CN104495622A - Wind load control system, method and apparatus and hoisting equipment - Google Patents

Wind load control system, method and apparatus and hoisting equipment Download PDF

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Publication number
CN104495622A
CN104495622A CN201410763452.5A CN201410763452A CN104495622A CN 104495622 A CN104495622 A CN 104495622A CN 201410763452 A CN201410763452 A CN 201410763452A CN 104495622 A CN104495622 A CN 104495622A
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China
Prior art keywords
lifting equipment
current
described weight
wind
arm support
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CN201410763452.5A
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CN104495622B (en
Inventor
刘小华
尹莉
王冲
钟懿
任会礼
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00Cranes
    • B66C2700/08Electrical assemblies or electrical control devices for cranes, winches, capstans or electrical hoists

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jib Cranes (AREA)

Abstract

The invention discloses a wind load control system, method and apparatus and hoisting equipment. According to the current boom elevation angle and the boom combined information of the hoisting equipment, the current boom gesture of the hoisting equipment is determined; the current wind load of the hoisting equipment is calculated based on a current boom head wind speed, a current lifting hook position and a current lifting weight; the current wind load is compared with the maximum wind load born under the current boom gesture so as to determine whether the hoisting equipment can work safely; therefore, quantitative analysis on the wind load of the hoisting equipment can be achieved according to different boom gestures, the accuracy and the safety of hoisting control under the effect of wind load are improved, and the purposes of widening the working range of the hoisting equipment and improving the attendance rate, namely utilization rate, of the hoisting equipment are achieved. Moreover, due to comprehensive consideration of the influence of such factors as current lifting weight on the wind load, the wind load control system disclosed by the invention can be used for further improving the accuracy of hoisting control compared with the prior art which just takes the influence of wind speed on the wind load into consideration.

Description

A kind of wind borne control system, method, device and weight-lifting equipment
Technical field
The present invention relates to weight-lifting equipment safety control technology field, particularly relate to a kind of wind borne control system, method, device and weight-lifting equipment.
Background technology
Crawler crane, as a kind of job that requires special skills machinery, due to features such as the combination of its jib are many, lift heavy amount is large, movability is strong, is widely used in the field such as nuclear power, wind-powered electricity generation.In above-mentioned field, lifting operation substantially out of doors, the uncertainty of environment all has a great impact the safety of lifting operation, the progress of construction operation, and on this basis, wind carries to obtain at crane safety control field as a very main environmental factor to be paid close attention to widely.
Particularly, at present, impact on crane job is carried in order to monitor wind, the scope of work of hoisting crane is expanded while ensureing crane job safety, industry mainly adopts the mode by installing anemoscope at crane arm support head, carry out Real-Time Monitoring wind speed size, and contrast with the maximum wind speed that crane structure designs institute's foundation, decide to carry out lifting operation.
Below namely for the existing wind borne control system of the crawler crane shown in Fig. 1, the principle of work of existing wind being carried to control program carries out brief description.Wherein, described wind borne control system mainly can comprise the anemoscope 11 and control display panel 12 (having included limiter of moment) that are arranged on crane arm support head.Its principle of work is: anemoscope 11 carries out the measurement of wind speed, and send to described control display panel 12 by measuring the air speed data obtained, by described control display panel 12, the wind speed obtained when pre-test and the critical wind speed set by the structure design of hoisting crane are compared, if determine, the wind speed obtained when pre-test is less than the critical wind speed of setting, then can determine that lifting lifting can proceed, and the early warning can being undertaken in various degree by the size of wind speed; Otherwise, then can limit crane job, and carry out security alarm, to point out operation danger and to prevent the generation of lifting operation accident.
That is, carry in control program at existing wind, by arranging a fixing wind speed reference value and the mode that the jib head wind speed itself and anemoscope measurement obtained compares judges whether hoisting crane can carry out lifting operation, the maximum wind speed that can bear due to the combination of different jibs or different jib attitudes is also different, thus cause judgment mode too general, that is, only can judge qualitatively the lifting operation of hoisting crane, judged result is inaccurate.In addition, carry in control program at existing wind, owing in fact only take into account the impact that this factor of wind speed is carried wind, do not consider the impact that other data (as current lift heavy etc.) of hoisting crane are carried wind, thus further increase the inaccuracy controlling result.
Therefore, need badly and provide a kind of wind more accurately to carry control program to carry impact on crane job to monitor wind, to reach the scope of work and the object improving the Occupation coefficient of hoisting crane that expand hoisting crane while ensureing crane job safety.
Summary of the invention
Embodiments provide a kind of wind borne control system, method, device and weight-lifting equipment, the problem that the mode of carrying control program in order to solve existing wind too generally causes control result to be inaccurate.
Embodiments provide a kind of wind borne control system, comprising:
Wind speed measuring device, for measuring the current arm support head wind speed of weight-lifting equipment;
Lift hook position measurement mechanism, for measuring the current lift hook position of weight-lifting equipment;
Jib elevation angle measuring device, for measuring the current arm support elevation angle of weight-lifting equipment;
Lift heavy measurement mechanism, for measuring the current lift heavy of weight-lifting equipment;
Wind carries control setup, for according to the current arm support elevation angle of described weight-lifting equipment and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and according to the current arm support attitude of described weight-lifting equipment, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
Further, the embodiment of the present invention additionally provides a kind of weight-lifting equipment, and described weight-lifting equipment comprises the wind borne control system described in the embodiment of the present invention.
