CN104521084A - Rubber-plug insertion device and rubber-plug insertion method - Google Patents

Rubber-plug insertion device and rubber-plug insertion method Download PDF

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Publication number
CN104521084A
CN104521084A CN201380036201.0A CN201380036201A CN104521084A CN 104521084 A CN104521084 A CN 104521084A CN 201380036201 A CN201380036201 A CN 201380036201A CN 104521084 A CN104521084 A CN 104521084A
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CN
China
Prior art keywords
rubber cap
retainer
electric wire
rubber
wire
Prior art date
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Granted
Application number
CN201380036201.0A
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Chinese (zh)
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CN104521084B (en
Inventor
竹内正佳
野本喜昭
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Yazaki Corp
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Yazaki Corp
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Publication of CN104521084A publication Critical patent/CN104521084A/en
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Publication of CN104521084B publication Critical patent/CN104521084B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/02Cable terminations
    • H02G15/04Cable-end sealings
    • H02G15/043Cable-end sealings with end caps, e.g. sleeve closed at one end
    • H02G15/046Cable-end sealings with end caps, e.g. sleeve closed at one end with bores or protruding portions allowing passage of cable conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205Sealing means between cable and housing, e.g. grommet

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  • Processing Of Terminals (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The present invention addresses the problem of preventing the misalignment between the axes of a rubber plug within a rubber-plug holder and an end of an electrical wire, thereby enabling the rubber plug to be reliably inserted in the end of the electrical wire. In order to solve the problem, a rubber-plug insertion device (1) is adopted, the rubber-plug insertion device (1) being provided with: a rubber-plug holder (2) having a rubber-plug holding hole (20) and a pin insertion hole (21), which are connected to each other, the pin insertion hole (21) having a smaller diameter than the rubber-plug insertion hole (20); a rubber-plug holding pin (4) inserted in a slidable manner from the pin insertion hole (21) to the rubber-plug holding hole (20); a hook section (16) engaging with a recess (18) in the rubber-plug holder (2); and a pair of electrical-wire guides (13) capable of being opened and closed, the pair of electrical-wire guides (13) having electrical-wire guide bodies (13') which, when the hook section and the recess are engaged with each other, are in contact with an end surface (2a) of the rubber-plug holding hole (20), the end surface (2a) being located on the opening side of the rubber plug holding hole (20), and which support an end (8a) of an affixed-side electrical wire (8) so that the end (8a) can slide in the axial direction, the pair of electrical-wire guides (13) moving together with the rubber-plug holder (2) toward the end of the electrical wire.

Description

Rubber cap insertion apparatus and rubber cap insertion method
Technical field
The present invention relates to a kind of end for water proof rubber cap being inserted into electric wire to make rubber cap insertion apparatus and the rubber cap insertion method of the terminal accommodating chamber waterproof of connector.
Background technology
In the prior art, in order to make the terminal accommodating chamber waterproof of connector, outer peripheral face rubber cap being inserted into the electric wire that (being coated on) is connected with terminal is known.
As rubber cap insertion apparatus of the prior art, such as, patent documentation 1 (not shown) describes a kind of device, and wherein, the axle (rubber cap retaining pin) for rubber cap insertion is placed in every side of whirligig; At the first station place of whirligig, rubber cap inserts in axle; At the second station place of whirligig, rubber cap is positioned in axle; At the 4th station place (not working at the 3rd station place) of whirligig, alienable tubular protuberance is inserted in the electric wire insertion holes of rubber cap, broadens to make the diameter of rubber cap; The end of electric wire is inserted in tubular protuberance; In alienable rubber cap receiver (rubber cap retainer), rubber cap departs from from axle, to insert in electric wire; And tubular protuberance and rubber cap receiver are opened to make electric wire depart from.
In addition, patent documentation 2 (not shown) describes a kind of rubber cap insertion apparatus, and wherein, rubber cap keeps bar to be placed on every side of rotary unit; At the first station place of rotary unit, the rubber cap in the guide groove portion of rubber cap guide portion is pushed bar and promotes, and keeps in bar to be inserted into rubber cap; And at the second station place of rotary unit, rubber cap keeps bar (rubber cap retaining pin) to move to the end of electric wire slidably by alienable rubber cap retainer from rubber cap.
Reference listing
Patent documentation
Patent documentation 1:JP 7-7833 A (Fig. 4)
Patent documentation 2:JP 2000-184547 A (Fig. 1)
Summary of the invention
Technical problem
But, in the rubber cap insertion apparatus of above-mentioned patent documentation 1, because the diameter of rubber cap is broadened by tubular protuberance, so the elasticity that there is rubber cap reduces and thus the worry of the tack reduction of rubber cap on the outer peripheral face of electric wire.In addition, in the rubber cap insertion apparatus of patent documentation 2, there is such worry: when remaining on the end under the state in rubber cap retainer, rubber cap being inserted into electric wire at rubber cap, rubber cap in rubber cap retainer is axial or be radially shifted, and/or the dislocation of the end of generation and electric wire, and thus the property inserted of the rubber cap of the end of electric wire can be made to decline.
In addition, in the rubber cap insertion apparatus of patent documentation 1 and 2, there is such worry: need by such as opening and closing due to rubber cap retainer and be elevated such operation and move relative to pivotable rubber cap retaining pin, maximize so structure becomes and need to take large space.In addition, only can insert the rubber cap of a type, and thus the selectivity of the rubber cap of many types (dissimilar) inserts change difficulty.When attempting processing dissimilar rubber cap, there is rubber cap insertion apparatus and becoming maximization and the worry that can take the large space in factory.
In view of the foregoing, the first object of the present invention is to provide a kind of rubber cap insertion apparatus and a kind of rubber cap insertion method, by preventing the dislocation of the end of rubber cap in rubber cap retainer and electric wire, this rubber cap insertion apparatus and rubber cap insertion method make it possible to the end reliably rubber cap being inserted into electric wire.In addition, the second object of the present invention is to provide a kind of rubber cap insertion apparatus, this rubber cap insertion apparatus can make the dependency structure of rubber cap retaining pin and rubber cap retainer miniaturized to save space, and the polytype rubber cap of mode process can saved with miniaturized and space.
