CN104514570B - Model board trolley of cable trough in tunnel channel - Google Patents

Model board trolley of cable trough in tunnel channel Download PDF

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Publication number
CN104514570B
CN104514570B CN201410765217.1A CN201410765217A CN104514570B CN 104514570 B CN104514570 B CN 104514570B CN 201410765217 A CN201410765217 A CN 201410765217A CN 104514570 B CN104514570 B CN 104514570B
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China
Prior art keywords
template
column
framework
arch truss
crossbeam
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CN201410765217.1A
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CN104514570A (en
Inventor
刘秀昌
杨玉章
姜长青
刘亚东
何旭
张玉洪
王胤
吕红军
孙玉玲
石冰
黄际政
王晓宇
王平
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China Railway 19th Bureau Group Co Ltd
Seventh Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
Original Assignee
China Railway 19th Bureau Group Co Ltd
Seventh Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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Application filed by China Railway 19th Bureau Group Co Ltd, Seventh Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd filed Critical China Railway 19th Bureau Group Co Ltd
Priority to CN201410765217.1A priority Critical patent/CN104514570B/en
Publication of CN104514570A publication Critical patent/CN104514570A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention relates to a model board trolley of a cable trough in a tunnel channel. The model board trolley comprises a frame and a template, wherein the upper end of the frame is connected with a cross beam on which a first upright and a second upright are respectively connected; the model board trolley further comprises an arch truss, the bottom end of the arch truss is provided with an arch truss floor beam, and the two ends of the arch truss are respectively fixed on a cross beam; the lower end of the arch truss floor beam is uniformly provided with a pole cross beam, and the pole cross beam and the cross beam are respectively, movably and vertically provided with ten suspenders, the bottom ends of the suspenders are connected with the template; the template comprises a power cable trough template, a side ditch template, a communication signal cable trough template and an edge template, wherein movable concrete casting aggregate bins are arranged among power cable trough templates, side channel templates and communication signal cable trough templates. According to the model board trolley provided by the invention, the problems that the trolley is small in span of casting section, inconvenient to move, difficult to remove a die and inaccurate to locate the integral template because an inverted steel frame is served as a support main beam can be solved.