Further, the embodiment of the present invention additionally provides a kind of wind and carries control method, comprising:
Obtain the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy;
According to the current arm support elevation angle of the described weight-lifting equipment got and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and according to the current arm support attitude of the described weight-lifting equipment got, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
Further, the embodiment of the present invention additionally provides a kind of wind and carries control setup, comprising:
Acquisition module, for obtaining the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy;
Processing module, for the current arm support elevation angle of described weight-lifting equipment that gets according to described acquisition module and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and the current arm support attitude of the described weight-lifting equipment got according to described acquisition module, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
Beneficial effect of the present invention is as follows:
Embodiments provide a kind of wind borne control system, method, device and weight-lifting equipment, in technical scheme described in the embodiment of the present invention, the current arm support attitude of weight-lifting equipment can be determined according to the current arm support elevation angle of weight-lifting equipment, and in conjunction with the current arm support head wind speed of weight-lifting equipment, the current wind that current lift hook position and current lift heavy calculate weight-lifting equipment carries, and determine that can weight-lifting equipment safe operation by being carried by the current wind calculated to carry with the most strong wind that can bear under current arm support attitude to compare, thus relative to described in the prior art by arranging a fixing wind speed reference value, and the mode that compares of the jib head wind speed itself and anemoscope measurement obtained is to judge whether hoisting crane can carry out compared with the mode of lifting operation, can reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, to improve accuracy and the safety of the hoist controlling under the wind effect of carrying, and then reach the scope of work expanding weight-lifting equipment, and improve the object of the attendance rate (i.e. Occupation coefficient) of weight-lifting equipment.In addition, due in technical scheme described in the embodiment of the present invention, the impact that each factors such as the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy are carried wind can be considered, thus relative to this factor of wind speed that only take into account described in the prior art concerning the impact that wind carries, can further improve the accuracy of hoist controlling.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly introduced, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Figure 1 shows that the structural representation of existing wind borne control system;
Figure 2 shows that the structural representation of wind borne control system described in the embodiment of the present invention one;
Figure 3 shows that described in the embodiment of the present invention two, wind carries the schematic flow sheet of control method;
Figure 4 shows that described in the embodiment of the present invention three, wind carries the structural representation of control setup.
Detailed description of the invention
In order to make the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail, and obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one:
The embodiment of the present invention one provides a kind of wind borne control system, and as shown in Figure 2, it can comprise for the structural representation of wind borne control system described in the embodiment of the present invention one, described wind borne control system:
Wind speed measuring device 21, can be used for the current arm support head wind speed measuring weight-lifting equipment, namely measures the current wind speed of the jib head of weight-lifting equipment;
Lift hook position measurement mechanism 22, can be used for the current lift hook position measuring weight-lifting equipment, namely measure the current location of the suspension hook of weight-lifting equipment, wherein, the current location of the suspension hook of weight-lifting equipment typically refers to the height of the suspension hook distance weight-lifting equipment place horizontal surface of weight-lifting equipment;
Jib elevation angle measuring device 23, can be used for the current arm support elevation angle measuring weight-lifting equipment, namely measures the current elevation angle of the jib of weight-lifting equipment;
Lift heavy measurement mechanism 24, can be used for the current lift heavy measuring weight-lifting equipment, namely measures the weight of weight-lifting equipment current institute handling article;
Wind carries control setup 25, can be used for the jib combined information of the current arm support elevation angle according to described weight-lifting equipment and described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and according to the current arm support attitude of described weight-lifting equipment, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then can determine that described weight-lifting equipment can safe operation, otherwise (namely determine the current wind calculated carry be not less than current arm support attitude under the most strong wind that can bear carry), then can determine that described weight-lifting equipment cannot safe operation.
Wherein, it can be comprehensively obtain according to the jib rollover stability under the current arm support attitude of described weight-lifting equipment and jib structure intensity that the most strong wind that can bear under the current arm support attitude of described weight-lifting equipment carries.Wherein, the resistance to capsizing of the jib of described weight-lifting equipment under the jib rollover stability under the current arm support attitude of described weight-lifting equipment refers to current arm support attitude, the embodiment of the present invention does not repeat this.
It should be noted that in addition, when the current wind determining to calculate carry be not less than current arm support attitude under the most strong wind that can bear carry time, described wind carries control setup 25 by decline suspension hook to make lift heavy liftoff nearer or abandon lifting and restart the modes such as operation control lifting operation after wind speed diminishes, and the embodiment of the present invention is not limited in any way this.Further, when the current wind determining to calculate carry be not less than current arm support attitude under the most strong wind that can bear carry time, described wind carries control setup 25 also can carry out security alarm, to point out operation dangerous and prevent the generation of lifting operation accident.
Alternatively, in embodiment of the present invention, described wind carries the current arm support attitude that control setup 25 specifically can be used for according to described weight-lifting equipment, the current arm support head wind speed of described weight-lifting equipment, the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate the current operating state wind acted on described weight-lifting equipment and carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and using the current operating state wind acted on described weight-lifting equipment calculated, the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment.
That is, when the current wind calculating described weight-lifting equipment carries, the whole wind hanging loading system comprising described weight-lifting equipment and described weight-lifting equipment institute handling article can be considered and carry situation, thus can reach to carry the wind of weight-lifting equipment and carry out accurate analysis, to improve the accuracy of hoist controlling under the wind effect of carrying and the object of safety.
Further, described wind carries control setup 25 and specifically can be used for the current operating state wind that employing first formulae discovery acts on described weight-lifting equipment and carry, and the wind adopting the second formulae discovery to act on described weight-lifting equipment current institute handling article carries;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is that (and its value can set according to actual conditions for the wind factor of setting, or, specifically can with reference to hoist design specification, determine as the related data in GB3811-83 etc.), P is current operating state blast, A is the entity wind area (its value can according to actual conditions set) of described weight-lifting equipment (or each component of described weight-lifting equipment) perpendicular to wind direction, and P=0.625V 0 2, V 0the current arm support head wind speed of the described weight-lifting equipment obtained for anemoscope measurement (it should be noted that, in order to take into full account the safety of weight-lifting equipment operation, in embodiment of the present invention, the wind speed that anemoscope can be recorded acts on the Lift-on/Lift-off System comprising described weight-lifting equipment and described weight-lifting equipment institute handling article as wind load along the worst horizontal direction of weight-lifting equipment);
Described second formula is P wQ=1.2P h.A q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article can be determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment can be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article perpendicular to the entity wind area of wind direction can be according to the current lift heavy of described weight-lifting equipment or the external world (as hoisting personnel etc.) according to as described in the state of weight-lifting equipment current institute handling article (as the quality of institute's handling article, shape or volume etc.) the entity wind area that inputs is determined.