The scheme of dealing with problems
To achieve these goals, rubber cap insertion apparatus according to a first aspect of the invention comprises: rubber cap retainer, this rubber cap retainer has rubber cap and keeps slit and have keeping the pin of the diameter that the diameter of slit is little to insert slit than described rubber cap, and described rubber cap retainer and described rubber cap keep slit to interconnect; Rubber cap retaining pin, this rubber cap retaining pin is inserted slit from described pin and is inserted into described rubber cap maintenance slit slidably; And a pair wire conduct to be opened/closed, this a pair wire conduct to be opened/closed all has: hook portion, this hook portion engages with the recess of described rubber cap retainer, with wire conduct body, when described hook portion engages with described recess, this wire conduct body abuts the end face in the open side of described rubber cap maintenance slit, and this wire conduct body supports the end of fixing electric wire in an axially slidable manner, described a pair wire conduct moves towards the end of described electric wire together with described rubber cap retainer.
According to above-mentioned structure, when rubber cap rubber cap being inserted into rubber cap retainer keeps in slit, meanwhile, rubber cap retaining pin is inserted (pressing embedding) in the hole of rubber cap; A pair wire conduct body closes, thus supports the end of fixing electric wire in an axially slidable manner; Prevent electric wire end deflection (dislocation) state under, the rear end face of wire conduct body abuts the front end face of rubber cap retainer, namely, rubber cap keeps the end face in the open side of slit, and the gap eliminated between the front end face of rubber cap retainer and the rear end face of wire conduct body, give prominence to (when there is end outstanding of rubber cap from this gap to prevent the end of rubber cap, rubber cap is axially displaced, this causes the end that the hole of rubber cap cannot be directed to smoothly electric wire, and may occur to insert unsuccessfully).Rubber cap keep slit and the electric wire between a pair wire conduct body inserts space be communicated with and the rubber cap of rubber cap retainer keep the rubber cap in slit (having the situation of large diameter rubber cap) closed by the rear end face of wire conduct body state under, rubber cap reliably inserts the end of electric wire.That is, when a pair wire conduct body closes with supporting electric wire, meanwhile, the hook portion of wire conduct enters and engages with the recess of rubber cap retainer; In this condition, wire conduct moves forward, and rubber cap retaining pin is stayed in rubber cap retainer, and only rubber cap retainer moves forward towards the end of electric wire (end) together with wire conduct simultaneously; And a pair wire conduct body slides along the end of electric wire, the rubber cap simultaneously in rubber cap retainer reliably inserts the end of electric wire.
According to the rubber cap insertion apparatus that the rubber cap insertion apparatus of second aspect is according to first aspect, wherein, a pair rubber cap retainer before and after settling, and this pair rubber cap retainer by elastomeric element at direction upper offset close to each other, and the pin portion of the side, front and back of described rubber cap retaining pin is inserted in described a pair rubber cap retainer, to form retainer assembly; Described retainer assembly can reversally be settled front and back; Rubber cap is supplied to the described rubber cap retainer of rear side; And described rubber cap is inserted into the end of described electric wire from the described rubber cap retainer of front side.
According to above-mentioned structure, rubber cap is supplied to the rubber cap retainer (rubber cap being pushed into rubber cap to keep in slit) of rear side by rubber cap feedway, and (pressing embedding) is inserted in the pin portion in rubber cap maintenance slit in the hole of rubber cap.Retainer assembly can reverse 180 ° in front and back by Reversal Drive, and the rubber cap retainer on rear side of making moves to front side (becoming the rubber cap retainer of front side) and the rubber cap retainer of front side moves to rear side (becoming the rubber cap retainer of rear side).Rubber cap inserts the end of fixing electric wire from the rubber cap retainer of front side.That is, front side rubber cap retainer antagonism elastomeric element biased and end towards electric wire together with wire conduct moves forward, and rubber cap inserts the end of electric wire.By opening a pair wire conduct, the hook portion of wire conduct departs from from the recess of rubber cap retainer, and the rubber cap retainer of front side is retreated by the bias force of elastomeric element to turn back to initial position.
According to the rubber cap insertion apparatus that the rubber cap insertion apparatus of the third aspect is according to second aspect, wherein, multistage described retainer assembly is arranged according to the type of described rubber cap, and multistage retainer assembly is elevated by lift actuator, and required retainer combination surface is settled to the end of described fixing electric wire.
According to above-mentioned structure, the rubber cap retainer of the side, front and back in multistage retainer assembly has: rubber cap keeps slit, and each rubber cap keeps slit to have different internal diameters; And there is the pin portion of various outer diameter separately, the rubber cap that this pin portion is inserted into multistage rubber cap retainer keeps (the rubber cap maintenance internal diameter of slit of side, front and back is identical with the external diameter in the pin portion of side, front and back) in slit.Then, consistent with the rubber cap that will use among polytype rubber cap retainer assembly moves vertically to the position of the end towards fixing electric wire.Whole multistage retainer assembly is elevated by lift actuator.In addition, the front side reversion of the retainer assembly in second aspect makes whole multistage retainer assembly be reversed by Reversal Drive.
Rubber cap insertion method according to fourth aspect comprises: rubber cap retaining pin is inserted slit from the pin of rubber cap retainer and is inserted into rubber cap maintenance slit, rubber cap being inserted into described rubber cap keeps in slit, and meanwhile, described rubber cap retaining pin is inserted in the hole of described rubber cap; And closed a pair wire conduct to be opened/closed, axially to support the end of fixing electric wire slidably, and simultaneously, under the hook portion of described wire conduct engages with the recess of described rubber cap retainer and described a pair wire conduct abuts the state that described rubber cap keeps the end face in the open side of slit, described rubber cap retainer is moved together with described wire conduct, described rubber cap to be inserted the end of described electric wire towards the end of described electric wire.
