CN104495314A - Filling bottle correcting and pushing method - Google Patents
Filling bottle correcting and pushing method Download PDFInfo
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- CN104495314A CN104495314A CN201410685573.2A CN201410685573A CN104495314A CN 104495314 A CN104495314 A CN 104495314A CN 201410685573 A CN201410685573 A CN 201410685573A CN 104495314 A CN104495314 A CN 104495314A
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- filling bottle
- bottle
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Abstract
The invention discloses a filling bottle correcting and pushing method. The method depends on a filling bottle correcting and pushing system. The filling bottle correcting and pushing system comprises a correcting device and a pushing device, the correcting device is a cavity with one end open, the inner side wall of the cavity is provided with a spiral rising material passage, and the pushing device comprises a pushing cylinder and a pushing platform. By the method, directional conveying of filing bottles as well as automatic direction correction and pushing of the filling bottles can be achieved.
Description
Technical field
The present invention relates to a kind of filling bottle to correct and push method, belong to pharmaceutical chemicals filling bottle and rinse and wash technical field.
Background technology
Automatic assembly technique has become the important component part in modern manufacturing industry, last link generally in process of producing product, and the process of assembling automatically and result, directly have influence on the performance of product, output and cost.But in automatically assembling, most problem results from material supply process.Therefore, the orientation of object and feeding question ensure assembly quality, the key of enhancing productivity.
In existing automatic assembly technique, material loading link adopts oscillatory type feeder mostly, and its feature is:
1) oscillatory type feeder is in resonance range or the work of subresonance district, can obtain higher drive efficiency;
2) when exciting frequency one timing, the increase of amplitude will cause increasing of feeding speed; When frequency changes, if change the size of amplitude, then feeding speed and frequency are inversely proportional to and change;
3) the less then feeding speed in the inclination angle of feeding orbit is higher, and because plug in bottom charging tray has higher feeding speed, therefore the interior plug on track is often subject to pushing of base element and transports forward.
In chemical medicine field, require relatively high to the quality testing of filling liquid, in daily production practice, often to filling bottle filling finish after or just carry out sampling after packaging and check and examine; May in 2012, the 103rd the AOCS meeting of No. 9-12 disclosed a kind of oscillatory type feeder being bioassay standard with filling bottle quality, but this kind of feeder does not solve the problem of how automatically correcting direction and pushing.
Summary of the invention
The object of this part is some aspects of general introduction embodiments of the invention and briefly introduces some preferred embodiments.May do in the specification digest and denomination of invention of this part and the application a little simplify or omit with avoid making this part, specification digest and denomination of invention object fuzzy, and this simplification or omit and can not be used for limiting the scope of the invention.
Correct in view of above-mentioned and/or existing filling bottle and push Problems existing in method, propose the present invention.
Therefore, the object of this invention is to provide the correction of a kind of filling bottle and push method, it can solve and carry out directed problem of transporting and the problem of how to carry out automation correction direction and pushing to filling bottle.
For solving the problems of the technologies described above, the invention provides following technical scheme: a kind of filling bottle is corrected and pushed method, it comprises, the step that transfers out of spiral successively forward at the bottom of the attitude bottle utilizing the arc track of correcting device and bottle falling mouth to lie low to filling bottle; Utilize the step that pushing device is released one by one to filling bottle; Wherein,
Described correcting device, for the cavity of opening is established in one end, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with actuator, described actuator comprises main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, described actuator can make described correcting device produce whirling vibration power, described material road end is connected with track, described material road is provided with arc track and bottle falling mouth, described arc track divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, described bottle falling mouth is arranged at the second half section of described arc track, its width is greater than the width of described filling bottle, its length is the half of described filling bottle length, wherein, filling bottle is without high frequency micro breadth oscillation, when agravic deviation effects, the size l wide by arc track shared in arc track process is expressed as:
l＝[(b
1-b
2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]；
In formula, b
1for filling bottle bottleneck width; b
2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle;
And filling bottle is subject to the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount, its side-play amount Δ l is expressed as:
Δl＝(μθR·sinU)/v；
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track;
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, the wide setting W of arc track is expressed as: W=l+ Δ l;
Described pushing device, comprise and push cylinder and push platform, described push cylinder be arranged at described in push platform side, be connected with pushing block, the described leg pushed on platform is formed pushes spacing space, its side relative with described pushing block is that filling bottle pushes outlet, and its side adjacent with described pushing block is connected with described track.
