CN104494989B - 一种油料维修器材包装箱 - Google Patents

一种油料维修器材包装箱 Download PDF

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CN104494989B
CN104494989B CN201410052798.4A CN201410052798A CN104494989B CN 104494989 B CN104494989 B CN 104494989B CN 201410052798 A CN201410052798 A CN 201410052798A CN 104494989 B CN104494989 B CN 104494989B
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oil plant
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CN104494989A (zh
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戚中勇
刘军
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Hubei sanliu11 emergency equipment Co.,Ltd.
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Xinxing Heavy Industry Hubei 3611 Mechanical Co Ltd
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    • B65D2543/00—Lids or covers essentially for box-like containers
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Abstract

一种油料维修器材包装箱，包括箱体、经箱体铰链连接于箱体上的箱盖、用于将箱盖锁紧于箱体的锁扣；箱体与箱盖之间装有限制箱盖翻开角度的限位装置；箱体侧壁上设有折叠把手；箱体底部、箱盖顶部分别设有配合定位以便于包装箱层叠放置的定位凸起、定位凹部；箱体底部四角包角，箱盖顶部四角包角；箱体底部的包角、箱盖顶部的包角上分别设有配合定位以便于包装箱层叠放置的凸球、凹坑；箱体内腔经活动盖板分隔为上下两层储物空间；箱体内设有用于定位活动盖板的支撑装置。本发明可作为平、战时后勤装备修理保养器材存储、储运箱，确保完成后勤单位所需的维修器材携行伴随保障任务。具有结构简单、易于加工、使用方便、一物多用等特点。

