CN104489877A - Quality guarantee unit - Google Patents
Quality guarantee unit Download PDFInfo
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- CN104489877A CN104489877A CN201410808558.2A CN201410808558A CN104489877A CN 104489877 A CN104489877 A CN 104489877A CN 201410808558 A CN201410808558 A CN 201410808558A CN 104489877 A CN104489877 A CN 104489877A
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- armature spindle
- blade
- quality
- cylindrical shell
- axial direction
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Abstract
The invention discloses a quality guarantee unit. The quality guarantee unit is characterized in that the quality guarantee unit comprises a barrel body. A material inlet and a material outlet are arranged on the barrel body. A rotor is matched inside the barrel body. The rotor is characterized in that the rotor comprises a front rotor shaft, a rear rotor shaft, ribbon advancing blades and bulk discharging end blades, wherein the ribbon advancing blades are sequentially arranged on the front rotor shaft along the axial direction, and the bulk discharging end blades are sequentially arranged on the rear rotor shaft along the axial direction. The front rotor shaft and the rear rotor shaft are respectively connected with a generator set I and a generator II. Speed difference is formed between the generator set I and the generator II. The rotate speed of the front rotor shaft is much less than the rotate speed of the rear rotor shaft. The quality guarantee unit is simple in structure, stable in operation and convenient in field installation and can guarantee the delivered material to be even in size.
Description
Technical field
The present invention relates to feed-processing equipment technical field, relate to one more specifically and to guarantee the quality device.
Background technology
Modified is that granular material before granulating to pellet carries out one manufacturing procedure of hydrothermal treatment consists, and research both at home and abroad shows that modified is one of key factor affecting pellet quality, and its role in pellet oeverall quality is about 20%.Along with market is to the raising of pellet quality requirements, each feed manufacturing emterprise also more and more payes attention to the modified operation in feed manufacturing, and to improve upgrading quenching and tempering device be that they are current improves one of pellet product quality, the important means improving the market competitiveness.At present, common quality-adjusting device mainly contains single shaft oar blade type quality-adjusting device, steam jacket quality-adjusting device, two-way, threeway quality-adjusting device, twin shaft reducing differential paddle formula quality-adjusting device and expander etc.Wherein, single shaft oar blade type quality-adjusting device be use the earliest in domestic and international feed manufacturing, quality-adjusting device that application quantity is the widest, structure is comparatively simple, in the middle of its Cylinder Shell, a stirring shaft is housed, stirring shaft is installed multiple paddle that can regulate, change.During quality-adjusting device work, powder particles carries out the motion of both direction under blade stirs, and one is sway, and two is pass vertically, and movement locus is similar to helix.In order to extend and control the holdup time of powder in quality-adjusting device, superposing the single shaft oar blade type quality-adjusting device of 2-3 standard above granulator, is exactly our usually said two-way, threeway multilayer quality-adjusting device.The feature of this quality-adjusting device is mutual series connection, has multiple steam injection mouth, and during work, powder is successively by each quality-adjusting device, and extend the conditioning period of powder, material more fully contacts mixing with steam-energy, the curing degree of powder can be brought up to about 40%.If Chinese Patent Application No. is 201220457149.9, denomination of invention is device of guaranteeing the quality, comprise the cylindrical shell of horizontal setting, cylindrical shell is provided with charging aperture above one end, discharging opening is provided with below the cylindrical shell other end, coordinate in described cylindrical shell and be provided with rotor, it is characterized in that: described rotor comprises armature spindle, armature spindle is in axial direction disposed with feed end bulk cargo blade, ribbon propulsion blades and discharge end bulk cargo blade, described feed end bulk cargo blade is positioned at below charging aperture, and discharge end bulk cargo blade is positioned at above discharging opening; The periphery of described ribbon propulsion blades abuts in cylinder inboard wall and arranges, and the projected area of ribbon propulsion blades on the axial direction of armature spindle is 20% ~ 60% of cylinder lumen sectional area.This device coordinates quality-adjusting device to use, and part can back-mixing, mixing evenly, the time of staying is longer, makes the abundant slaking of material, moisture distribution evenly.But it is the same with quality-adjusting devices all at present, and all there is certain defect: 1, in transmission system, because the speed of mainshaft is excessively slow, outlet material cannot be broken up caking materials and enter main system, causes main frame current fluctuation large; 2, on the in-site installation of equipment, can only be installed on middle level, lower floor needs to fill a monotubular quality-adjusting device more, and reduce on-the-spot effectively usage space, corollary equipment increases power and increases, and strengthens investment; 3, single rotor feeding, little uneven time large when outlet material conglomeration is sent.