That is, in embodiment of the present invention, when determining the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the mode with reference to respective standard can be adopted to come automatically to estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction according to the weight (or quality) of described weight-lifting equipment current institute handling article, or, also can adopt to carry on control setup 25 at described wind and corresponding outer input interface is set, to be received the mode of the wind area that hoisting personnel inputs according to the actual conditions of described weight-lifting equipment current institute handling article by this outer input interface, estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the embodiment of the present invention is not limited in any way this.
Particularly, according to the incidence relation (specifically can with reference to the 3rd formula) between wind speed and height, described P hcan represent with following 4th formula:
P h=0.625V 2=0.625[V 0(H/H 0) n] 2=0.625V 0 2(H/H 0) 2n=P(H/H 0) 2n
Wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment; V for converting obtained wind speed by the height of described weight-lifting equipment current institute handling article to jib head wind speed, jib head wind speed corresponding when the height by described weight-lifting equipment current institute handling article sees corresponding jib height of head as; H is the height of described weight-lifting equipment current institute handling article, n is the earth's surface friction coefficient (and its value can set according to actual conditions, be positioned at as being usually set to 0.1 ~ 0.4 interval and comprise any number etc. of this interval endpoint) of setting.
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can be expressed as:
V x=V 0(H x/ H 0) n, wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment, V xfor the jib head wind speed information corresponding with setting jib height of head, H xfor setting jib height of head, n is the earth's surface friction coefficient of setting.
Further, it should be noted that, in embodiment of the present invention, described wind carries control setup 25 and also can be used for according to the incidence relation (specifically can with reference to the 3rd formula) between wind speed and height, and the current arm support head wind speed of the current arm support height of head of described weight-lifting equipment and described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle, and in conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries, and, carry compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to the described weight-lifting equipment pre-set, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
That is, because jib jib head when setting change angle range of motion is in different height, therefore, under current arm support head wind speed prerequisite under the known current arm support elevation angle or under the height of current arm support head place, by the incidence relation between the jib elevation angle and jib height of head, and the incidence relation between wind speed and height, the arm head wind speed at (namely under the different jib elevation angle) under can obtaining different change angle, and and then account form can be carried according to the wind described in the embodiment of the present invention, under obtaining same lift heavy, the wind of (namely under current lift heavy) described weight-lifting equipment under the different jib elevation angle carries, and, carry compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to the described weight-lifting equipment pre-set, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
Further, it should be noted that, in embodiment of the present invention, wind carry control setup 25 also can be used for showing the current wind calculated carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy; And according to the current wind of display carry occupy current arm support attitude under under the most strong wind that the can bear percentage size of carrying and current lift heavy described weight-lifting equipment jib corresponding to safe change angle scope, control described weight-lifting equipment and run in respective secure areas.
Further, it should be noted that, wind carry control setup 25 except can be used for showing the current wind calculated carry occupy current arm support attitude under except the most strong wind that the can bear percentage size of carrying, also can be used for the real-time change of the jib attitude according to described weight-lifting equipment, the percentage size that the most strong wind that wind under jib attitude after this change that real-time display calculates can bear under carrying the described weight-lifting equipment that occupies and the pre-set jib attitude after this change carries, the embodiment of the present invention does not repeat this.
Further, it should be noted that, in embodiment of the present invention, wind carries control setup 25 and also can be used for the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set to compare, the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then can determine that described weight-lifting equipment can safe operation, otherwise, then can determine that described weight-lifting equipment cannot safe operation.
That is, in embodiment of the present invention, similarly to the prior art, described wind carries control setup 25 and also can only utilize wind speed to carry out corresponding control to lifting operation, but, unlike the prior art, in embodiment of the present invention, when utilizing wind speed to carry out corresponding control to lifting operation, usually the different wind speed reference values meeting safety control can be set for different jib attitudes, to reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, with the object of the accuracy and safety that improve hoist controlling.
Further, it should be noted that, in embodiment of the present invention, described wind speed measuring device 21 can be the anemoscope of the jib head being positioned at weight-lifting equipment usually, described lift hook position measurement mechanism 22 can be the angular encoder at the elevator place that hoists being positioned at weight-lifting equipment usually, described jib elevation angle measuring device 23 can be the angular transducer bottom the jib being positioned at weight-lifting equipment usually, and described lift heavy measurement mechanism 24 can be the limiter of moment being positioned at weight-lifting equipment usually.That is, described wind carry control setup 25 specifically can be used for from the anemoscope of the jib head being positioned at weight-lifting equipment obtain weight-lifting equipment current arm support head wind speed, obtain from the angular encoder place of the elevator that hoists being positioned at weight-lifting equipment weight-lifting equipment current lift hook position, obtain the current arm support elevation angle of weight-lifting equipment from the angular transducer bottom the jib being positioned at weight-lifting equipment and obtain the current lift heavy of weight-lifting equipment from the limiter of moment being positioned at weight-lifting equipment.
It should be noted that, the standard configuration device in weight-lifting equipment is generally due to anemoscope, angular encoder, angular transducer, limiter of moment etc., therefore, in technical scheme described in the embodiment of the present invention, also on the basis without the need to increasing any extra sensing equipment, the effect of the performance giving full play to hoisting crane can be reached.
It should be noted that in addition, wind described in the embodiment of the present invention carries the position that control setup 25 can be arranged in control display panel 12 place of existing wind borne control system usually, that is, can be equivalent to the control display panel after improving, the embodiment of the present invention does not repeat this.
Further, described limiter of moment, namely described lift heavy measurement mechanism 24 usually can be and is positioned at the integrated equipment that described wind carries control setup 25; Certainly, it should be noted that, described limiter of moment, namely described lift heavy measurement mechanism 24 also can be the autonomous device carrying control setup 25 independent of described wind, and the embodiment of the present invention does not repeat this.Particularly, in fig. 2, with described limiter of moment, namely described lift heavy measurement mechanism 24 carries the integrated equipment of control setup 25 for being positioned at described wind is that example carries out signal explanation to it.