Description

一种油料维修器材包装箱
技术领域
本发明属于军用包装箱技术领域。一种用于金属零件、部件包装用器材，特别是用于油料器材的包装，具体涉及一种油料维修器材包装箱。
背景技术
随着一种装备使用时间的增长和装备使用强度的增加，其技术性能逐渐变坏，当装备总成和零部件超过使用极限时，需要通过全面修理才能恢复装备性能，以保证部队正常使用。部队平时或战时包装携行能够承担的修理保养、易损易耗件的维修及换件所需的器材还没有统一的集装方式。
发明内容
本发明的目的在于解决上述问题而提供一种油料维修器材包装箱，包装箱内存放指定数量的修理保养维修器材，多箱按尺寸系列组合，可实现基数化保障。
本发明的技术解决方案是：包括箱体、经箱体铰链连接于箱体上的箱盖、用于将箱盖锁紧于箱体的锁扣；箱体与箱盖之间装有限制箱盖翻开角度的限位装置；箱体侧壁上设有折叠把手；所述箱体底部、箱盖顶部分别设有配合定位以便于包装箱层叠放置的定位凸起、定位凹部；所述箱体底部四角包角，箱盖顶部四角包角；箱体底部的包角、箱盖顶部的包角上分别设有配合定位以便于包装箱层叠放置的凸球、凹坑；所述箱体内腔经活动盖板分隔为上下两层储物空间；箱体内设有用于定位活动盖板的支撑装置。
所述箱体内腔的下层储物空间经隔板分隔为左腔、右腔，隔板由硬木干燥处理后制成，隔板与箱体内侧固定；所述活动盖板包括与左腔对应的左盖板、与右腔对应的右盖板；左盖板与右盖板经铰链连接；箱体内壁上设有多个与隔板配合支撑左盖板、右盖板的角铁。
所述箱体内腔的上层储物空间内设有一个以上活动隔板。
所述限位装置为一端与箱盖栓连、另一端与箱体栓连的链条。
所述锁扣包括装于箱盖上的锁钩、装于箱体上的锁环、活动连接于锁钩与锁环之间的锁链；所述锁链包括挂装于锁钩的挂环、装于挂环下端的捏把；所述捏把上设有与锁环配合的锁环孔。
所述折叠把手包括装于箱体上的安装座、活动装于安装座内的拉环。
所述箱体底部设有定位凸起，所述箱盖上设有与箱体底部定位凸起配合定位便于层叠放置的定位凹部。
所述箱体侧壁上压制有多组呈井字形排列的加强筋。
所述箱体、箱盖有冷轧薄钢板折弯成型或冲压成型；箱体上沿向内弯折形成与箱体底面平行的凸沿，箱盖下沿向内弯折形成与箱盖顶面平行的凸沿。
所述箱体内壁经密封粘接剂粘接有减震板，所述减震板由EVA材料制成。
本发明的箱盖、箱体材质选用优质冷轧薄钢板，采用冲压折弯成型，也可以折弯成型。整体冲压成型的箱体和箱盖优点是箱盖扣在箱体外面，密封性好。箱体折角或转角采用圆角过渡，承载能力高。折弯成型的箱盖和箱体优点是接合部分是面接触，承载能力能达到要求。而且外形方方正正，有棱有角，美观大方。制作时只需要切角模，模具轻、体积小，搬运方便。箱盖上表面和箱体侧面采用压制加强筋井字型的办法来增加箱体的刚性，即提高整个箱体的承载能力，同时增加了整体美观。箱体外表面进行喷塑处理，外观效果得到显著提高。箱体内侧四周均采用EVA材料。EVA具有良好的缓冲、抗震、隔热、防潮、抗化学腐蚀等优点，且无毒、不吸水，经设计可加工成形，其防震性能优于聚苯乙烯（泡沫）等传统发泡材料，且符合环保要求。可以很好的保护箱体内的维修器材。
本发明可作为平、战时后勤装备修理保养器材存储、储运箱，确保完成后勤单位所需的维修器材携行伴随保障任务。包装箱内存放一定数量的修理保养维修器材，多箱按尺寸系列组合，可实现基数化保障。
本发明综合多种器材功能为一体，有效的整合了多种器材，操作使用简单、可靠，展开撤收方便、灵活，便携性能好，防止了油料的泄漏和遗洒，保障了使用油料的安全性，提高了环境的保护。本发明将地面部队常用油料器材维修时的部件集中贮存和使用，保障战时或专项预定任务，具有设计新颖、结构简单、易于加工、使用方便、一物多用等特点，具有很好的推广使用价值。
附图说明
图1为本发明的结构示意图（正视图）。
图2是图1的左视图。
图3是图1的俯视图（拆掉箱盖）。
图4是图1的剖视图。
图5是图1的俯视图。
图6是图2的H部放大图。
图中，1、箱盖，2、箱体，3、锁扣，4、把手，5、箱体铰链，6、链条，7、钩环，8、连接板，9、减震板，10、角铁，11、隔板，12、箱底板，13、包角，14、铰链，15、活动盖板，16、活动隔板。
具体实施方式
图1、2中，本发明包装箱包括箱盖1、箱体2、锁扣3、把手4、箱体铰链5、链条6、钩环7、连接板8、减震板9、角铁10、隔板11、箱底板12、包角13、铰链14和活动盖板15。
箱体2前部有锁扣3，后部安装有箱体铰链5，箱体2与箱盖1之间装有限制箱盖1翻开角度的链条6，箱体2两侧各设有可折叠把手4。箱盖1顶部的加强筋下凹，箱底板12的加强筋外凸，条形凹凸位置对应、相互匹配。箱盖1顶部四角采用带定位球形凹坑包角13，底部四角采用带定位球形凸起包角13。使包装箱即可承受更大的冲击力，同时满足码垛要求。链条6一端通过钩环7与箱盖1栓连，另一端与箱体2连接板8栓连。箱盖1打开后与箱体2成120°由链条6进行支撑和限位。
箱盖1、箱体2材质选用优质冷轧薄钢板，采用冲压折弯成型或折弯成型。箱盖1上表面和箱体2采用压制加强筋井字型，提高箱体2的承载能力和整体美观。箱体2外表面进行喷塑处理，提高外观效果。箱体2内侧四周的减震板9与箱体2内侧连接处涂有密封粘接剂粘接牢固。减震板9采用具有良好的缓冲、抗震、隔热、防潮、抗化学腐蚀等优点，且无毒、不吸水的EVA材料。很好的保护箱体2内的维修器材。
图3、4中，箱体2内腔的下层储物空间经隔板11分隔为左腔、右腔。活动盖板15包括与左腔对应的左盖板、与右腔对应的右盖板；左盖板与右盖板经铰链14连接。箱体2内壁上设有多个与隔板11配合支撑左盖板、右盖板的角铁。箱体2内腔的上层储物空间内设有一个以上活动隔板16。内部结构设计方面，为了实现不同品种、不同规格维修器材的任意混装与安全运输，在内部容积利用率最大化和零件布置整齐、美观的前提下箱体2内部采用木制托架层叠摞放结构，方便器材的固定和存取。不同规格和形式的木制托盘，采用上下层摞放。活动盖板15放置在箱体2内隔板11和四角的角铁10上面，活动盖板15与铰链14启闭使上下层的器材取放方便自如。隔板11由硬木干燥处理后与箱体内侧固定。如取下层器材时将上层木制托架移出，整体不会混乱。并根据情况可利用扎紧带绑扎的设施。小件、橡胶制品、仪表和灯泡采用塑料盒（袋）、布袋和纸盒等形式进行二次包装，放置在对应的木制托盘方格中。箱内器材取完后，可以取出木制托盘，将包装箱用做它用。
图5中，箱盖1经箱体铰链5连接于箱体2上、箱盖1经锁扣3锁紧于箱体2上，箱体2侧壁上设有折叠把手4。
图6中，锁扣3包括装于箱盖1上的锁钩、装于箱体2上的锁环、活动连接于锁钩与锁环之间的锁链，锁链包括挂装于锁钩的挂环、装于挂环下端的捏把，捏把上设有与锁环配合的锁环孔。
开箱时，用手先将锁扣3捏把旋至水平位置，再将捏把逆时针旋转打开箱盖1。合箱时，用手先将锁扣3捏把旋至水平位置，再将捏把按顺时针旋转，然后将捏把旋至铅垂位置就可以锁紧箱盖1。锁扣3具有很好的自锁能力。