Correct a kind of preferred version of method of pushing as filling bottle of the present invention, wherein: described double track both sides are provided with groove, are provided with roller inside described slide block, described roller is arranged in described groove, can move in groove.
Beneficial effect of the present invention:
(1) the present invention can solve the problem of filling bottle being carried out to directed transport;
(2) the present invention can solve the problem that filling bottle automation is corrected to direction and pushed.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Wherein:
Fig. 1 corrects the agent structure schematic diagram of method of pushing for a kind of filling bottle described in one embodiment of the invention;
Fig. 2 is the accommodating chamber inner structure schematic diagram of correcting device described in an embodiment shown in Fig. 1 of the present invention;
The main body that Fig. 3 is correcting device described in an embodiment shown in Fig. 1 of the present invention and partial enlargement structural representation;
Fig. 4 is structural representation when filling bottle in an embodiment shown in Fig. 1 of the present invention enters the arc track of described correcting device;
Fig. 5 is structural representation during the bottle falling mouth of filling bottle in an embodiment shown in Fig. 1 of the present invention by described correcting device, can pass through described bottle falling mouth smoothly in figure, at the bottom of filling bottle bottle forward;
Fig. 6 is structural representation during the bottle falling mouth of filling bottle in an embodiment shown in Fig. 1 of the present invention by described correcting device, and in figure, filling bottle bottleneck forward, can drop from described bottle falling mouth;
Fig. 7 is the structural representation of pushing device described in an embodiment shown in Fig. 1 of the present invention;
Fig. 8 is correcting device of the present invention when not carrying out high frequency micro breadth oscillation (namely static), when filling bottle is alpha-beta by described arc track deflection angle, and width indication figure shared by filling bottle;
Fig. 9 fills with the steps flow chart schematic diagram that filling bottle corrects method of pushing in one embodiment of the invention.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with Figure of description.
Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Secondly, alleged herein " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of the present invention.Different local in this manual " in one embodiment " occurred not all refers to same embodiment, neither be independent or optionally mutually exclusive with other embodiments embodiment.
As shown in Figure 9, it illustrates a kind of filling bottle and correct the steps flow chart schematic diagram pushed in an embodiment of method.Wherein, the described filling bottle correction method of pushing comprises:
Step one S1: utilize the arc track of correcting device to lie low to filling bottle the conveying of spiral one by one of attitude, bottleneck filling bottle forward drops falling bottle mouth position, continuation forward at the bottom of bottle transfers out successively;
Step 2 S2: utilize pushing device to release one by one filling bottle.
The method is that method is pushed in the filling bottle correction utilizing filling bottle to correct system of pushing in fact, as shown in Figure 1, it illustrates a kind of filling bottle and corrects the agent structure schematic diagram pushed in an embodiment of system.Wherein, described filling bottle is corrected the system of pushing and is comprised: correcting device 100 and pushing device 200, and in this embodiment, filling bottle is corrected system of pushing and certainly be further comprises control circuit, controls in order to the operation whole filling bottle being corrected to system of pushing.
See Fig. 2, in this embodiment, correcting device 100 is the cavity of one end open, and its inside cavities wall is provided with the material road 101 risen in the shape of a spiral; Cavity bottom is the accommodating chamber comprising certain space, the interior volume that accommodating chamber is formed is provided with actuator (not shown), actuator can make described correcting device 100 produce whirling vibration power, so creates a torsion oscillations on the vertical axis and a vertical linearity vibration simultaneously.In this embodiment, described actuator comprises main electromagnet 102 and main vibration spring 103, in one embodiment, main vibration spring 103 can be laminated spring, main vibration spring 103 tilts to connect bottom and the top of described accommodating chamber, when switching on power, main electromagnet 103 produces suction thereupon, under the effect of electromagnetic attraction, correcting device 100 departs from equipoise and moves, then synchronous torsion is done around central axis, main vibration spring 103 produces elastic deformation simultaneously, when electromagnetic attraction diminishes, correcting device 100 starts change sense of motion sharply, and surmount initial equipoise and reach a certain upper limit, this is because main vibration spring 103 has had enough elastic deformation energies, so repeatedly carry out up and down, just define high frequency micro breadth oscillation.Correcting device 100 produce the result of high frequency micro breadth oscillation, make each point of material road 101 itself except central axis be closely connected with correcting device 100 all carry out high frequency micro breadth oscillation along respective a bit of spatially spiral line tracking.In the process that filling bottle is transferred along material road 101, unification mechanism on material road 101 makes part form unified attitude, because descending speed is very fast, so filling bottle can float in the air, under gravity, fall into bottom material road 101 and again carried along on material road 101 screw, carry out self-orientation arrangement motion.