Further, based on same inventive concept, the embodiment of the present invention one additionally provides a kind of weight-lifting equipment, and described weight-lifting equipment can comprise the wind borne control system described in the embodiment of the present invention one, and the embodiment of the present invention does not repeat this.Wherein, the concrete structure of described wind borne control system and function see the associated description in the embodiment of the present invention one, can repeat part and repeat no more.
The embodiment of the present invention one provides a kind of wind borne control system and weight-lifting equipment, in technical scheme described in the embodiment of the present invention one, the current arm support attitude of weight-lifting equipment can be determined according to the current arm support elevation angle of weight-lifting equipment, and in conjunction with the current arm support head wind speed of weight-lifting equipment, the current wind that current lift hook position and current lift heavy calculate weight-lifting equipment carries, and determine that can weight-lifting equipment safe operation by being carried by the current wind calculated to carry with the most strong wind that can bear under current arm support attitude to compare, thus relative to described in the prior art by arranging a fixing wind speed reference value, and the mode that compares of the jib head wind speed itself and anemoscope measurement obtained is to judge whether hoisting crane can carry out compared with the mode of lifting operation, can reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, the accuracy of hoist controlling under acting on and the object of safety is carried to improve wind, and, significantly improve because the accuracy of hoist controlling and safety all obtain, thus on this basis, also can reach expansion weight-lifting equipment, as the scope of work of hoisting crane etc., and improve the object of the attendance rate (i.e. Occupation coefficient) of weight-lifting equipment.In addition, due in technical scheme described in the embodiment of the present invention one, the impact that each factors such as the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy are carried wind can be considered, thus relative to this factor of wind speed that only take into account described in the prior art concerning the impact that wind carries, can further improve the accuracy of hoist controlling.Have again, due in technical scheme described in the embodiment of the present invention one, the anemoscope, angular encoder, angular transducer, limiter of moment etc. that are respectively used to measure the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy etc. are generally the standard configuration device in weight-lifting equipment, therefore, also on the basis without the need to increasing any extra sensing equipment, the effect of the performance giving full play to hoisting crane can be reached.
Embodiment two:
Based on same inventive concept, the embodiment of the present invention two provides a kind of wind and carries control method, and as shown in Figure 3, it carries the schematic flow sheet of control method for wind described in the embodiment of the present invention two, and described wind carries control method and can comprise the following steps:
Step 301: obtain the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy.
Particularly, the executive agent of each step in the embodiment of the present invention two usually can be the wind described in the embodiment of the present invention one and carries control setup, and the embodiment of the present invention does not repeat this.
Alternatively, obtain the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy, can comprise:
From the anemoscope of the jib head being positioned at weight-lifting equipment obtain weight-lifting equipment current arm support head wind speed, obtain from the angular encoder place of the elevator that hoists being positioned at weight-lifting equipment weight-lifting equipment current lift hook position, obtain the current arm support elevation angle of weight-lifting equipment from the angular transducer bottom the jib being positioned at weight-lifting equipment and obtain the current lift heavy of weight-lifting equipment from the limiter of moment being positioned at weight-lifting equipment.
It should be noted that, the standard configuration device in weight-lifting equipment is generally due to anemoscope, angular encoder, angular transducer, limiter of moment etc., therefore, in technical scheme described in the embodiment of the present invention, on the basis without the need to increasing any extra sensing equipment, the effect of the performance giving full play to hoisting crane can be reached.
Step 302: according to the current arm support elevation angle of the described weight-lifting equipment got and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and carry according to the current wind that the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment.
Alternatively, the current wind calculating described weight-lifting equipment according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment carries, and can comprise:
Calculate according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment the current operating state wind acted on described weight-lifting equipment to carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment using the current operating state wind acted on described weight-lifting equipment calculated.
That is, when the current wind calculating described weight-lifting equipment carries, the whole wind hanging loading system comprising described weight-lifting equipment and described weight-lifting equipment institute handling article can be considered and carry situation, thus can reach to carry the wind of weight-lifting equipment and carry out accurate analysis, to improve the accuracy of hoist controlling under the wind effect of carrying and the object of safety.
Further, calculate according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment the current operating state wind acted on described weight-lifting equipment to carry, and the wind acted on described weight-lifting equipment current institute handling article carries, can comprise:
The wind adopting the first formulae discovery current operating state wind acted on described weight-lifting equipment to carry and to adopt the second formulae discovery to act on described weight-lifting equipment current institute handling article carries;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is that (and its value can set according to actual conditions for the wind factor of setting, or, specifically can with reference to hoist design specification, determine as the related data in GB3811-83 etc.), P is current operating state blast, and A is the entity wind area of described weight-lifting equipment (or each component of described weight-lifting equipment) perpendicular to wind direction, and P=0.625V 0 2, V 0for the current arm support head wind speed of described weight-lifting equipment;
Described second formula is P wQ=1.2P h.A q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article can be determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment can be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article perpendicular to the entity wind area of wind direction can be according to the current lift heavy of described weight-lifting equipment or the external world (as hoisting personnel etc.) according to as described in the state of weight-lifting equipment current institute handling article (as the quality of institute's handling article, shape or volume etc.) the entity wind area that inputs is determined.
That is, in embodiment of the present invention, when determining the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the mode with reference to respective standard can be adopted to come automatically to estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction according to the weight (or quality) of described weight-lifting equipment current institute handling article, or, also can adopt to carry on control setup at wind and corresponding outer input interface is set, to be received the mode of the wind area that hoisting personnel inputs according to the actual conditions of described weight-lifting equipment current institute handling article by this outer input interface, estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the embodiment of the present invention is not limited in any way this.
Particularly, according to the incidence relation (specifically can with reference to the 3rd formula) between wind speed and height, described P hcan represent with following 4th formula:
P h=0.625V 2=0.625[V 0(H/H 0) n] 2=0.625V 0 2(H/H 0) 2n=P(H/H 0) 2n
Wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment; V for converting obtained wind speed by the height of described weight-lifting equipment current institute handling article to jib head wind speed, jib head wind speed corresponding when the height by described weight-lifting equipment current institute handling article sees corresponding jib height of head as; H is the height of described weight-lifting equipment current institute handling article, n is the earth's surface friction coefficient (and its value can set according to actual conditions, be positioned at as being usually set to 0.1 ~ 0.4 interval and comprise any number etc. of this interval endpoint) of setting.