According to above-mentioned structure, when rubber cap rubber cap being inserted into rubber cap retainer keeps in slit, simultaneously, rubber cap retaining pin is inserted (pressing embedding) in the hole of rubber cap, and a pair wire conduct (wire conduct body) is closed with the end axially supporting fixing electric wire slidably; Prevent electric wire end deflection (dislocation) state under, the rear end face of wire conduct (wire conduct body) abuts the front end face of rubber cap retainer, that is, rubber cap keeps the end face of the open side of slit; And the gap eliminated between the front end face of rubber cap retainer and the rear end face of wire conduct (wire conduct body), give prominence to (when there is end outstanding of rubber cap from this gap to prevent rubber cap, rubber cap radial displacement, this causes the end that the hole of rubber cap can not be directed to smoothly electric wire, and may produce insert unsuccessfully).Rubber cap keep slit and the electric wire between a pair wire conduct (wire conduct body) insert space be communicated with and the rubber cap of rubber cap retainer keep the rubber cap in slit (having the situation of large diameter rubber cap) closed by the rear end face of wire conduct (wire conduct body) state under, rubber cap reliably inserts the end of electric wire.That is, when a pair wire conduct (wire conduct body) closes with supporting electric wire, meanwhile, the hook portion of wire conduct enters and engages with the recess of rubber cap retainer; In this condition, wire conduct moves forward, and rubber cap retaining pin is stayed in rubber cap retainer, and only rubber cap retainer moves forward towards the end of electric wire (end) together with wire conduct simultaneously; And a pair wire conduct (wire conduct body) is slided along the end of electric wire, and meanwhile, the rubber cap in rubber cap retainer reliably inserts the end of electric wire.
The beneficial effect of the invention
According to the present invention described in a first aspect, wire conduct and rubber cap retainer move forward simultaneously, thus can by the rubber cap dislocation-free ground in rubber cap retainer smoothly and reliably insert the end of the fixing electric wire supported slidably by wire conduct.
According to the present invention described in second aspect, the front and back rubber cap retainer of side reverses together with the pin portion of the side, front and back of rubber cap retaining pin, and a pair wire conduct is opened, the hook portion of wire conduct is departed from from the recess of rubber cap retainer, and the rubber cap retainer of front side turns back to initial position by the bias force of elastomeric element, thus the dependency structure of rubber cap retaining pin and rubber cap retainer can be made miniaturized to save space.
According to the present invention described in a third aspect, when selecting required retainer assembly when the type according to rubber cap and make selected retainer combination surface to the end of fixing electric wire, be arranged in multistage in retainer assembly by lift actuator vertically movement, thus rubber cap insertion apparatus can be made miniaturized to save space.
According to the present invention described in fourth aspect, wire conduct and rubber cap retainer move forward simultaneously, thus can by the rubber cap dislocation-free ground in rubber cap retainer smoothly and reliably insert the end of the fixing electric wire supported slidably by wire conduct.
Accompanying drawing explanation
Fig. 1 is the decomposition diagram of the embodiment illustrated according to rubber cap insertion apparatus of the present invention.
Fig. 2 is the perspective view that rubber cap insertion apparatus is shown equally.
Fig. 3 is the sectional view along the arrow A-A in Fig. 2.
Fig. 4 is the perspective view of the state of the end that rubber cap retainer is shown.
Fig. 5 is the perspective view of the instantiation that rubber cap insertion apparatus is shown.
Fig. 6 is the sectional view along the arrow B-B in Fig. 5.
Fig. 7 is the longitdinal cross-section diagram of the instantiation that rubber cap insertion apparatus is shown.
Fig. 8 is the enlarged drawing of the C part in Fig. 7.
List of reference signs
1 rubber cap insertion apparatus
2,3 rubber cap retainers
The end face of 2a open side
4 rubber cap retaining pins
5,6 pin portions
7 retainer assemblys
8 electric wires
8a end
10 tension screw springs (spring members)
13 wire conduct
13 ' wire conduct body
16 hook portions
18 ditch portions (recess)
20 rubber caps keep slit
21 pins insert slit
Embodiment
Fig. 1 to 4 illustrates the embodiment according to rubber cap insertion apparatus of the present invention and rubber cap insertion method.
As depicted in figs. 1 and 2, rubber cap insertion apparatus 1 uses retainer assembly 7, and retainer assembly 7 comprises: rubber cap retainer 2,3 before and after a pair of metal; With rear pin portion 5,6 (see Fig. 6) before the metal-rubber cap retaining pin 4 in each rubber cap retainer be placed in front and back rubber cap retainer 2,3; And vertical (longitudinal direction) arranges (arrangement) multistage retainer assembly 7, thus can select the one in polytype rubber cap 9 (Fig. 3), and is inserted into the end 8a of an electric wire 8 (Fig. 2).
As shown in Figure 1, rubber cap retainer 2,3 is positioned to a pair of front and back symmetry, and before and after a pair, rubber cap retainer 2,3 is interlinked by tension screw spring (spring members) 10.Before and after a pair, rubber cap retainer 2,3 can flatly reverse pivotable about central vertical axis 11 (see Fig. 5), and the rubber cap 9 (see Fig. 6) being supplied to rear rubber cap retainer 3 is inverted to front side, to insert at the 8a place, end of electric wire 8 (Fig. 2).Each rubber cap retainer in rubber cap retainer 2,3 is indivisible.
As shown in Figure 2, electric wire 8 keeps in the longitudinal direction by front vertical wire fixture 12 is flatly fixing; As shown in Figures 2 and 3, end (end) 8a of electric wire 8 is supported by the wire conduct body 13 ' of about a pair wire conduct 13, and as shown in Figure 3, the end 8b of electric wire 8 relative to the rear end face 13a of wire conduct body 13 ' slightly to prelocalization.As shown in Figure 2, each wire conduct body 13 ' alternately has the flange 14 of the shape of falling V and the notch board 15 of V shape, thus axial supporting electric wire 8 slidably.When a pair wire conduct 13 closes, the horizontal wire insertion space 43 with square-section (Fig. 2, Fig. 3) is formed between each flange 14 and each notch board 15 of a pair wire guide body 13 '.Electric wire 8 inserts space 43 along electric wire and is axially supported slidably.