Description

A kind of tunnel ditch cable channel formwork chassis
Technical field
The present invention relates to technical field of tunnel construction, more particularly, to a kind of formwork jumbo, relate more specifically to one kind and pour The integral mold plate chassis using during Railway Tunnel ditch cable trench.
Background technology
At present, in the construction of Railway Tunnel ditch cable trench, need each position chi to concrete works with template Very little it is controlled.Traditional concrete mould method of plate installation is: carries out assembly using fritter punching block according to scantling, and makes Supported with rod member, so that the locus of template is fixed.Although the method has the characteristics that modular shuttering element is light and convenient transportation, work Effect is low, and construction cost is high, and appearance quality trait is difficult.
Disclose two kinds of integral mold plates used in the construction of Railway Tunnel ditch cable trench in prior art to move Dynamic chassis, but also there is the defect of following four aspect in both technical schemes:
Firstth, two kinds technical schemes all employ the shaped steel frame of falling l as support girder, and its shortcoming is: works as one-off construction When length is more than 8 meters, the amount of deflection of support girder can gross distortion design and code requirement it is impossible to meet;When length of once constructing During less than 8 meters, the amount of deflection of support girder will not gross distortion, but construction cycle-index increases, lead to construction effect to reduce and The problem that construction cost increases.
Secondth, one of which technical scheme is to carry out form removal by angle plus bayonet lock, due to the side pressure after concreting Power makes frictional force increase, and form removal is very difficult in this way;Another kind of technical scheme is using setting demoulding expansion joint To facilitate form removal with demoulding fixture block, to need after concreting first to clear up the concrete at demoulding expansion joint, then carry out form removal, by In lateral sulcus ditch depth and its section is narrow, concrete is removed very difficult, often can only pound steel form using striking in this way Or the method that lifted carrys out form removal by force, thus leading to template deformation, repairing template and will consume the plenty of time.
3rd, two kind of technical scheme is all to complete secondary lining using being fixed on cross-brace one end of integral mold plate Method on concrete surface, to solve the problems, such as Overall Steel Formwork positioning and to fix, but, complete the secondary lining constructed Due to the reason such as reserved of constructing, possible line style is not on the same line, laterally inclined after the completion of leading to ditch cable trench to be constructed in face Difference is not it may appear that meet design and the problem of code requirement.
4th, running gear when mobile with regard to integral mold plate, two kinds of technical schemes are respectively adopted: a single front-wheel Method with arranging double movable pulley under the counterweight beam of side, both approaches, when mobile, be required to heavy mechanical equipment and join Close, mobile inconvenience, and completed concrete corner is easily broken by moving process.
Therefore, for above deficiency, it is desirable to provide a kind of use during Railway Tunnel ditch cable trench removable of pouring Dynamic integral mold plate chassis.
Content of the invention
(1) technical problem to be solved
The technical problem to be solved in the present invention is to provide a kind of tunnel ditch cable channel formwork chassis, solves due to using falling L shaped steel frame leads to pour that section span is little, form removal is inconvenient as support girder, and due to secondary using completed to construct Lining carries out positioning the integral mold plate inaccurate problem of positioning leading to.
(2) technical scheme
In order to solve above-mentioned technical problem, the invention provides a kind of tunnel ditch cable channel formwork chassis, including framework And template, frame vertical straight setting, the both sides of framework upper end are respectively connected with the crossbeam stretching out to the same side, two crossbeams connect respectively It is connected to the first column and the second column, the first column, the second column are identical with the distance of framework;
Also include being arranged at the arch truss above the first column and the second column, arch truss bottom is provided with arch truss Bottom girder, the two ends of arch truss bottom girder are individually fixed on crossbeam, the lower end of arch truss bottom girder be uniformly arranged at least one flat Load crossbeam, shoulder pole crossbeam is all be arranged in parallel with crossbeam;
Ten suspension rods of the mobilizable vertical connection of difference on shoulder pole crossbeam and crossbeam, suspension rod bottom connects template, template bag Include power cable slot template, lateral sulcus template, communicaton and signal cable slot template and cheek board, at the bottom of a suspension rod near framework End is connected with the cheek board with frame parallel, and in remaining nine suspension rod, every three are one group, and the bottom of every group of suspension rod connects respectively Power cable slot template, lateral sulcus template and communicaton and signal cable slot template;
It is provided with moveable concreting between power cable slot template, lateral sulcus template and communicaton and signal cable slot template Aggregate bin.
Preferably, aforementioned power cable slot template, lateral sulcus template and communicaton and signal cable slot template are respectively by base plate and two The dismountable composition of individual side plate, three in every group piece suspension rod connects power cable slot template, lateral sulcus template and signal of communication respectively The base plate of cable channel formwork and two side plates.
Preferably, aforesaid frame is additionally provided with the first diagonal brace and the second diagonal brace for supporting, the first diagonal brace and second oblique The equal scalable of length of support.
Preferably, the height of aforementioned first column is less than the height of the second column, the bottom of the first column and the second column It is equipped with road wheel.
Preferably, uniformly it is vertically arranged with multiple reinforcing shaped steel between aforementioned arch truss and arch truss bottom girder.
Preferably, between aforementioned cheek board and framework level be provided with spiral brancheses strut.
Preferably, aforementioned shoulder pole crossbeam lower end is provided with spacing angle steel.
Preferably, aforesaid frame bottom is provided with liftable wheel hub.
Preferably, all it is attached by bolt between each part of aforementioned tunnel ditch cable channel formwork chassis.
Preferably, aforementioned suspension rod is made up of screw-thread steel.
(3) beneficial effect
The technique scheme of the present invention has the advantage that
The tunnel ditch cable channel formwork chassis that the present invention provides, including framework and template, framework upper end connecting cross beam, horizontal stroke First column and the second column are connected on beam, also include arch truss and arch truss bottom girder, arch truss bottom girder Two ends are individually fixed on crossbeam, and the lower end of arch truss bottom girder is uniformly arranged three shoulder pole crossbeams, on shoulder pole crossbeam and crossbeam Ten suspension rods of mobilizable vertical connection respectively, suspension rod bottom connects template, and template includes power cable slot template, lateral sulcus mould Plate, communicaton and signal cable slot template and cheek board, between power cable slot template, lateral sulcus template and communicaton and signal cable slot template It is provided with moveable concreting aggregate bin.
The tunnel ditch cable channel formwork chassis that the present invention provides, with bolts, and apply arch truss, significantly Increased the rigidity of chassis, make chassis have the advantages that integral mold plate pours length big, apply arch truss, screw-thread steel Suspension rod so that Template Location accuracy is high, and its form removable is convenient and simple, formwork integral moving easily, therefore improve Construction efficiency, reduces construction cost, so that Surface Quality of Concrete is easily controlled, and ensure that poured groove structure chi Very little accurate.
In the present invention, the first column is formed together with framework, wheeled second column, the first diagonal brace and the second diagonal brace Stablize firm stress system, chassis stress frame do not contact with the arc secondary lining face in tunnel construction it is ensured that water Ditch cable slot-line-type is straight, also ensure that the convenience of formwork jumbo movement simultaneously.