And in the present embodiment, will enter because filling bottle is follow-up in Portable carrying device 300 and clean, so need proal filling bottle bottom screening filling bottle.As shown in Fig. 3 ~ Fig. 6, a certain section or a few sections in material road 101 arranges arc track 104 and bottle falling mouth 105, arc track 104 divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, bottle falling mouth 105 is arranged at the second half section of arc track 104, its width is greater than the width of filling bottle, and its length is the half of described filling bottle length.So, when bottom filling bottle, proal filling bottle enters this arc track 104, first half section is intersected (see Fig. 4), so can't be blocked by bottle falling mouth 105 or drop down because filling bottle can be formed with bottle falling mouth 105; And enter arc track 104 second half section will by time (see Fig. 5), because filling bottle self center of gravity is closer to the bottle bottom part of filling bottle and the customised design of arc track 104 and bottle falling mouth 105, so proal filling bottle can not drop down from bottle falling mouth 105 bottom filling bottle; And when the proal filling bottle of filling bottle bottleneck enters the second half section of this arc track 104 (see Fig. 6), because filling bottle self center of gravity is closer to the bottle bottom part of filling bottle, so the proal filling bottle of filling bottle bottleneck drops down from bottle falling mouth 105 due to the unbalance meeting of center of gravity, thus realize the screening to filling bottle proal bottom filling bottle.
As shown in Figure 8, in this embodiment, arc track 104 for radius be the circular arc of R, so, filling bottle, when affecting without high frequency micro breadth oscillation, agravic deviation (" agravic deviation " refers to the impact of gravity deflection when filling bottle does not rise by the filling bottle caused because material road is spiral uprising shape) herein, is calculated respectively by with following formula by the large I of arc track 104 wide (l) shared in arc track 104 process:
l＝d
1d
3-d
1d
2+d
3d
4+d
4d
5+d
5d
6(1)
d
1d
3＝Gsinα (2)
d
1d
2＝(b
1/2)·cosα (3)
d
3d
4＝2Rsin[(α-β)/2]·sin[(α+β)/2] (4)
d
4d
5＝(L-G)sinβ (5)
d
5d
6＝(b
2/2)·cosβ (6)
Formula (2) ~ formula (6) is substituted into formula (1) obtain:
l＝[(b
1-b
2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]
In formula, b
1for filling bottle bottleneck width; b
2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck, measures filling bottle center-of-gravity position according to filling bottle bottle production standard between 3/5L ~ 4/5L by suspension method theory, and this numerical value of filling bottle criticized according to difference can Accurate Determining, G in Fig. 8
1, G
2be only the focus point that difference different time is in diverse location, the not different center of gravity of same filling bottle self; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle.
But in practice, due to correcting device 100 run time, filling bottle is in high frequency micro breadth oscillation all the time, and filling bottle is by the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount (Δ l), its side-play amount (Δ l) calculates with following formula:
Δl＝(μθR·sinU)/v
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track.
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, wide (W) of arc track is set as:
W＝l+Δl
The experiment proved that, filling bottle, when the arc track 104 of width, is 100% to pass through, when can't not occur narrow filling bottle get clogged, wide time filling bottle out of reach screening problem, mostly from the problem that bottle falling mouth 105 falls down.
As shown in Figure 7, in this embodiment, composition graphs 1, described pushing device 200, includes and pushes cylinder 201 and push platform 203, pushes cylinder 201 and is arranged at and pushes platform 203 side, be connected with pushing block 202, the leg pushed on platform 203 defines pushes spacing space, and its side relative with pushing block 202 is that filling bottle pushes outlet, and its side adjacent with pushing block 202 is connected with track.Proal filling bottle bottom the filling bottle screened by correcting device 100, behind material road 101 and track, enters to push and platform 203 pushes in spacing space, now, push cylinder 201 and promote pushing block 202 thus filling bottle is pushed out.