Each wire conduct 13 comprises: the wire guide body (Wire support portion) 13 ' of rectangular block shape, and this wire guide body 13 ' has flange 14 and notch board 15; With generally l-shaped hook portion 16, this generally l-shaped hook portion 16 is fixed on the rear side of wire guide body 13 '.As shown in Figure 3, hook portion 16 comprises posteriorly 16a and inwardly (transverse direction) teat 16b, and posteriorly 16a is fixed on wire guide body 13 ' by bolt 17, inwardly teat 16b enters the ditch portion (recess) 18 of rubber cap retainer 2 and engages with the ditch portion (recess) 18 of this rubber cap retainer 2 simultaneously.
As shown in Figure 2, each wire conduct 13 is fixed on each supporting walls 19 being positioned at top; Each supporting walls 19 is attached to the unshowned driven for opening and closing device for horizontal opening and closing; And each wire conduct 13 is attached to the advance and retreat driver on unshowned fore-and-aft direction together with driven for opening and closing device.In fig. 2, the tension screw spring 10 (Fig. 1) linking front and back rubber cap retainer 2,3 is eliminated in the example shown.Tension screw spring 10 is rubber cap retainer 2,3 before and after the direction upper offset that rubber cap retainer keeps axially close.
Electric wire clamp 12 in Fig. 2 comprises: bottom biock portion 12a; Pair of right and left electric wire holding piece 12b, this pair of right and left electric wire holding piece 12b is up arranged on block portion 12a; With unshowned spring members, this unshowned spring members is used at closing direction upper offset electric wire holding piece 12b; Electric wire 8 is clamped by the power of spring members, and electric wire holding piece 12b resists the bias force of spring members and expands outwardly, and makes electric wire 8 insert or depart from.The short transverse position (the short transverse position of electric wire 8) of Electric wire clamp 12 is fixed, and multistage retainer assembly 7 is moved up and down together by unshowned lift actuator, make the position retainer assembly 7 of needs being placed in the rear side towards Electric wire clamp 12.
As shown in Figure 3, the L shape hook portion 16 being positioned at a pair symmetry at the rear side place of a pair wire conduct 13 engages with the pair of right and left ditch portion (recess) 18 of the rubber cap retainer 2 needed, and wire conduct 13 and rubber cap retainer 2 link together, and can move forward to become.Now, the pin portion 5 of rubber cap retaining pin 4 stays in rubber cap retainer 2.Rubber cap retainer 2 axially engages slidably with rubber cap retaining pin 4 (rubber cap retaining pin 4 is slidably engaged in rubber cap retainer 2).Hook portion 16 is fixed on wire conduct 13 by bolt 17.
In the example of fig. 3, rubber cap retainer 2 has: front side rubber cap keeps slit 20, on front side of this, rubber cap keeps slit 20 to have circular cross-section, and through radial center in the longitudinal direction, insert slit 21 with backside pins to be communicated with, and rubber cap keeps slit 20 to have inserts the large diameter of slit 21 than pin, and the slit of pin insertion simultaneously 21 inserts slit 22 with the backside pins with larger diameter and continues.
Rubber cap 9 in Fig. 3 is middle-sized, and the large-diameter portion (using reference number 9 instead) had in first half and the minor diameter 9c in latter half, and have hole 9a, this hole 9a has constant internal diameter and through large-diameter portion 9 and minor diameter 9c.After in the hole 9a that electric wire 8 is inserted into rubber cap 9, unshowned terminal insulative compressing piece is utilized to crimp minor diameter 9c.
The rubber cap of the rubber cap retainer 2 in multistage retainer assembly 7 keeps the size (internal diameter and the degree of depth) of slit 20 and shape to change according to the type (external diameter, length and shape) of rubber cap 9.Such as, the rubber cap 9 with the diameter less than the minor diameter 9c in Fig. 3 is also used; The internal diameter of rubber cap maintenance slit 20 is set according to the external diameter of the rubber cap 9 that will use; And the shape of rubber cap retaining pin 4 is set according to the size and dimension of rubber cap 9.Sometimes, the external diameter of rubber cap 9 is less than the internal diameter in the electric wire insertion space 43 between wire conduct body 13 '.In this case, rubber cap keeps slit 20 also to insert space 43 with electric wire and be communicated with one heart.
Rubber cap retaining pin 4 in the example of fig. 3 has: the minor diameter pin portion (minor diameter) 5 of front side; With middle diameter portion 25, in this, diameter portion 25 is routed to the rear side in pin portion 5, and the minor diameter pin portion 5 of front side inserts (pressing embedding) in the hole 9a at the center of rubber cap 9, and the internal diameter of the hole 9a of rubber cap 9 is broadened a little.The external diameter in the minor diameter pin portion 5 of front side is defined as less than the external diameter of electric wire 8 (Fig. 2).The front end face 9b of rubber cap 9 is arranged in the vertical plane identical with the front end face 2a of rubber cap retainer 2; The rear end face 9d of rubber cap 9 abuts rear end face (step surface) 23a of rubber cap maintenance slit 20; And the end (front end) in the minor diameter pin portion 5 of rubber cap retaining pin 4 relative to the front end face 2a of rubber cap retainer 5 slightly to rear location.
As shown in the example of the rubber cap retaining pin 4 in the second level from the top in Fig. 1, the minor diameter pin portion 5 of the front side of rubber cap retaining pin 4 is routed to the middle diameter portion 25 of rear side, and middle diameter portion 25 is routed to the large-diameter portion 26 of more rear side.The shape of the rubber cap retaining pin 4 in multistage retainer assembly 7 changes according to the type of the rubber cap 9 that will use, and the external diameter selling portion 5 changes according to the internal diameter of the hole 9a of rubber cap 9.