Claims (7)

1.一种油料维修器材包装箱，其特征在于：包括箱体（2）、经箱体铰链（5）连接于箱体（2）上的箱盖（1）、用于将箱盖（1）锁紧于箱体（2）的锁扣（3）；箱体（2）与箱盖（1）之间装有限制箱盖（1）翻开角度的限位装置；箱体（2）侧壁上设有折叠把手（4）；
所述箱体（2）底部、箱盖（1）顶部分别设有配合定位以便于包装箱层叠放置的定位凸起、定位凹部；所述箱体（2）底部设有定位凸起，所述箱盖（1）上设有与箱体（2）底部定位凸起配合定位便于层叠放置的定位凹部；
所述箱体（2）底部四角包角，箱盖（1）顶部四角包角；箱体（2）底部的包角、箱盖（1）顶部的包角上分别设有配合定位以便于包装箱层叠放置的凸球、凹坑；
所述箱体（2）内腔经活动盖板（15）分隔为上下两层储物空间；箱体（2）内设有用于定位活动盖板（15）的支撑装置；
所述箱体（2）内腔的下层储物空间经隔板（11）分隔为左腔、右腔；所述活动盖板（15）包括与左腔对应的左盖板、与右腔对应的右盖板；左盖板与右盖板经铰链（14）连接；箱体（2）内壁上设有多个与隔板（11）配合支撑左盖板、右盖板的角铁（10）；
所述锁扣（3）包括装于箱盖（1）上的锁钩、装于箱体（2）上的锁环、活动连接于锁钩与锁环之间的锁链；所述锁链包括挂装于锁钩的挂环、装于挂环下端的捏把；所述捏把上设有与锁环配合的锁环孔。
2.根据权利要求1所述的油料维修器材包装箱，其特征在于：所述箱体（2）内腔的上层储物空间内设有一个以上活动隔板（16）。
3.根据权利要求1所述的油料维修器材包装箱，其特征在于：所述限位装置为一端与箱盖（1）栓连、另一端与箱体（2）栓连的链条（6）。
4.根据权利要求1所述的油料维修器材包装箱，其特征在于：所述折叠把手（4）包括装于箱体（2）上的安装座、活动装于安装座内的拉环。
5.根据权利要求1所述的油料维修器材包装箱，其特征在于：所述箱体（2）侧壁上压制有多组呈井字形排列的加强筋。
6.根据权利要求1所述的油料维修器材包装箱，其特征在于：所述箱体（2）、箱盖（1）有冷轧薄钢板折弯成型或冲压成型；箱体（2）上沿向内弯折形成与箱体（2）底面平行的凸沿，箱盖（1）下沿向内弯折形成与箱盖（1）顶面平行的凸沿。
7.根据权利要求1或6所述的油料维修器材包装箱，其特征在于：所述箱体（2）内壁经密封粘接剂粘接有减震板（9）。
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