Wait that rinsing the filling bottle washed is loaded in the cavity of correcting device 100, along with high frequency micro breadth oscillation along material road 101 directed movement, during to arc track 104, screening is fallen along sense of motion bottleneck filling bottle forward, only retains and continues to be moved into the track be connected with pushing device 200 along sense of motion bottleneck filling bottle backward.Then, filling bottle enters pushes platform 203, until conflict to surrounding the leg pushing spacing space at the bottom of the bottle of filling bottle, meanwhile, turn motor 301 turn carries the position of parts 302 to the side that it is in lower end relatively and the plane of pushing platform 203 level mutually.Then, push cylinder 201 to promote pushing block 202 and filling bottle is pushed out successively push platform 203; Now, correcting device 100 can be set to continue vibration, and push cylinder 201 stop push, now filling bottle is blocked in and pushes in spacing space; And in one embodiment, correcting device 100 is synchronized operation with pushing cylinder 201, that is, when carrying loading full irrigation bottling in parts 302, correcting device 100 stops vibration, and pushing cylinder 201 also stops pushing, and conveniently carries out subsequent operation.
It should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (2)
1. filling bottle is corrected and is pushed a method, it is characterized in that: comprise,
The step that transfers out of spiral successively forward at the bottom of the attitude bottle utilizing the arc track of correcting device and bottle falling mouth to lie low to filling bottle;
Utilize the step that pushing device is released one by one to filling bottle; Wherein,
Described correcting device, for the cavity of opening is established in one end, its inside cavities wall is provided with the material road risen in the shape of a spiral, described cavity bottom is the accommodating chamber comprising certain space, described accommodating chamber inside is provided with actuator, described actuator comprises main electromagnet and main vibration spring, described main vibration spring tilts to connect bottom and the top of described accommodating chamber, described actuator can make described correcting device produce whirling vibration power, described material road end is connected with track, described material road is provided with arc track and bottle falling mouth, described arc track divides into first half section and second half section with filling bottle sense of motion, this arc is circular arc, described bottle falling mouth is arranged at the second half section of described arc track, its width is greater than the width of described filling bottle, its length is the half of described filling bottle length, wherein, filling bottle is without high frequency micro breadth oscillation, when agravic deviation effects, the size l wide by arc track shared in arc track process is expressed as:
l＝[(b
1-b
2)/2]·(cosα-cosβ)+G(sinα-sinβ)+L·sinβ+2R·sin[(α-β)/2]·sin[(α+β)/2]；
In formula, b
1for filling bottle bottleneck width; b
2for filling bottle bottle bottom width degree; L is filling bottle length; G is the distance of filling bottle center of gravity to filling bottle bottleneck; R is filling bottle running orbit radius of curvature; α is the initial steer angle of filling bottle when entering arc track; β be filling bottle move out arc track time final deflection angle;
And filling bottle is subject to the impact of this high frequency micro breadth oscillation and self gravitation, can produce side-play amount, its side-play amount Δ l is expressed as:
Δl＝(μθR·sinU)/v；
In formula, when μ is characteristic frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of this arc track; U is the material road leaning angle risen in the shape of a spiral; Setting θ=alpha-beta, its unit takes rad; R is filling bottle running orbit radius of curvature; When v is with characteristic frequency same frequency high frequency micro breadth oscillation, filling bottle is by the average velociity of the straight-line distance identical with the length of arc track;
By principle of superposition, when correcting device 100 carries out high frequency micro breadth oscillation, the wide setting W of arc track is expressed as: W=l+ Δ l;
Described pushing device, comprise and push cylinder and push platform, described push cylinder be arranged at described in push platform side, be connected with pushing block, the described leg pushed on platform is formed pushes spacing space, its side relative with described pushing block is that filling bottle pushes outlet, and its side adjacent with described pushing block is connected with described track.
2. filling bottle according to claim 1 is corrected and is pushed method, and it is characterized in that: described double track both sides are provided with groove, are provided with roller inside described slide block, described roller is arranged in described groove, can move in groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410685573.2A CN104495314A (en) | 2014-11-25 | 2014-11-25 | Filling bottle correcting and pushing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410685573.2A CN104495314A (en) | 2014-11-25 | 2014-11-25 | Filling bottle correcting and pushing method |
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| CN104495314A true CN104495314A (en) | 2015-04-08 |
Family
ID=52936797
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|---|---|---|---|
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|---|---|---|---|---|
| US20070289841A1 (en) * | 2004-11-05 | 2007-12-20 | New England Machinery, Inc. | Container unscrambler system having adjustable track |
| US20090301840A1 (en) * | 2008-06-10 | 2009-12-10 | Lanfranchi S.R.L. | Apparatus for unscrambling and aligning bulk plastic containers |
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Application publication date: 20150408 |