As shown in the monomer diagram of the rubber cap retainer 2 at the top place of Fig. 1, rubber cap retainer 2 comprises: the head (retainer body) 2 ' of front side; The short body 28 of rear side, the short body 28 on rear side of this is routed to head 2 ' via neck 27; And left and right (up and down) a pair leg 30,30 ', this pair leg 30,30 ' is fixed on body 28 by bolt 29, to be routed to rear side.On outside the left and right that ditch portion (recess) 18 is positioned at neck 27.The leg 30 of upside is positioned at left side, and the leg 30 ' of downside is positioned at right side, and each leg is positioned on the diagonal of body 28.
Compared with the rubber cap retainer 2 of front side, the rubber cap retainer 3 of rear side has the leg 30 of upper right side and the leg 30 ' of lower left side; Thus each leg 30,30 ' of a pair, front and back rubber cap retainer 2,3 is positioned on every side up and down, and rubber cap retaining pin 4 is placed in four legs 30,30 '.Rubber cap retainer 2 and the rubber cap retainer 3 of rear side of front side have identical size and dimension, and front and back are settled with in pairs.
Longitudinal pars intermedia of rubber cap retaining pin 4 is contained in the horizontal slot 31a of housing block 31 of substantially rectangular tubular, and the front rear pin portion 5,6 (Fig. 6) of rubber cap retaining pin 4 is located forward and backward highlightedly from housing block 31.Housing block 31 has horizontal cutting oral groove portion 31b on each outer circumferential side (bight) up and down, to hold each pair of leg 30,30 ' of each rubber cap retainer in front and back rubber cap retainer 2,3.
The rear end face 28a of the body 28 of the rubber cap retainer 2 of front side abuts the front end face 31c of housing block 31, and the front end face of the body 28 of the rubber cap 3 of rear side abuts the rear end face of housing block 31.The rubber cap retainer 2,3 of rubber cap retaining pin 4, housing block 31, side, front and back and tension screw spring 10 form retainer assembly 7.The rubber cap retainer 2 of front side moves forward with can resisting the biased slidable of tension screw spring 10, leaves rubber cap retaining pin 4.Housing block 31 can also be formed together with the pars intermedia of rubber cap retaining pin 4 (in this case, being called the rubber cap retaining pin 4 comprising housing block 31).
Compared with the rubber cap retainer 2 of front side, the rubber cap retainer 3 of rear side has: the head (retainer body) 2 ' of rear side; Front body 28; With the leg 30,30 ' be positioned at relative to body on front side.Ditch portion 18 is formed in outside the left and right of the neck 27 of each rubber cap retainer in the rubber cap retainer 2,3 of side, front and back.Be arranged in bolt 32 on the rear side of the body 28 of each rubber cap retainer of the rubber cap retainer 2,3 of side, the front and back end for hook and fixing tension screw spring 10.Note, such as direction is all around only used to convenient description.
As shown in Figure 4, the rubber cap be arranged on the front end face 2a of rubber cap retainer 2 keeps the openend of slit 20 to be broadened by the oblique cutting part 33 of taper; The front end of rubber cap 9 keeps the openend of slit 20 to be projected in oblique cutting part 33 from rubber cap; And the front end face 9b of rubber cap 9 is positioned on the vertical plane identical with the front end face 2a of rubber cap retainer 2.Pair of right and left ditch portion 34 keeps the openend of slit 20 to be arranged in the front end face 2a of the two retainer 2 of rubber towards rubber cap, and can be found out the position of the front end of rubber cap 9 by the unshowned optical sensor such as irradiating ditch portion 34.Rubber cap 9 is smoothly inserted into rubber cap along the oblique cutting part 33 of the rubber cap retainer 3 (Fig. 1) of rear side and keeps in slit 20 and can not block.
The pin portion 5 of rubber cap retaining pin 4 inserts (pressing embedding) in the hole 9a of rubber cap 9, and the diameter of rubber cap 9 broadens; The outer peripheral face of rubber cap 9 extrudes and is attached to the inner peripheral surface of the rubber cap maintenance slit 20 of rubber cap retainer 2, and prevents rubber cap 9 radial displacement in rubber cap retainer 2; Further, as shown in Figure 3, the rear end face 9d of rubber cap 9 abuts rear end face (step surface) 23a of rubber cap maintenance slit 20, and prevents the axis (longitudinal direction of electric wire) of rubber cap 9 to be shifted.
In figure 3, rubber cap retaining pin 4 can not move on fore-and-aft direction (longitudinal direction of pin); Rubber cap retainer 2 moves forward together with unshowned advance and retreat driver with wire conduct 13; Wire conduct 13 is located (leaving electric wire 8 to move forward) slidably for fixing electric wire 8; As shown in Figure 2, electric wire 8 is fixed by the Electric wire clamp 12 before wire conduct 13 and the electric wire chuck 45 (Fig. 7) that describes after a while; And by the operation moved forward of rubber cap retainer 2 and wire conduct 13, rubber cap 9 in rubber cap retainer 2 (Fig. 3) departs from forward from the pin portion 5 of rubber cap retaining pin 4, insert (pressing embedding) end (end) 8a to electric wire 8, and the rubber cap that the end 8a of electric wire 8 enters rubber cap retainer 2 keeps slit 20 simultaneously.Particularly, stay the state in the latter half of the hole 9a of rubber cap 9 in the pin portion 5 of the front side of rubber cap retaining pin 4 under, the front opening of the hole 9a of rubber cap 9 inserts (pressing embedding) end 8b to electric wire 8.
Under the state that the diameter of hole 9a broadens a little, the pin portion 5 of rubber cap retaining pin 4 insert (pressing embedding) to be inserted into electric wire 8 end 8b rubber cap 9 hole 9a in, and thus rubber cap 9 is smooth-going and be reliably inserted in electric wire 8.Because pin portion 5 only makes the diameter somewhat of the hole 9a of rubber cap 9 broaden, so do not damage the elasticity of rubber cap 9.