Summary of the invention
A kind of structure that object of the present invention is exactly deficiency in order to solve prior art and provides is simple, operates steadily, can break up the device of guaranteeing the quality that material also ensures evenly to send.
The present invention adopts following technical solution to realize above-mentioned purpose: one is guaranteed the quality device, it is characterized in that, comprise cylindrical shell, cylindrical shell is provided with charging aperture and discharging opening, coordinate in cylindrical shell and be provided with rotor, it is characterized in that: before described rotor comprises, rear armature spindle, along the ribbon propulsion blades that its axial direction sets gradually on front armature spindle, along the discharge end bulk cargo blade that its axial direction sets gradually on rear armature spindle, before, rear armature spindle is connected to the electric machine one and electric machine two that form speed discrepancy each other, the rotating speed of front armature spindle is far below the rotating speed of rear armature spindle, by front armature spindle, material is slowly moved forward, discharging opening material is broken up rapidly and is made it enter external quality-adjusting device main frame making by rear armature spindle, ensure the smooth working of main frame electric current.
Further illustrating as such scheme, the hurricane band that ribbon propulsion blades is arranged by the axial direction along armature spindle and the multi-disc propulsion blades be connected between hurricane band and armature spindle form.
Described discharge end bulk cargo blade comprises the blade bar be welded on rear armature spindle and the blade being movably installed in blade boom end, the built-in blade installing hole of blade bar, blade is inserted blade installing hole and is fixed by securing member, by paddle is designed to removable structure, make installation and maintenance convenient.
The center line of described forward and backward armature spindle overlaps, and the rear end of front armature spindle and the front end of rear armature spindle are connected on same axle bed, and the inwall of cylindrical shell is provided with the mounting bracket extended to middle part, and axle bed is fixed on mounting bracket.
Described ribbon propulsion blades is formed by the continued access of some monomer blades in the hand of spiral, each monomer blade being projected as on the axial direction of front armature spindle is fan-shaped, described fan-shaped top is the arc of evagination, and fan-shaped both sides are straight flange, and the position of fan-shaped bottom correspondence is connected with front armature spindle.
The side of described cylindrical shell is provided with access hole, and access hole is provided with access door, is provided with retaining mechanism between access door and access hole, and this retaining mechanism is made up of buckle ear and clasp, by the fastening of clasp and buckle ear, and locking access door; Access door surface is provided with the reinforcement across access door both sides, and one end of reinforcement arranges clasp, and the other end is provided with hinge and is connected with access hole.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention adopts the front armature spindle of front end to adopt slow axis design, and material is slowly pushed ahead movement, make mixing of materials evenly, react more abundant; The rear armature spindle of rear end discharging adopts fast axle to design, and is broken up rapidly by outlet material and makes it enter follow-up main frame making, ensure the smooth working of main frame electric current; And coordinate with other quality-adjusting device when installing and can be installed on orlop, effectively save in-site installation height, reduce main frame corollary equipment and power, thus reduce investment.
Ribbon propulsion blades on the front armature spindle of 2, charging of the present invention is made up of the propulsion blades of feeding and the hurricane band of clear material, residual material in effective cleaning cylinder, the discharge end bulk cargo blade of rear armature spindle adopts removable paddle, goes out at a high speed material rotor and can break up material and ensure evenly to send.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is sectional structure schematic diagram of the present invention;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the side view of Fig. 1.
Description of reference numerals: 1, cylindrical shell 1-1, charging aperture 1-2, discharging opening 2, rotor 2-1, front armature spindle 2-2, rear armature spindle 2-3, ribbon propulsion blades 2-31, hurricane band 2-32, propulsion blades 2-4, discharge end bulk cargo blade 2-41, blade bar 2-411, blade installing hole 2-42, blade 2-5, electric machine one 2-6, electric machine 23, axle bed 4, mounting bracket 5, access hole 6, access door 7, retaining mechanism 7-1, buckle ear 7-2, clasp.
