A kind of exhaust gas purifying silencing device for motor vehicle
Technical field
The present invention relates to a kind of exhaust gas purifying silencing device for motor vehicle, belong to field of Environment Protection.
Background technique
China's automobile pollution is more than 100,000,000, huge progradation is served to national economy, provide convenience to the life of people, but the effulent of harmful matter in vehicle exhaust causes comparatively ill effect as carbon monoxide, unburned carbon hydrogen, nitrogen oxide and particulate etc. to environment, needs to realize vehicle exhaust zero pollutant discharge by the technological means of advanced person.
Requiring to include usually to tai-gas clean-up catalyst: high activity, exhaust emissions amount is large, and catalytic converter installing space is limited, and determining cleaning catalyst must use under high-speed, but under high-speed, use catalyzer must possess quite high activity; Good selectivity, can transform harmful matter in tail gas; Good thermostability, normally can use under the high temperature condition of tail gas.In traditional tai-gas clean-up catalyst, active metal is uniformly distributed in the carrier, because nitrogen oxide in exhaust emissions process is emitted on concentration in integral catalyzer in continuous conversion with tail gas, therefore, in traditional catalyzer, active component can not reach and make full use of, and load capacity is large, purification cost is high.
The main cities noise source of the influence of noise people work and study life in addition during the work of precession car engine.
Summary of the invention
The object of the invention is to for utilizing of active component in integral catalyzer in prior art insufficient, and the problem that preparation cost is high, there is provided a kind of and produce that raw this is low, and there is good catalytic activity, selectivity and conversion ratio, have the tail-gas purifying silencer of noise elimination function concurrently.
For achieving the above object, the present invention adopts following technological scheme to realize:
A kind of exhaust gas purifying silencing device for motor vehicle, exhaust gas purifying silencing device for motor vehicle comprises cylindrical housings, one end of housing be connected with enmgine exhaust suction port, housing one end be air outlet, in housing, be provided with catalyst chamber near the front portion of suction port, in catalyst chamber, layering is filled with the catalyzer of active component gradient distribution, gas flow channel is left between every layer of catalyzer, the gas outlet at catalyst chamber rear portion connects " U " type hush tube continuously, hush tube tube wall has sound attenuation hole, and the afterbody of " U " type hush tube is connected with air outlet continuously;
The preparation process of the catalyzer of active component gradient distribution is as follows:
1) compound concentration is the palladium nitrate solution of 10g/L, 8g/L, 5g/L and 3g/L respectively, for subsequent use;
2) load weighted cerous nitrate and zirconium nitrate are added in deionized water, be uniformly mixed and obtain mixed solution, wherein in cerium oxide and zirconium oxide, the mol ratio of cerium and zirconium is 1:1, adds 2ml and analyzes straight alcohol solution, add 1g polyethyleneglycol again after dispersed with stirring in this solution, mixed solution is placed in 70 DEG C of water-baths to heat, stir 30 minutes, obtain mixed solution, the volume of this mixed solution is 1.5 times of cordierite honeycomb ceramic carrier volume to be impregnated;
3) get and be of a size of 50mm × 25mm × 30mm cordierite honeycomb ceramic as carrier, this carrier is placed in step 2) mixed solution, fully dipping 30 minutes, takes out and to be placed in baking oven 180 DEG C of dryings 2 hours;
4) dried for step 3) carrier is placed in Muffle furnace about 500 DEG C of-550 DEG C of roastings 2 hours, naturally cools to room temperature, obtain the catalyst carrier with cerium zirconium coating;
5) concentration of getting step 1) preparation is the palladium nitrate solution of 3g/L, is immersed completely by the carrier of step 4) in this solution, flood 30 minutes, and taking-up to be placed in baking oven 120 DEG C of dryings 2 hours;
6) concentration of getting step 1) preparation is the palladium nitrate solution of 5g/L, and this solution is inserted in dried for step 5) semi-finished product elongatedness direction, the carrier of 3/4 length is immersed in solution, flood 30 minutes, and taking-up to be placed in baking oven 120 DEG C of dryings 2 hours;
7) concentration of getting step 1) preparation is the palladium nitrate solution of 8g/L, this solution is inserted in the semi-finished product elongatedness direction that step 6) obtains, and insertion one end is identical with step 6), and makes the carrier of 1/2 length immerse in solution, flood 30 minutes, take out and to be placed in baking oven 120 DEG C of dryings 2 hours;
8) concentration of getting step 1) preparation is the palladium nitrate solution of 10g/L, this solution is inserted in the semi-finished product elongatedness direction that step 7) obtains, insert one end identical with step 7), and make the carrier of 1/4 length immerse in solution, flood 30 minutes, taking-up to be placed in baking oven 120 DEG C of dryings 2 hours, then dried product is placed in Muffle furnace 800 DEG C of roastings 3 hours, obtains catalyst prod.
The volume of catalyst chamber is the 1/3-1/2 of housing volume.
The caliber of hush tube is the 1/3-2/3 of cylindrical housings internal diameter.
In catalyst prod, the gross mass of active component Pd accounts for the 0.2wt% of cordierite honeycomb ceramic carrier weight.
Beneficial effect of the present invention:
Present invention employs the active metal maceration extract of stepwise gradient formula dipping variable concentrations, integral catalyzer is passed through, and mode that active metal component increases progressively in gradient distributes, by the integral catalyzer that above-mentioned preparation method obtains, not only reduce the consumption of active metal component in catalyzer, the catalytic activity, selectivity and the conversion ratio that are even better than existing catalyzer in prior art can be reached simultaneously.Simultaneously by the effect of hush tube, sound is removed, and realizes while achieving tail gas clean-up noise reduction.Catalyzer layering in catalyst chamber is placed, and leaves the passage of gas circulation, improves the catalytic efficiency of tail gas.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of exhaust gas purifying silencing device for motor vehicle.