In addition, the front end face 9b of rubber cap 9 abuts the rear end face 13a of wire conduct body 13 ', and the rear end face 9c of rubber cap 9 abuts the rear end face 23a of the rubber cap maintenance slit 20 of rubber cap retainer 2, to be kept when not having the displacement on fore-and-aft direction; Thus, prevent the axially displaced of the rubber cap 9 in rubber cap retainer 2, rubber cap 9 reliably inserts in electric wire 8, and accurately limits the position of rubber cap 9 on the end 8a of electric wire 8 (distance of the rear end 9c from the end 8b of electric wire 8 to rubber cap 9).
In addition, under the state that the hook portion 16 of wire conduct 13 engages with the ditch portion 18 of rubber cap retainer 2, the front end face 2a of rubber cap retainer 2 abuts the rear end face 13a of wire conduct body 13 '; The rear end face 13a of wire conduct body 13 ' closes the opening ora terminalis 2a ' (keeping the situation of slit corresponding to the rubber cap with large diameter rubber cap 9) of the rubber cap maintenance slit 20 of rubber cap retainer 2, and closes the rubber cap 9 in rubber cap maintenance slit 20; The rear end face 13a of wire conduct body 13 ' and the opening ora terminalis 2a ' of rubber cap retainer 2 ground very close to each other abuts mutually; The end of rubber cap 9 does not give prominence to the dislocation caused between the end 8a of rubber cap 9 and electric wire 8 from gap; And rubber cap keeps the electric wire between slit 20 and a pair wire conduct body 13 ' to insert space 43 to be interconnected coaxially, and the end 8a of electric wire 8 is supported slidably by wire conduct 13.Thus prevent the deflection of the end 8a of electric wire 8, and align with the axle center of end (end) 8a of electric wire 8 in the axle center of the hole 9a of rubber cap 9, makes rubber cap 9 smooth-going and reliably insert the end 8a of electric wire 8.Description above is also effective (when rubber cap insertion method, passive statement being rewritten as initiatively statement) as rubber cap insertion method.
Fig. 5 illustrates the instantiation of rubber cap insertion apparatus 1, wherein, multistage (being 9 grades in this example) retainer assembly 7 is arranged vertically, and each retainer assembly 7 rubber cap retainer 2,3 of comprising side, front and back and the rubber cap retaining pin 4 (Fig. 6) that is placed in inside rubber cap retainer; And Fig. 6 is the horizontal sectional view of the major part (arrow B section) in Fig. 5.In addition, Fig. 7 is the longitdinal cross-section diagram of rubber cap insertion apparatus 1, and Fig. 8 is the enlarged drawing of the C part in Fig. 7.
As shown in figure 5 and figure 7, the rubber cap retainer 2,3 of the side, front and back in multistage retainer assembly 7 is arranged on the vertical plate part 35 of pair of right and left longitudinal direction to be settled for the state of pivotable therebetween, and pair of right and left plate portion 35 is to be supported by vertical axis 11 via upper and lower block portion 36 relative to the pivotable mode of bearing 38 level on upper and lower base plate 37.Upper and lower block portion 36 is attached to the such Reversal Drive 46 (Fig. 7) of the such as actuator and motor that are positioned at top, and can together with multistage retainer assembly 7 before and after reverse 180.。
The horizontal setting of each tension screw spring 10 (Fig. 5, Fig. 6) is outside the left and right in each plate portion 35; The rubber cap retainer 2,3 of the side, front and back of level is linked by each tensile bolts spring 10, and at direction upper offset close to each other; And the bias force that the rubber cap retainer 2 of front side can resist tension screw spring 10 moves forward relative to the rubber cap retainer 3 of rear side.By the bias force of tension screw spring 10, the rear end face 2b of the rubber cap retainer 2 of front side abuts the front end face in plate portion 35, and the front end face 3b of the rubber cap retainer 3 of rear side abuts the rear end face in plate portion 35.
In addition, the ditch portion 18 of the rubber cap retainer 2 of front side is by hook portion 16 hook of the rear side of a pair wire conduct 13 (Fig. 5, Fig. 6) of front side (a pair wire conduct 13 open or closed procedure makes hook portion 16 engage with ditch portion 18); Wire conduct 13 is moved forward together with the rubber cap retainer 2 of front side by advance and retreat driver 47 (Fig. 7); And rubber cap 9 (Fig. 6) inserts the end 8a of electric wire 8.Advance and retreat driver 47 (Fig. 7) comprising: horizontal ball-screw 47a, and this horizontal ball-screw 47a is driven by motor 47d; With vertical substrate 47c, this vertical substrate 47c is fixed by the nut 47b engaged with ball-screw 47a, and such as, pair of right and left wire conduct 13 is attached to substrate 47c in mode to be opened/closed via opening and closing motor (driver) 48 (Fig. 7) and rack and pinion.
As shown in figure 5 and figure 7, the rubber cap supply front end face of block 39 of rear side seamlessly contacts with the rear end face of the rubber cap retainer 3 of rear side; As shown in Figure 6, rubber cap supply block 39 has the rubber cap supply slit 40 of level, and the rubber cap supply front opening 40a of slit 40 keeps slit 30 to be communicated with the rubber cap of the rubber cap retainer 3 of rear side.The rubber cap of the rubber cap retainer 3 of rear side keeps slit 20 to keep slit 20 to have identical size and dimension with the rubber cap of the rubber cap retainer 3 of the front side of Fig. 3, and front and back are symmetrical mutually.The supply passageway that such as unshowned flexible pipe is such is connected to the open rearward end 40b of rubber cap supply slit 40.
As multistage rubber cap retainer 2,3 rubber cap had in the shape of the rubber cap 9 being applicable to keep each dissimilar keeps slit 20, the internal diameter of the slit 40 of each that the multistage rubber cap corresponding with each rubber cap retainer in rubber cap retainer 2,3 supplies in block 39 changes according to the type of rubber cap 9.Such as, each rubber cap supply block 39 is attached to vertical plate part 41; The bar 42 of horizontal cylinder (advance and retreat driver) 49 (Fig. 7) is attached to plate portion 41; And when each retainer assembly 7 reverses simultaneously, each rubber cap supply block 39 retreats or pivotable, to prevent from interfering with each retainer assembly 7.