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can be expressed as:
V x=V 0(H x/ H 0) n, wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment, V xfor the jib head wind speed information corresponding with setting jib height of head, H xfor setting jib height of head, n is the earth's surface friction coefficient of setting.
Step 303: the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
Wherein, it can be comprehensively obtain according to the jib rollover stability under the current arm support attitude of described weight-lifting equipment and jib structure intensity that the most strong wind that can bear under the current arm support attitude of described weight-lifting equipment carries.Wherein, the resistance to capsizing of the jib of described weight-lifting equipment under the jib rollover stability under the current arm support attitude of described weight-lifting equipment refers to current arm support attitude, the embodiment of the present invention does not repeat this.
It should be noted that in addition, when the current wind determining to calculate carry be not less than current arm support attitude under the most strong wind that can bear carry time, described wind carries control setup by decline suspension hook to make lift heavy liftoff nearer or abandon lifting and restart the modes such as operation control lifting operation after wind speed diminishes, and the embodiment of the present invention is not limited in any way this.Further, when the current wind determining to calculate carry be not less than current arm support attitude under the most strong wind that can bear carry time, described wind carries control setup also can carry out security alarm, to point out operation dangerous and prevent the generation of lifting operation accident.
Further, in embodiment of the present invention, described method also can comprise:
According to the incidence relation between wind speed and height and the current arm support height of head of described weight-lifting equipment and the current arm support head wind speed of described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle; And
In conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries; And,
Carry and compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to that pre-set, described weight-lifting equipment, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
That is, because jib jib head when setting change angle range of motion is in different height, therefore, under current arm support head wind speed prerequisite under the known current arm support elevation angle or under the height of current arm support head place, by the incidence relation between the jib elevation angle and jib height of head, and the incidence relation between wind speed and height, the arm head wind speed at (namely under the different jib elevation angle) under can obtaining different change angle, and and then account form can be carried according to the wind described in the embodiment of the present invention, under obtaining same lift heavy, the wind of (namely under current lift heavy) described weight-lifting equipment under the different jib elevation angle carries, and, carry compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to the described weight-lifting equipment pre-set, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
Further, in embodiment of the present invention, described method also can comprise:
Show current wind carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy; And
According to the current wind of display carry occupy current arm support attitude under under the most strong wind that the can bear percentage size of carrying and current lift heavy described weight-lifting equipment jib corresponding to safe change angle scope, control described weight-lifting equipment and run in respective secure areas.
Further, in embodiment of the present invention, described method also can comprise:
The maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set is compared;
The maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
That is, in embodiment of the present invention, similarly to the prior art, wind speed also can be only utilized to carry out corresponding control to lifting operation, but, unlike the prior art, in embodiment of the present invention, when utilizing wind speed to carry out corresponding control to lifting operation, usually the different wind speed reference values meeting safety control can be set for different jib attitudes, to reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, with the object of the accuracy and safety that improve hoist controlling, especially to the Hoisting Program that underloading lifts and terrain clearance is higher, there is obvious security advantages.
The embodiment of the present invention two provides a kind of wind and carries control method, in technical scheme described in the embodiment of the present invention two, the current arm support attitude of weight-lifting equipment can be determined according to the current arm support elevation angle of weight-lifting equipment, and in conjunction with the current arm support head wind speed of weight-lifting equipment, the current wind that current lift hook position and current lift heavy calculate weight-lifting equipment carries, and determine that can weight-lifting equipment safe operation by being carried by the current wind calculated to carry with the most strong wind that can bear under current arm support attitude to compare, thus relative to described in the prior art by arranging a fixing wind speed reference value, and the mode that compares of the jib head wind speed itself and anemoscope measurement obtained is to judge whether hoisting crane can carry out compared with the mode of lifting operation, can reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, the accuracy of hoist controlling under acting on and the object of safety is carried to improve wind, and, significantly improve because the accuracy of hoist controlling and safety all obtain, thus on this basis, also can reach the scope of work expanding weight-lifting equipment, and improve the object of the attendance rate (i.e. Occupation coefficient) of weight-lifting equipment.In addition, due in technical scheme described in the embodiment of the present invention two, the impact that each factors such as the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy are carried wind can be considered, thus relative to this factor of wind speed that only take into account described in the prior art concerning the impact that wind carries, can further improve the accuracy of hoist controlling.Have again, due in technical scheme described in the embodiment of the present invention two, the anemoscope, angular encoder, angular transducer, limiter of moment etc. that are respectively used to measure the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy etc. are generally the standard configuration device in weight-lifting equipment, therefore, also on the basis without the need to increasing any extra sensing equipment, the effect of the performance giving full play to hoisting crane can be reached.
Embodiment three:
Based on same inventive concept, the embodiment of the present invention three provides a kind of wind and carries control setup, and as shown in Figure 4, it carries the structural representation of control setup for wind described in the embodiment of the present invention three, and described wind carries control setup and can comprise:
Acquisition module 41, can be used for obtaining the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy.Alternatively, described acquisition module 41 specifically can be used for from the anemoscope of the jib head being positioned at weight-lifting equipment obtain weight-lifting equipment current arm support head wind speed, obtain from the angular encoder place of the elevator that hoists being positioned at weight-lifting equipment weight-lifting equipment current lift hook position, obtain the current arm support elevation angle of weight-lifting equipment from the angular transducer bottom the jib being positioned at weight-lifting equipment and obtain the current lift heavy of weight-lifting equipment from the limiter of moment being positioned at weight-lifting equipment; Wherein, described limiter of moment is be positioned at the integrated equipment that described wind carries control setup, or, for carrying the autonomous device of control setup independent of described wind.