Detailed description of the invention
As Figure 1-Figure 4, the present invention is that one is guaranteed the quality device, comprise cylindrical shell 1, cylindrical shell 1 is provided with charging aperture 1-1 and discharging opening 1-2, coordinate in cylindrical shell 1 and be provided with rotor 2, before rotor 2 comprises, rear armature spindle 2-1, 2-2, along the ribbon propulsion blades 2-3 that its axial direction sets gradually on front armature spindle 2-1, along the discharge end bulk cargo blade 2-4 that its axial direction sets gradually on rear armature spindle 2-2, before, rear armature spindle is connected to electric machine one 2-5 and electric machine two 2-6 that form speed discrepancy each other, electric machine one and electric machine two are by motor and gearbox composition, the rotating speed of front armature spindle 2-1 is far below the rotating speed of rear armature spindle 2-2, by front armature spindle, material is slowly moved forward, discharging opening material is broken up rapidly and is made it enter external quality-adjusting device main frame making by rear armature spindle, ensure the smooth working of main frame electric current.Wherein, the hurricane band 2-31 that arranged by the axial direction along armature spindle of ribbon propulsion blades 2-3 and the multi-disc propulsion blades 2-32 be connected between hurricane band and armature spindle forms.Discharge end bulk cargo blade 2-4 comprises the blade bar 2-41 be welded on rear armature spindle and the blade 2-42 being movably installed in blade boom end, blade bar built-in blade installing hole 2-411, blade is inserted blade installing hole and is fixed by securing member, by paddle is designed to removable structure, make installation and maintenance convenient.
The center line of forward and backward armature spindle overlaps, the rear end of front armature spindle and the front end of rear armature spindle are connected on same axle bed 3, are provided with two bearings in axle bed 3, respectively corresponding forward and backward armature spindle, the inwall of cylindrical shell is provided with the mounting bracket 4 extended to middle part, and axle bed is fixed on mounting bracket.
Multi-disc propulsion blades 2-32 continued access in the hand of spiral, each propulsion blades being projected as on the axial direction of front armature spindle is fan-shaped, described fan-shaped top is the arc of evagination, and fan-shaped both sides are straight flange, and the position of fan-shaped bottom correspondence is connected with front armature spindle.
The side of cylindrical shell is provided with access hole 5, access hole 5 is provided with access door 6, is provided with retaining mechanism 7 between access door and access hole, and this retaining mechanism 7 is made up of buckle ear 7-1 and clasp 7-2, by the fastening of clasp and buckle ear, and locking access door; Access door surface is provided with the reinforcement 8 across access door both sides, and one end of reinforcement arranges clasp, and the other end is provided with hinge and is connected with access hole.
What transmission system of the present invention adopted is two motor differential transmission systems, by front end slow axis, material is slowly moved forward, rear end utilizes fast axle to break up the design of discharging fast, ensure the smooth working of main frame electric current, without the need to installing a monotubular quality-adjusting device again in lower floor, effective saving in-site installation height, reduces main frame corollary equipment and power, thus reduces investment; And the ribbon propulsion blades structure adopted, can effectively clear up residual material in cylinder, prevent residual material from accumulating in cylinder smelly, affect the quality of product.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (6)
1. a device of guaranteeing the quality, it is characterized in that, comprise cylindrical shell, cylindrical shell is provided with charging aperture and discharging opening, coordinate in cylindrical shell and be provided with rotor, it is characterized in that: described rotor comprises the discharge end bulk cargo blade that the ribbon propulsion blades that forward and backward armature spindle, front armature spindle set gradually along its axial direction, rear armature spindle set gradually along its axial direction, forward and backward armature spindle is connected to the electric machine one and electric machine two that form speed discrepancy each other, and the rotating speed of front armature spindle is far below the rotating speed of rear armature spindle.
2. one according to claim 1 is guaranteed the quality device, and it is characterized in that, the hurricane band that described ribbon propulsion blades is arranged by the axial direction along armature spindle and the multi-disc propulsion blades be connected between hurricane band and armature spindle form.
3. one according to claim 2 is guaranteed the quality device, it is characterized in that, described propulsion blades being projected as on the axial direction of front armature spindle is fan-shaped, and described fan-shaped top is the arc of evagination, fan-shaped both sides are straight flange, and the position of fan-shaped bottom correspondence is connected with front armature spindle.