Required retainer assembly 7, and optionally to be settled towards the rear side of Electric wire clamp 12 along vertical guide rail 50 (Fig. 7) lifting by lift actuator that such as unshowned vertical ball-screw, nut and servomotor are such by the multistage rubber cap supply block 39 of multistage retainer assembly 7, Reversal Drive 46 (Fig. 7), rear side, plate portion 41 and advance and retreat driver 49 thereof.
Electric wire clamp 12 in this example is in wire end processing unit (perform in turn comprise measure electric wire 8, strip off electric wire 8, insert the device of the step of rubber cap 9, crimp type terminal etc.), and the clamping of this Electric wire clamp 12 and the end 8a of securing electric lines 8, with make this end according to sequence of steps level and transverse shifting.Between Electric wire clamp 12 and the rubber cap retainer 2 of required front side (between space in), wire conduct 13 to be declined from top by vertical cylinder (lift actuator) 51 (Fig. 7) and is placed, and the end 8a of the electric wire 8 clamped by Electric wire clamp 12 be loosely clipped in pair of right and left flange 14 and wire conduct 13 notch board 15 between axially to be located slidably and to be supported.Pair of right and left electric wire chuck 45 is declined by cylinder 51 (Fig. 7) together with wire conduct 13, and is positioned to adjacent with the front side of Electric wire clamp 12; Electric wire chuck 45 is via linking part 53 opening and closing by the lifting of the bar 51a of vertical chuck opening-closing cylinder 51 (Fig. 7); Further, by reducing bar 51a, electric wire chuck 45 clamps and securing electric lines 8 tightly.
As shown in Figure 6, under the state that electric wire 8 is clamped by Electric wire clamp 12 and electric wire chuck 45 (Fig. 7), the end 8a of electric wire 8 is placed between pair of right and left wire conduct 13, rubber cap 9 is contained in the front portion of the rubber cap retainer 2 of front side, the minor diameter pin portion (end) 5 of the front side of rubber cap retaining pin 4 inserts (pressing embedding) in the hole 9a of rubber cap 9, similar rubber cap 9 is contained in the rear portion of the rubber cap retainer 3 of rear side by rubber cap supply passageway 40, and the minor diameter pin portion (end) 6 of the rear side of rubber cap retaining pin 4 inserts (pressing embedding) in the hole 9a of the rubber cap 9 of rear side.
When by closed a pair wire conduct 13 of driven for opening and closing device 48 (Fig. 7) with loosely grip wire 8 time, the hook portion 16 of wire conduct 13 engages with the ditch portion 18 of the rubber cap retainer 2 of front side simultaneously, wire conduct 13 is moved forward by advance and retreat driver 47 (Fig. 7), and therefore, the rubber cap retainer 2 of front side resists the biased of tensile bolts spring 10 and moves forward simultaneously.Rubber cap retaining pin 4 is fixed in plate portion, left and right 35 at the mid portion of longitudinal direction by screw 44, and the rubber cap retainer 2 of front side moves forward together with rubber cap 9, leave the pin portion 20 of the front side of rubber cap retaining pin 4, and rubber cap 9 is inserted the end 8a of electric wire 8.As shown in Figure 8, until a series of actions of the insertion of rubber cap 9 is as follows: first, under the state that electric wire 8 is clamped by Electric wire clamp 12, rubber cap retainer 2 (retainer assembly 7) moves down as shown in arrow 61ly, makes required rubber cap 9 towards the end of electric wire; Then wire conduct 13 moves down as shown in arrow 62ly, and closed to keep electric wire 8, and simultaneously, electric wire chuck 45 closes as shown in arrow 63ly, with grip wire 8; And then, rubber cap retainer 2 moves forward as shown by arrow 64 together with wire conduct 13, rubber cap 9 is inserted in electric wire 8.
After rubber cap 9 is inserted in electric wire 8, a pair wire conduct 13 is opened by driven for opening and closing device 48 (Fig. 7), hook portion 16 (Fig. 6) outwards departs from from the ditch portion 16 of the rubber cap retainer 2 of front side, and the rubber cap retainer 2 of front side is pulled rearward dynamic, to return the initial position in Fig. 6 by the bias force (restoring force) of tensile bolts spring 10.Now, a pair wire conduct 13 is risen by lift actuator 51 (Fig. 7) to keep out of the way.
Then, each retainer assembly 7 is by reversion 180 ° before and after Reversal Drive; The rubber cap retainer 3 of rear side and rubber cap retainer 2 dislocation of front side, and become the rubber cap retainer 2 of front side; And rubber cap 9 is inserted by action same as described above in the electric wire 8 clamped by adjacent (laterally adjacent) Electric wire clamp 12.
Electric wire clamp 12 is uprightly placed in block plate (palette) 54 (Fig. 8), and by each end portion treatment step together with plate 54 along unshowned conveyer belt laterally (in one direction) mobile, and when the electric wire 8 clamped by adjacent wire fixture 12 has major diameter, the retainer assembly 7 holding the rubber cap 9 corresponding with electric wire 8 is elevated along vertical guide rail 50 (Fig. 7) by unshowned lift actuator (motor and ball screw), settle with the rear side towards Electric wire clamp 12, and rubber cap 9 inserts the end 8a of electric wire 8 with action same as described above.Even if when the diameter of electric wire 8 is identical, sometimes the rubber cap 9 with various outer diameter is also inserted, and under these circumstances, similarly, required retainer assembly 7 is elevated by unshowned lift actuator, settle with the rear side towards Electric wire clamp 12, and rubber cap 9 inserts the end 8a of electric wire 8 with action same as described above.As shown in Figure 8, the rubber cap of rubber cap retainer 2 keeps the shape of slit 20 and rubber cap retaining pin 4 to change according to the type of rubber cap 9.Description above is also effective (when rubber cap insertion method, passive statement being rewritten as initiatively statement) as rubber cap insertion method.