In the present invention, power cable slot template, lateral sulcus template and communicaton and signal cable slot template are respectively provided with two side plates And base plate, two side plates and base plate are separable connection, and two side plates and base plate pass through suspension rod, crossbeam, shoulder pole crossbeam respectively With spacing angle steel positioning, when form removal, as long as the bolt coming loose on suspension rod, and remove spacing angle steel, you can by two side plates Remove with base plate, so that the frictional force born during form removable is reduced it is not necessary to carry out concrete removing in narrow space, will remove Template becomes simply easy.
Brief description
Fig. 1 is the overall structure diagram of tunnel ditch cable channel formwork chassis of the present invention;
Fig. 2 is the side view of tunnel ditch cable channel formwork chassis of the present invention;
Fig. 3 is the structural representation of middle frame of the present invention;
Fig. 4 is the structural representation of arch truss in the present invention;
Fig. 5 is the structural representation of power cable slot template in the present invention;
Fig. 6 is the structural representation of lateral sulcus template in the present invention;
Fig. 7 is the structural representation of communicaton and signal cable slot template in the present invention;
Fig. 8 is the structural representation of cheek board in the present invention.
In figure: 1: framework;2: the second columns;3: the first columns;4: crossbeam;5: arch truss;6: arch truss bottom girder;7: Shoulder pole crossbeam;8: suspension rod;9: power cable slot template;10: lateral sulcus template;11: communicaton and signal cable slot template;12: the first is oblique Support;13: the second diagonal braces;14: road wheel;15: reinforce shaped steel;16: spiral brancheses strut;17: spacing angle steel;18: wheel hub;19: face upward Arch filling top surface;20: cheek board.
Specific embodiment
Purpose, technical scheme and advantage for making the embodiment of the present invention are clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described it is clear that described embodiment is A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill people The every other embodiment that member is obtained on the premise of not making creative work, broadly falls into the scope of protection of the invention.
Embodiment one
As shown in Figure 1, 2, a kind of tunnel ditch cable channel formwork chassis provided in an embodiment of the present invention, whole chassis setting Fill on top surface 19 in tunnel inverted arch, the inverted arch in tunnel is filled and included having completed the ditch cable trench that pours on top surface 19 and treat The ditch cable trench inverted arch concrete segment pouring.
The present embodiment includes framework 1 and template, the structure of framework 1 as shown in figure 3, framework 1 is vertically arranged, framework 1 bottom It is provided with liftable wheel hub 18.Framework 1 is disposed close to the position of tunnel central shaft, the both sides of framework 1 upper end along tunnel direction It is respectively connected with the crossbeam 4 stretching out to the same side, two crossbeams 4 are connected to the first column 3 and the second column 2, first stands Post 3, the second column 2 are identical with the distance of framework 1;The height of the first column 3 is less than the height of the second column 2, the first column 3 He The bottom of the second column 2 is equipped with road wheel 14.First column 3 is positioned in the ditch cable trench having completed to pour, and second Column 2 is positioned in ditch cable trench inverted arch concrete segment to be poured.The first diagonal brace 12 for supporting is additionally provided with framework 1 With the second diagonal brace 13, the equal scalable of length of the first diagonal brace 12 and the second diagonal brace 13, the minimum and maximum length of the first diagonal brace 12 is equal More than the second diagonal brace 13.
The first column 3 with road wheel 14 is oblique with framework 1, the second column 2 with road wheel 14, the first diagonal brace 12 and second Support 13 together form stably firm stress system, and the framework 1 of chassis is not connect with the arc secondary lining face in tunnel construction Touch it is ensured that the ditch cable trench line style after pouring is straight, also ensure that the convenience of chassis movement simultaneously.
Also include being arranged at the arch truss 5 of the first column 3 and the second column 2 top, structure such as Fig. 4 of arch truss 5 Shown, arch truss 5 bottom is provided with arch truss bottom girder 6, uniformly vertically sets between arch truss 5 and arch truss bottom girder 6 It is equipped with multiple reinforcing shaped steel 15, to prevent arch truss 5 and arch truss bottom girder 6 from deforming.The two ends of arch truss bottom girder 6 are divided It is not fixed on crossbeam 4, the lower end of arch truss bottom girder 6 is uniformly arranged three shoulder pole crossbeams 7, and shoulder pole crossbeam 7 is all flat with crossbeam 4 Row setting.
Ten suspension rods 8 of the mobilizable vertical connection of difference on shoulder pole crossbeam 7 and crossbeam 4, suspension rod 8 is made up of screw-thread steel.Hang Bar 8 bottom connects template.Arch truss 5 makes support system separate with template system, uneven in the inverted arch filling top surface 19 of tunnel When whole, because shoulder pole crossbeam 7 and crossbeam 4 are to connect each template by mobilizable suspension rod 8 it is ensured that each template vertical direction Setting, thus ensure that the ditch cable trench top after pouring is straight, and is not subject to tunnel inverted arch to fill top surface 19 out-of-flatness factor Impact.
The suspension rod 8 that the present embodiment also can be made by fining twisted steel, can be accurate to the top surface absolute altitude needing casting concrete Positioning, and template system entirety vertical-lift, will not produce to finished product concrete Pedicellus et Pericarpium Trapae and destroy it is ensured that concrete beautiful outline form See.
Shoulder pole crossbeam 7 lower end is provided with spacing angle steel 17, limits the position of each template, with position exactly each template it Between lateral separation.
Template includes power cable slot template 9, lateral sulcus template 10, communicaton and signal cable slot template 11 and cheek board 20, respectively The structure of template is as viewed in figures 5-8.It is connected with the cheek board parallel with framework 1 in the bottom of a suspension rod 8 near framework 1 20, between cheek board 20 and framework 1, level is provided with spiral brancheses strut 16.In remaining nine suspension rod 8, every three are one group, often The bottom of group suspension rod 8 connects power cable slot template 9, lateral sulcus template 10 and communicaton and signal cable slot template 11 respectively.
Power cable slot template 9, lateral sulcus template 10 and communicaton and signal cable slot template 11 are respectively by base plate and two side plates Dismountable composition, three in every group piece suspension rod 8 connects power cable slot template 9, lateral sulcus template 10 and signal of communication electricity respectively The base plate of cable slot template 11 and two side plates.Power cable slot template 9, lateral sulcus template 10 and 11 points of communicaton and signal cable slot template Not She Zhi two side plates and base plate, two side plates and base plate are detachably connectable, and two side plates and base plate pass through suspension rod, horizontal stroke respectively Beam, shoulder pole crossbeam and spacing angle steel positioning, when form removal, as long as the bolt coming loose on suspension rod, and remove spacing angle steel, you can Two side plates and base plate are removed, so that the frictional force born during form removable is reduced it is not necessary to carry out concrete in narrow space Remove, form removal is become simply easy.
It is provided with moveable coagulation between power cable slot template 9, lateral sulcus template 10 and communicaton and signal cable slot template 11 Soil pours aggregate bin, after casting concrete, you can form Power Cable Groove, lateral sulcus and communicaton and signal cable groove.
All it is attached by bolt between each part of the present embodiment chassis, and all parts are all using the type that rigidity is big Steel steel, and apply arch truss 6, considerably increase the rigidity of whole chassis, so that single construction length is greatly increased, subtract Lack construction cycle-index.
In construction, a part for the first column 3 with road wheel 14 and each template is fixed on has constructed the present embodiment In the ditch cable trench becoming;After the completion of one section of ditch cable trench construction, it is not required to overall pulling down template.When hypomere is constructed, only First diagonal brace 12 and the second diagonal brace 13 need to be packed up, the liftable wheel hub 18 of the lower end in framework 1 is put down, just can be parallel general Chassis moves to next section section to be poured to carry out being accurately positioned and reliable construction.
Finally it is noted that above example, only in order to technical scheme to be described, is not intended to limit;Although With reference to the foregoing embodiments the present invention is described in detail, it will be understood by those within the art that: it still may be used To modify to the technical scheme described in foregoing embodiments, or equivalent is carried out to wherein some technical characteristics; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (9)