Processing module 42, can be used for the current arm support elevation angle of the described weight-lifting equipment got according to described acquisition module 41 and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and the current arm support attitude of the described weight-lifting equipment got according to described acquisition module, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
Wherein, it can be comprehensively obtain according to the jib rollover stability under the current arm support attitude of described weight-lifting equipment and jib structure intensity that the most strong wind that can bear under the current arm support attitude of described weight-lifting equipment carries.Wherein, the resistance to capsizing of the jib of described weight-lifting equipment under the jib rollover stability under the current arm support attitude of described weight-lifting equipment refers to current arm support attitude, the embodiment of the present invention does not repeat this.
Alternatively, described processing module 42 specifically can be used for the current arm support attitude of the described weight-lifting equipment got according to described acquisition module 41, the current arm support head wind speed of described weight-lifting equipment, the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate the current operating state wind acted on described weight-lifting equipment and carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and using the current operating state wind acted on described weight-lifting equipment calculated, the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment.
That is, when the current wind calculating described weight-lifting equipment carries, the whole wind hanging loading system comprising described weight-lifting equipment and described weight-lifting equipment institute handling article can be considered and carry situation, thus can reach to carry the wind of weight-lifting equipment and carry out accurate analysis, to improve the accuracy of hoist controlling under the wind effect of carrying and the object of safety.
Particularly, described processing module 42 specifically can be used for the employing first formulae discovery current operating state wind acted on described weight-lifting equipment and to carry and the wind that adopts the second formulae discovery to act on described weight-lifting equipment current institute handling article carries;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is the wind factor of setting, and P is current operating state blast, and A is the entity wind area of described weight-lifting equipment perpendicular to wind direction, and P=0.625V 0 2, V 0for the current arm support head wind speed of described weight-lifting equipment;
Described second formula is P wQ=1.2P h.A q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article can be determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment can be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article perpendicular to the entity wind area of wind direction can be according to the current lift heavy of described weight-lifting equipment or the external world (as hoisting personnel etc.) according to as described in the state of weight-lifting equipment current institute handling article (as the quality of institute's handling article, shape or volume etc.) the entity wind area that inputs is determined.
That is, in embodiment of the present invention, when determining the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the mode with reference to respective standard can be adopted to come automatically to estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction according to the weight (or quality) of described weight-lifting equipment current institute handling article, or, also can adopt to carry on control setup at wind and corresponding outer input interface is set, to be received the mode of the wind area that hoisting personnel inputs according to the actual conditions of described weight-lifting equipment current institute handling article by this outer input interface, estimate the entity wind area of described weight-lifting equipment current institute handling article perpendicular to wind direction, the embodiment of the present invention is not limited in any way this.
Particularly, according to the incidence relation (specifically can with reference to the 3rd formula) between wind speed and height, described P hcan represent with following 4th formula:
P h=0.625V 2=0.625[V 0(H/H 0) n] 2=0.625V 0 2(H/H 0) 2n=P(H/H 0) 2n
Wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment; V for converting obtained wind speed by the height of described weight-lifting equipment current institute handling article to jib head wind speed, jib head wind speed corresponding when the height by described weight-lifting equipment current institute handling article sees corresponding jib height of head as; H is the height of described weight-lifting equipment current institute handling article, n is the earth's surface friction coefficient (and its value can set according to actual conditions, be positioned at as being usually set to 0.1 ~ 0.4 interval and comprise any number etc. of this interval endpoint) of setting.
Wherein, above-mentioned relate to for reflecting that the 3rd formula of the incidence relation between wind speed and height can be expressed as:
V x=V 0(H x/ H 0) n, wherein, V 0for the current arm support head wind speed of described weight-lifting equipment, H 0for the current arm support height of head of described weight-lifting equipment, V xfor the jib head wind speed information corresponding with setting jib height of head, H xfor setting jib height of head, n is the earth's surface friction coefficient of setting.
Further, described processing module 42 also can be used for according to the incidence relation between wind speed and height, and the current arm support head wind speed of the current arm support height of head of described weight-lifting equipment and described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle, and in conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries, and, by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried and pre-setting, the most strong wind that described weight-lifting equipment can bear under the jib attitude corresponding to the corresponding jib elevation angle carries and compares, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
That is, because jib jib head when setting change angle range of motion is in different height, therefore, under current arm support head wind speed prerequisite under the known current arm support elevation angle or under the height of current arm support head place, by the incidence relation between the jib elevation angle and jib height of head, and the incidence relation between wind speed and height, the arm head wind speed at (namely under the different jib elevation angle) under can obtaining different change angle, and and then account form can be carried according to the wind described in the embodiment of the present invention, under obtaining same lift heavy, the wind of (namely under current lift heavy) described weight-lifting equipment under the different jib elevation angle carries, and, carry compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to the described weight-lifting equipment pre-set, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy.
Further, described wind carries control setup and also can comprise display module 43:
Described display module 43 can be used for showing current wind carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy.
Correspondingly, under the percentage size that the most strong wind that the current wind that described processing module 42 also can be used for showing according to described display module 43 can bear under carrying and occupying current arm support attitude carries and current lift heavy, the safe change angle scope corresponding to jib of described weight-lifting equipment, controls described weight-lifting equipment and runs in respective secure areas.
Further, it should be noted that, described display module 43 except can be used for showing the current wind calculated carry occupy current arm support attitude under except the most strong wind that the can bear percentage size of carrying, also can be used for the real-time change of the jib attitude according to described weight-lifting equipment, the percentage size that the most strong wind that wind under jib attitude after this change that real-time display calculates can bear under carrying the described weight-lifting equipment that occupies and the pre-set jib attitude after this change carries, the embodiment of the present invention does not repeat this.
Further, in embodiment of the present invention, described processing module 42 also can be used for the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set to compare, the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
That is, in embodiment of the present invention, similarly to the prior art, described wind carries control setup and also can only utilize wind speed to carry out corresponding control to lifting operation, but, unlike the prior art, in embodiment of the present invention, when utilizing wind speed to carry out corresponding control to lifting operation, usually the different wind speed reference values meeting safety control can be set for different jib attitudes, to reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, with the object of the accuracy and safety that improve hoist controlling.