1-housing, 2-suction port, 3-air outlet, 4-catalyst chamber, 5-catalyzer, 6-" U " type hush tube continuously.
Embodiment
A kind of exhaust gas purifying silencing device for motor vehicle, exhaust gas purifying silencing device for motor vehicle comprises cylindrical housings 1, one end of housing 1 be connected with enmgine exhaust suction port 2, housing one end be air outlet 3, in housing, be provided with catalyst chamber 4 near the front portion of suction port, in catalyst chamber 4, layering is filled with the catalyzer 5 of active component gradient distribution, gas flow channel is left between every layer of catalyzer, the gas outlet at catalyst chamber rear portion connects " U " type hush tube 6 continuously, hush tube tube wall has sound attenuation hole, and the afterbody of " U " type hush tube is connected with air outlet 3 continuously.
embodiment 1
Take deionized water as solvent, compound concentration is the palladium nitrate solution of 10g/L, 8g/L, 5g/L and 3g/L respectively, for subsequent use.
Load weighted cerous nitrate and zirconium nitrate are added in deionized water, is uniformly mixed and obtains mixed solution, wherein with CeO
2and ZrO
2meter, the mol ratio of cerium and zirconium is 1:1, in this solution, add 2ml analyze straight alcohol solution, 1g polyethyleneglycol is added again after dispersed with stirring, mixed solution is placed in 70 DEG C of water-baths to heat, stir 30 minutes, obtain mixed solution, the volume of this mixed solution is 1.5 times of cordierite honeycomb ceramic carrier volume to be impregnated.
Get and be of a size of 50mm × 25mm × 30mm cordierite honeycomb ceramic as carrier, this carrier is placed in above-mentioned mixed solution, fully dipping 30 minutes, take out and to be placed in baking oven 180 DEG C of dryings 2 hours.
Dried for previous step carrier is placed in Muffle furnace 500 DEG C of roastings 2 hours, naturally cools to room temperature, obtain the catalyst carrier with cerium zirconium coating.
The concentration of getting preparation is the palladium nitrate solution of 3g/L, is immersed completely by the carrier of previous step in this solution, floods 30 minutes, takes out and to be placed in baking oven 120 DEG C of dryings 2 hours;
The concentration of getting preparation is the palladium nitrate solution of 5g/L, and this solution is inserted in dried for previous step semi-finished product elongatedness direction, the carrier of 3/4 length is immersed in solution, flood 30 minutes, and taking-up to be placed in baking oven 120 DEG C of dryings 2 hours.
The concentration of getting preparation is the palladium nitrate solution of 8g/L, this solution is inserted in the semi-finished product elongatedness direction that previous step obtains, and insertion one end is identical with previous step, and makes the carrier of 1/2 length immerse in solution, flood 30 minutes, take out and to be placed in baking oven 120 DEG C of dryings 2 hours.
The concentration of getting preparation is the palladium nitrate solution of 10g/L, this solution is inserted in the semi-finished product elongatedness direction that previous step obtains, insert one end identical with previous step, and make the carrier of 1/4 length immerse in solution, flood 30 minutes, taking-up to be placed in baking oven 120 DEG C of dryings 2 hours, then dried product is placed in Muffle furnace, heating rate is 10 DEG C/minute, 800 DEG C of roastings 3 hours, obtain catalyst prod, wherein the gross mass of active component Pd accounts for the 0.2wt% of cordierite honeycomb ceramic carrier weight.
comparative example 1
Take deionized water as solvent, compound concentration is the palladium nitrate solution of 5g/L, for subsequent use.
Load weighted cerous nitrate and zirconium nitrate are added in deionized water, is uniformly mixed and obtains mixed solution, wherein with CeO
2and ZrO
2meter, the mol ratio of cerium and zirconium is 1:1, in this solution, add 2ml analyze straight alcohol solution, 1g polyethyleneglycol is added again after dispersed with stirring, mixed solution is placed in 70 DEG C of water-baths to heat, stir 30 minutes, obtain mixed solution, the volume of this mixed solution is 1.5 times of cordierite honeycomb ceramic carrier volume to be impregnated.
Get and be of a size of 50mm × 25mm × 30mm cordierite honeycomb ceramic as carrier, this carrier is placed in above-mentioned mixed solution, fully dipping 30 minutes, take out and to be placed in baking oven 180 DEG C of dryings 2 hours.
Dried for previous step carrier is placed in Muffle furnace 500 DEG C of roastings 2 hours, naturally cools to room temperature, obtain the catalyst carrier with cerium zirconium coating.
The concentration of getting preparation is the palladium nitrate solution of 5g/L, is immersed completely in this solution by the carrier of previous step, fully floods, and takes out and to be placed in baking oven 120 DEG C of dryings 2 hours; Obtain catalyst prod, wherein the gross mass of active component Pd accounts for the 0.35wt% of cordierite honeycomb ceramic carrier weight.
Embodiment 1 and comparative example 1 are prepare different catalyzer, carry out tail gas clean-up test, obtain different tail gas clean-up effects by above-mentioned obtained catalyst filling to above-mentioned purification silencer.
From the above results can find out the catalyzer that the load capacity of catalyst activity metal of the present invention is more obtained than conventional method, active metal load total amount is little, but catalyzer of the present invention can reach and to have identical even better catalytic activity and conversion ratio with traditional catalyst.