1. a kind of tunnel ditch cable channel formwork chassis, including framework (1) and template, described framework (1) is vertically arranged, its feature It is: the both sides of described framework (1) upper end are respectively connected with the crossbeam (4) stretching out to the same side, described two crossbeams (4) are upper respectively It is connected with the first column (3) and the second column (2), the first column (3), the second column (2) are identical with the distance of framework (1), institute The first diagonal brace (12) and the second diagonal brace (13) being additionally provided with for supporting, described first diagonal brace (12) and second are stated on framework (1) The equal scalable of length of diagonal brace (13);
Also include being arranged at the arch truss (5) above the first column (3) and the second column (2), described arch truss (5) bottom It is provided with arch truss bottom girder (6), the two ends of described arch truss bottom girder (6) are individually fixed on described crossbeam (4), described arch The lower end of truss bottom girder (6) is uniformly arranged at least one shoulder pole crossbeam (7), and described shoulder pole crossbeam (7) is all put down with described crossbeam (4) Row setting;
Described shoulder pole crossbeam (7) and upper ten suspension rods (8) of mobilizable vertical connection respectively of crossbeam (4), described suspension rod (8) bottom Connect described template, described template includes power cable slot template (9), lateral sulcus template (10), communicaton and signal cable slot template (11) and cheek board (20), it is connected with the side parallel with described framework (1) in the bottom of a suspension rod (8) near framework (1) Template (20), in remaining nine suspension rod (8), every three are one group, and the bottom of described every group of suspension rod (8) connects described electric power respectively Cable channel formwork (9), lateral sulcus template (10) and communicaton and signal cable slot template (11);
It is provided with removable between described power cable slot template (9), lateral sulcus template (10) and communicaton and signal cable slot template (11) Concreting aggregate bin.
2. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described power cable slot template (9), lateral sulcus template (10) and communicaton and signal cable slot template (11) are formed by base plate and two side plates are dismountable respectively, described Three suspension rods (8) in every group connect power cable slot template (9), lateral sulcus template (10) and communicaton and signal cable slot template respectively (11) base plate and two side plates.
3. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described first column (3) Highly it is less than the height of the second column (2), the bottom of described first column (3) and described second column (2) is equipped with road wheel (14).
4. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described arch truss (5) and Uniformly it is vertically arranged with multiple reinforcings shaped steel (15) between arch truss bottom girder (6).
5. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described cheek board (20) and institute That states level between framework (1) is provided with spiral brancheses strut (16).
6. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: under described shoulder pole crossbeam (7) End is provided with spacing angle steel (17).
7. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described framework (1) bottom sets There is liftable wheel hub (18).
8. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described tunnel ditch cable trough All it is attached by bolt between each part of formwork jumbo.
9. tunnel ditch cable channel formwork chassis according to claim 1 it is characterised in that: described suspension rod (8) is by screw thread Steel is made.
CN201410765217.1A 2014-12-12 2014-12-12 Model board trolley of cable trough in tunnel channel Active CN104514570B (en)