The embodiment of the present invention three provides a kind of wind and carries control setup, in technical scheme described in the embodiment of the present invention three, the current arm support attitude of weight-lifting equipment can be determined according to the current arm support elevation angle of weight-lifting equipment, and in conjunction with the current arm support head wind speed of weight-lifting equipment, the current wind that current lift hook position and current lift heavy calculate weight-lifting equipment carries, and determine that can weight-lifting equipment safe operation by being carried by the current wind calculated to carry with the most strong wind that can bear under current arm support attitude to compare, thus relative to described in the prior art by arranging a fixing wind speed reference value, and the mode that compares of the jib head wind speed itself and anemoscope measurement obtained is to judge whether hoisting crane can carry out compared with the mode of lifting operation, can reach according to different jib attitudes, the wind of weight-lifting equipment is carried and carries out quantitative analysis, the accuracy of hoist controlling under acting on and the object of safety is carried to improve wind, and, significantly improve because the accuracy of hoist controlling and safety all obtain, thus on this basis, also can reach the scope of work expanding weight-lifting equipment, and improve the object of the attendance rate (i.e. Occupation coefficient) of weight-lifting equipment.In addition, due in technical scheme described in the embodiment of the present invention three, the impact that each factors such as the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy are carried wind can be considered, thus relative to this factor of wind speed that only take into account described in the prior art concerning the impact that wind carries, can further improve the accuracy of hoist controlling.Have again, due in technical scheme described in the embodiment of the present invention three, the anemoscope, angular encoder, angular transducer, limiter of moment etc. that are respectively used to measure the current arm support elevation angle of weight-lifting equipment, current arm support head wind speed, current lift hook position and current lift heavy etc. are generally the standard configuration device in weight-lifting equipment, therefore, also on the basis without the need to increasing any extra sensing equipment, the effect of the performance giving full play to hoisting crane can be reached.
Although describe the preferred embodiments of the present invention, those skilled in the art once obtain the basic creative concept of cicada, then can make other change and amendment to these embodiments.So claims are intended to be interpreted as comprising preferred embodiment and falling into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (19)

1. a wind borne control system, is characterized in that, comprising:
Wind speed measuring device, for measuring the current arm support head wind speed of weight-lifting equipment;
Lift hook position measurement mechanism, for measuring the current lift hook position of weight-lifting equipment;
Jib elevation angle measuring device, for measuring the current arm support elevation angle of weight-lifting equipment;
Lift heavy measurement mechanism, for measuring the current lift heavy of weight-lifting equipment;
Wind carries control setup, for according to the current arm support elevation angle of described weight-lifting equipment and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and according to the current arm support attitude of described weight-lifting equipment, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
2. wind borne control system as claimed in claim 1, is characterized in that,
Described wind carries control setup, specifically for the current arm support attitude according to described weight-lifting equipment, the current arm support head wind speed of described weight-lifting equipment, the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate the current operating state wind acted on described weight-lifting equipment and carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and using the current operating state wind acted on described weight-lifting equipment calculated, the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment.
3. wind borne control system as claimed in claim 2, is characterized in that,
Described wind carries control setup, carries and the wind that adopts the second formulae discovery to act on described weight-lifting equipment current institute handling article carries specifically for adopting the first formulae discovery current operating state wind acted on described weight-lifting equipment;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is the wind factor of setting, and P is current operating state blast, and A is the entity wind area of described weight-lifting equipment perpendicular to wind direction, and P=0.625V 0 2, V 0for the current arm support head wind speed of described weight-lifting equipment;
Described second formula is P wQ=1.2P h.a q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article is determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article are that the entity wind area that inputs according to the state of described weight-lifting equipment current institute handling article according to current lift heavy or the external world of described weight-lifting equipment is determined perpendicular to the entity wind area of wind direction.
4. wind borne control system as claimed in claim 1, is characterized in that,
Described wind carries control setup, also for according to the incidence relation between wind speed and height, and the current arm support head wind speed of the current arm support height of head of described weight-lifting equipment and described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle, and in conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries, and, by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried and pre-setting, the most strong wind that described weight-lifting equipment can bear under the jib attitude corresponding to the corresponding jib elevation angle carries and compares, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy, wherein, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined.
5. wind borne control system as claimed in claim 4, is characterized in that,
Described wind carries control setup, also for show current wind carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy, and according to the current wind of display carry occupy current arm support attitude under under the most strong wind that the can bear percentage size of carrying and current lift heavy described weight-lifting equipment jib corresponding to safe change angle scope, control described weight-lifting equipment and run in respective secure areas.
6. wind borne control system as claimed in claim 1, is characterized in that,
Described wind carries control setup, also for the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set is compared, the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
7. a weight-lifting equipment, is characterized in that, comprises the arbitrary described wind borne control system of claim 1 ~ 6.
8. wind carries a control method, it is characterized in that, comprising:
Obtain the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy;
According to the current arm support elevation angle of the described weight-lifting equipment got and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and according to the current arm support attitude of the described weight-lifting equipment got, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
9. wind as claimed in claim 8 carries control method, it is characterized in that, the current wind calculating described weight-lifting equipment according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment carries, and comprising:
Calculate according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment the current operating state wind acted on described weight-lifting equipment to carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment using the current operating state wind acted on described weight-lifting equipment calculated.
10. wind as claimed in claim 9 carries control method, it is characterized in that, calculate according to the current lift hook position of the current arm support head wind speed of the current arm support attitude of the described weight-lifting equipment got, described weight-lifting equipment, described weight-lifting equipment and the current lift heavy of described weight-lifting equipment the current operating state wind acted on described weight-lifting equipment to carry, and the wind acted on described weight-lifting equipment current institute handling article carries, comprising:
The wind adopting the first formulae discovery current operating state wind acted on described weight-lifting equipment to carry and to adopt the second formulae discovery to act on described weight-lifting equipment current institute handling article carries;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is the wind factor of setting, and P is current operating state blast, and A is the entity wind area of described weight-lifting equipment perpendicular to wind direction, and P=0.625V 0 2, V 0for the current arm support head wind speed of described weight-lifting equipment;
Described second formula is P wQ=1.2P h.a q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article is determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article are that the entity wind area that inputs according to the state of described weight-lifting equipment current institute handling article according to current lift heavy or the external world of described weight-lifting equipment is determined perpendicular to the entity wind area of wind direction.
