacturing cell, 4th part to be processed is processed by the first horizontal type flexible manufacturing cell (61), 5th part to be processed, along the breach of the wheel rim place circumference 288 ° of base (1), puts into the first fixture (31);
F, dial rotation 72 °, unloads the breach of the first part to be processed along the wheel rim place circumference 288 ° of base (1);
G, repetition steps A ~ F.
Priority Applications (1)
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CN201410835144.9A CN104526361A (en) | 2014-12-29 | 2014-12-29 | Rotary-type flexible manufacturing system and continuous production method thereof |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105415347A (en) * | 2015-11-18 | 2016-03-23 | 欧阳庆丰 | Rotary type man and mechanical hand collaborative operation process |
CN108032029A (en) * | 2018-01-31 | 2018-05-15 | 江西固久金属制品有限公司 | A kind of rotary soldering tool |
CN110977493A (en) * | 2019-12-18 | 2020-04-10 | 浙江凯迪仕实业有限公司 | Manufacturing process of multi-robot cooperation lock panel |
CN111872705A (en) * | 2020-08-11 | 2020-11-03 | 安徽巨一科技股份有限公司 | Multi-vehicle type multi-process integrated workstation |
CN114311129A (en) * | 2021-12-31 | 2022-04-12 | 长江智能科技(广东)股份有限公司 | Annular production line for automobile bumpers |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105415347A (en) * | 2015-11-18 | 2016-03-23 | 欧阳庆丰 | Rotary type man and mechanical hand collaborative operation process |
CN108032029A (en) * | 2018-01-31 | 2018-05-15 | 江西固久金属制品有限公司 | A kind of rotary soldering tool |
CN108032029B (en) * | 2018-01-31 | 2023-10-31 | 江西固久金属制品有限公司 | Spin welding frock |
CN110977493A (en) * | 2019-12-18 | 2020-04-10 | 浙江凯迪仕实业有限公司 | Manufacturing process of multi-robot cooperation lock panel |
CN111872705A (en) * | 2020-08-11 | 2020-11-03 | 安徽巨一科技股份有限公司 | Multi-vehicle type multi-process integrated workstation |
CN111872705B (en) * | 2020-08-11 | 2021-11-19 | 安徽巨一科技股份有限公司 | Multi-vehicle type multi-process integrated workstation |
CN114311129A (en) * | 2021-12-31 | 2022-04-12 | 长江智能科技(广东)股份有限公司 | Annular production line for automobile bumpers |
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Application publication date: 20150422 |