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CN201410765217.1A CN104514570B (en) 2014-12-12 2014-12-12 Model board trolley of cable trough in tunnel channel

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CN104514570B true CN104514570B (en) 2017-01-25

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104895582B (en) * 2015-04-20 2018-01-02 中铁二十五局集团第一工程有限公司 A kind of integral mold plate concrete constructions method of double track tunnel ditch cable trench
CN105422139A (en) * 2015-12-14 2016-03-23 黄高飞 Tunnel ditch cable trough trolley
CN113062753B (en) * 2021-04-08 2023-09-19 贵州路桥集团有限公司 Groove lining forming device for highway tunnel integral lining trolley
CN114165259B (en) * 2021-11-06 2024-01-12 中建八局第二建设有限公司 Cable trough and side trough casting mold device and method for tunnel

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Publication number Priority date Publication date Assignee Title
JPH02271204A (en) * 1989-04-13 1990-11-06 Toshiba Corp Sample moving table
CN201377327Y (en) * 2009-04-08 2010-01-06 中铁一局集团有限公司 Movable slip form for tunnel ditch and cable trough
CN201747057U (en) * 2010-07-17 2011-02-16 中铁十二局集团第二工程有限公司 Combined shaping steel formwork for wholly casting tunnel side ditch cable channel
CN103266900A (en) * 2013-03-25 2013-08-28 中交路桥建设有限公司 Integrated quick moving formwork for tunnel multi-longitudinal cable trough construction
CN204002852U (en) * 2014-08-13 2014-12-10 中国铁建大桥工程局集团第一工程有限公司 A kind of highway tunnel integral movable type ditch cable trench construction formwork system
CN204371362U (en) * 2014-12-12 2015-06-03 中铁十九局集团有限公司 A kind of tunnel ditch cable channel formwork chassis

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