According to above-described embodiment, the multistage retainer assembly 7 corresponding with the type of rubber cap 9 is arranged vertically, and multistage retainer assembly 7 is elevated optionally required retainer assembly 7 is moved to the position towards Electric wire clamp 12 simultaneously, thus reduce the space shared by device section of the rubber cap 9 of every type, and provide the rubber cap insertion apparatus 1 of the miniaturization processing various rubber cap 9, reduce the equipment cost of the rubber cap 9 of every type simultaneously, and provide the rubber cap insertion apparatus 1 of the low cost processing multiple rubber cap 9.
In addition, the rubber cap retainer 2 of front side and the rubber cap retainer 3 of rear side reverse and reuse, thus the quantity of station has been reduced to 2 from of the prior art 4, and reduce the space (space saving) that device 1 takies, simplify the structure of device 1 simultaneously and reduce cost.
In addition, rubber cap retainer 2,3 can not be split, and keep the axially open of slit 20 to promote rubber cap 9 from the rubber cap of rubber cap retainer 2,3, thus do not exist owing to rubber cap to be clipped in the worry damaging rubber cap 9 between rubber cap retainer 2,3.
In addition, as mentioned above (Fig. 3), the rear end face 9c of rubber cap 9 abuts the rear end difference 23a of the slit 20 of the rubber cap retainer 2 of front side, and the front end face 9b of rubber cap 9 abuts the rear end face 13a of wire conduct body 13 ', or the front end face 2a of rubber cap retainer 2 seamlessly abuts the rear end face 13a of wire conduct body 13 ', make to remain on fore-and-aft direction (axis) in a non-movable manner at rubber cap 9, and under keep the rubber cap of rubber cap 9 to keep slit 20 and the electric wire between a pair wire conduct body 13 ' to insert state that space 43 is communicated with coaxially, rubber cap 9 inserts the end 8a of electric wire 8, thus prevent axis and the radial displacement of rubber cap 9, prevent the dislocation of the hole 9a of rubber cap 9 and the end 8a of electric wire 8, and rubber cap 9 reliably inserts the end 8a of electric wire 8.This is due to such structure: the rubber cap retainer 2 of front side and wire conduct 13 are moved forward together with fixing electric wire 8 by the joint in hook portion 16 and ditch portion 18.
Attention: in the above-described embodiments, the multistage retainer assembly 7 all comprising rubber cap retainer 2,3 and rubber cap retaining pin 4 separately corresponds to polytype rubber cap 9 and arranges; But, such as, (only use the step of the rubber cap 9 of a type) when only there is the rubber cap 9 of a type, arrange can before and after reversion but the single retainer assembly that can not be elevated also is effective.
Industrial applicibility
Reliably rubber cap is inserted the end of electric wire by preventing the dislocation of the end of the rubber cap in rubber cap retainer and electric wire according to rubber cap insertion apparatus of the present invention and rubber cap insertion method, and can be used in making the dependency structure of rubber cap retaining pin and rubber cap retainer miniaturized to save space, and can be used in the insertion of the polytype rubber cap of mode process of miniaturized and space saving.

Claims (4)

1. a rubber cap insertion apparatus, comprising:
Rubber cap retainer, this rubber cap retainer has rubber cap and keeps slit and pin to insert slit, and this pin inserts slit and has the diameter less than the diameter of described rubber cap maintenance slit, and described rubber cap retainer and described rubber cap keep slit to interconnect;
Rubber cap retaining pin, this rubber cap retaining pin is inserted slit from described pin and is inserted into described rubber cap maintenance slit slidably; And
A pair wire conduct to be opened/closed, this pair wire conduct to be opened/closed has:
Hook portion, this hook portion engages with the recess of described rubber cap retainer, and
Wire conduct body, when described hook portion engages with described recess, this wire conduct body abuts the end face in the open side of described rubber cap maintenance slit, and this wire conduct body is mode can support the end of fixing electric wire in axial sliding, and described a pair wire conduct moves towards the end of described electric wire together with described rubber cap retainer.
2. rubber cap insertion apparatus according to claim 1, wherein, described rubber cap retainer is positioned to front and back a pair, and by spring members at direction upper offset close to each other, and the pin portion of the side, front and back of described rubber cap retaining pin is inserted in described a pair rubber cap retainer, to form retainer assembly; Described retainer assembly is positioned to and can reverses front and back; Rubber cap is fed into the described rubber cap retainer of rear side; And described rubber cap is inserted into the end of described electric wire from the described rubber cap retainer of front side.
3. rubber cap insertion apparatus according to claim 2, wherein, described retainer assembly is according to the type of rubber cap with multistage layout, and multistage retainer assembly is elevated by lift actuator, and required retainer combination surface is settled to the end of described fixing electric wire.
4. a rubber cap insertion method, comprises step below:
Rubber cap retaining pin is inserted from pin the rubber cap maintenance slit that slit is inserted into rubber cap retainer slidably, rubber cap is inserted into described rubber cap and keeps in slit, and simultaneously, described rubber cap retaining pin is inserted in the hole of described rubber cap; With
Closed a pair wire conduct to be opened/closed, thus support the end of fixing electric wire in an axially slidable manner, and simultaneously, under the hook portion of described wire conduct engages with the recess of described rubber cap retainer and described a pair wire conduct abuts the state that described rubber cap keeps the end face in the open side of slit, described rubber cap retainer is moved together with described wire conduct, described rubber cap to be inserted in the end of described electric wire towards the end of described electric wire.
CN201380036201.0A 2012-07-06 2013-07-03 Rubber cap insertion apparatus and rubber cap insertion method Active CN104521084B (en)

Applications Claiming Priority (3)

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JP2012152842A JP5850808B2 (en) 2012-07-06 2012-07-06 Rubber plug insertion device and rubber plug insertion method
JP2012-152842 2012-07-06
PCT/JP2013/068219 WO2014007275A1 (en) 2012-07-06 2013-07-03 Rubber-plug insertion device and rubber-plug insertion method

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JP5850808B2 (en) 2016-02-03
WO2014007275A1 (en) 2014-01-09
JP2014017946A (en) 2014-01-30

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