11. wind as claimed in claim 8 carry control method, and it is characterized in that, described method also comprises:
According to the incidence relation between wind speed and height and the current arm support height of head of described weight-lifting equipment and the current arm support head wind speed of described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle; And
In conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries; And,
Carry and compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to that pre-set, described weight-lifting equipment, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy; Wherein, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined.
12. wind as claimed in claim 11 carry control method, and it is characterized in that, described method also comprises:
Show current wind carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy; And
According to the current wind of display carry occupy current arm support attitude under under the most strong wind that the can bear percentage size of carrying and current lift heavy described weight-lifting equipment jib corresponding to safe change angle scope, control described weight-lifting equipment and run in respective secure areas.
13. wind as claimed in claim 8 carry control method, and it is characterized in that, described method also comprises:
The maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set is compared;
The maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
14. 1 kinds of wind carry control setup, it is characterized in that, comprising:
Acquisition module, for obtaining the current arm support head wind speed of weight-lifting equipment, current lift hook position, the current arm support elevation angle and current lift heavy;
Processing module, for the current arm support elevation angle of described weight-lifting equipment that gets according to described acquisition module and the jib combined information of described weight-lifting equipment, determine the current arm support attitude of described weight-lifting equipment, and the current arm support attitude of the described weight-lifting equipment got according to described acquisition module, the current arm support head wind speed of described weight-lifting equipment, the current wind that the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate described weight-lifting equipment carries, and the current wind calculated is carried to carry with the most strong wind that can bear under the current arm support attitude of the described weight-lifting equipment pre-set and compare, the most strong wind that the current wind calculated if determine can bear under carrying and being less than current arm support attitude carries, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
15. wind as claimed in claim 14 carry control setup, it is characterized in that,
Described processing module, specifically for the current arm support attitude of described weight-lifting equipment got according to described acquisition module, the current arm support head wind speed of described weight-lifting equipment, the current lift hook position of described weight-lifting equipment and the current lift heavy of described weight-lifting equipment calculate the current operating state wind acted on described weight-lifting equipment and carry, and the wind acted on described weight-lifting equipment current institute handling article carries, and using the current operating state wind acted on described weight-lifting equipment calculated, the wind carrying and act on described weight-lifting equipment current institute handling article carries sum and carries as the current wind of described weight-lifting equipment.
16. wind as claimed in claim 15 carry control setup, it is characterized in that,
Described processing module, carries specifically for adopting the first formulae discovery current operating state wind acted on described weight-lifting equipment and the wind that adopts the second formulae discovery to act on described weight-lifting equipment current institute handling article carries;
Wherein, described first formula is P w=C.P.A, described P wfor the current operating state wind acted on described weight-lifting equipment carries, C is the wind factor of setting, and P is current operating state blast, and A is the entity wind area of described weight-lifting equipment perpendicular to wind direction, and P=0.625V 0 2, V 0for the current arm support head wind speed of described weight-lifting equipment;
Described second formula is P wQ=1.2P h.a q, described P wQfor the wind acted on described weight-lifting equipment current institute handling article carry, P hfor the blast obtained after carrying out converting to current operating state blast according to the ratio between the height of described weight-lifting equipment current institute handling article and the current arm support height of head of described weight-lifting equipment, A qfor described weight-lifting equipment current institute handling article are perpendicular to the entity wind area of wind direction, wherein, the height of described weight-lifting equipment current institute handling article is determined according to the current lift hook position of described weight-lifting equipment, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined, described weight-lifting equipment current institute handling article are that the entity wind area that inputs according to the state of described weight-lifting equipment current institute handling article according to current lift heavy or the external world of described weight-lifting equipment is determined perpendicular to the entity wind area of wind direction.
17. wind as claimed in claim 14 carry control setup, it is characterized in that,
Described processing module, also for according to the current arm support height of head of the incidence relation between wind speed and height and described weight-lifting equipment and the current arm support head wind speed of described weight-lifting equipment, jib head wind speed corresponding when determining that the jib of described weight-lifting equipment is in the different jib elevation angle; And in conjunction with the lift hook position of the described weight-lifting equipment under the corresponding jib elevation angle and the current lift heavy of described weight-lifting equipment, under calculating current lift heavy, the wind of described weight-lifting equipment under the different jib elevation angle carries; And, carry and compare by the wind of described weight-lifting equipment under each jib elevation angle under the current lift heavy calculated being carried the most strong wind that can bear under the jib attitude corresponding to the corresponding jib elevation angle to that pre-set, described weight-lifting equipment, the safe change angle scope corresponding to jib of described weight-lifting equipment under determining current lift heavy; Wherein, the current arm support height of head of described weight-lifting equipment be according to the current arm support attitude of described weight-lifting equipment or the current arm support elevation angle of described weight-lifting equipment determined.
18. wind as claimed in claim 17 carry control setup, and it is characterized in that, described wind carries control setup and also comprises display module:
Described display module, for show current wind carry occupy current arm support attitude under the most strong wind that the can bear percentage size of carrying, and the safe change angle scope corresponding to jib of described weight-lifting equipment under current lift heavy;
Described processing module, under the percentage size that the most strong wind that current wind also for showing according to described display module can bear under carrying and occupying current arm support attitude carries and current lift heavy, the safe change angle scope corresponding to jib of described weight-lifting equipment, controls described weight-lifting equipment and runs in respective secure areas.
19. wind as claimed in claim 14 carry control setup, it is characterized in that,
Described processing module, also for being compared by the maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment and the current arm support attitude of described weight-lifting equipment pre-set; The maximum wind speed that can bear under the current arm support head wind speed of described weight-lifting equipment is less than the current arm support attitude of described weight-lifting equipment if determine, then determine that described weight-lifting equipment can safe operation, otherwise, then determine that described weight-lifting equipment cannot safe operation.
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