4. one according to claim 1 is guaranteed the quality device, it is characterized in that, described discharge end bulk cargo blade comprises the blade bar be welded on rear armature spindle and the blade being movably installed in blade boom end, the built-in blade installing hole of blade bar, and blade is inserted blade installing hole and fixed by securing member.
5. one according to claim 1 is guaranteed the quality device, it is characterized in that, the center line of described forward and backward armature spindle overlaps, and the rear end of front armature spindle and the front end of rear armature spindle are connected on same axle bed, the inwall of cylindrical shell is provided with the mounting bracket extended to middle part, and axle bed is fixed on mounting bracket.
6. one according to claim 1 is guaranteed the quality device, it is characterized in that, the side of described cylindrical shell is provided with access hole, access hole is provided with access door, between access door and access hole, retaining mechanism is installed, this retaining mechanism is made up of buckle ear and clasp, by the fastening of clasp and buckle ear, and locking access door; Access door surface is provided with the reinforcement across access door both sides, and one end of reinforcement arranges clasp, and the other end is provided with hinge and is connected with access hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410808558.2A CN104489877A (en) | 2014-12-19 | 2014-12-19 | Quality guarantee unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410808558.2A CN104489877A (en) | 2014-12-19 | 2014-12-19 | Quality guarantee unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104489877A true CN104489877A (en) | 2015-04-08 |
Family
ID=52931410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410808558.2A Pending CN104489877A (en) | 2014-12-19 | 2014-12-19 | Quality guarantee unit |
Country Status (1)
| Country | Link |
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| CN (1) | CN104489877A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109420472A (en) * | 2017-08-30 | 2019-03-05 | 黑龙江如柏科技有限公司 | A kind of reactor tank |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4786001A (en) * | 1986-05-30 | 1988-11-22 | Modern Process Equipment, Inc. | Coffee grinder-mixer assembly for producing both regular and high yield ground coffee |
| CN101077284A (en) * | 2006-05-22 | 2007-11-28 | 安迪·铭棻·童 | Mixing device and processing device used for environmental protection closestool |
| CN201168579Y (en) * | 2008-01-31 | 2008-12-24 | 范家峰 | Material homogenizing machine |
| CN101811002A (en) * | 2010-04-23 | 2010-08-25 | 江苏牧羊集团有限公司 | Single-cylinder differential quality adjuster |
| CN201586493U (en) * | 2009-12-25 | 2010-09-22 | 布勒(常州)机械有限公司 | Mixer rotor |
| CN201618538U (en) * | 2009-11-19 | 2010-11-03 | 哈尔滨杰曼机电设备有限公司 | Agitation device with mixing promoting blade |
| CN202010525U (en) * | 2011-03-21 | 2011-10-19 | 江苏牧羊集团有限公司 | Spiral mixing machine |
| US8858065B1 (en) * | 2013-07-09 | 2014-10-14 | Wenger Manufacturing, Inc. | Steam/water static mixer injector for extrusion equipment |
-
2014
- 2014-12-19 CN CN201410808558.2A patent/CN104489877A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4786001A (en) * | 1986-05-30 | 1988-11-22 | Modern Process Equipment, Inc. | Coffee grinder-mixer assembly for producing both regular and high yield ground coffee |
| CN101077284A (en) * | 2006-05-22 | 2007-11-28 | 安迪·铭棻·童 | Mixing device and processing device used for environmental protection closestool |
| CN201168579Y (en) * | 2008-01-31 | 2008-12-24 | 范家峰 | Material homogenizing machine |
| CN201618538U (en) * | 2009-11-19 | 2010-11-03 | 哈尔滨杰曼机电设备有限公司 | Agitation device with mixing promoting blade |
| CN201586493U (en) * | 2009-12-25 | 2010-09-22 | 布勒(常州)机械有限公司 | Mixer rotor |
| CN101811002A (en) * | 2010-04-23 | 2010-08-25 | 江苏牧羊集团有限公司 | Single-cylinder differential quality adjuster |
| CN202010525U (en) * | 2011-03-21 | 2011-10-19 | 江苏牧羊集团有限公司 | Spiral mixing machine |
| US8858065B1 (en) * | 2013-07-09 | 2014-10-14 | Wenger Manufacturing, Inc. | Steam/water static mixer injector for extrusion equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109420472A (en) * | 2017-08-30 | 2019-03-05 | 黑龙江如柏科技有限公司 | A kind of reactor tank |
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Application publication date: 20150408 |