CN104489539A - 一种营养蜜番茄罐头的加工工艺 - Google Patents
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Abstract
本发明公开了一种营养蜜番茄罐头的加工工艺,属于食品加工领域。其特征在于:采用原料选择、原料处理、预煮、装罐、排气密封、杀菌、冷却、成品的加工工艺流程。有益效果:本发明产品果肉软硬适中,组织嫩脆、饱含糖汁,酸甜爽口,具有番茄特有的酸甜,汁甜如蜜,是极好的清凉解渴之品;本产品富含维生素和矿物质等多种营养物质,易被人体吸收,可以生津止渴、健胃消食,有助于增强机体的免疫功能,具有软化血管、降压护心、美容养颜和防癌抗癌的功效,是一种纯天然、绿色健康的营养食品。
Description
技术领域
本发明涉及一种食品的加工方法,尤其是涉及一种营养蜜番茄罐头的加工工艺。
背景技术
番茄,别名西红柿、洋柿子,古名六月柿、喜报三元。在秘鲁和墨西哥,最初称之为“狼桃”。果实营养丰富,具特殊风味。可以生食、煮食、加工制成番茄酱、汁或整果罐藏。番茄是全世界栽培最为普遍的果菜之一。番茄的食用部位为多汁的浆果。它的品种极多,按果的形状可分为圆形的、扁圆形的、长圆形的、尖圆形的;按果皮的颜色分,有大红的、粉红的、橙红的和黄色的。番茄味甘、酸,性凉,微寒,番茄含有丰富的胡萝卜素、维生素C和B维生素,尤其是维生素P的含量蔬菜之冠。
番茄含有对心血管具有保护作用的维生素和矿物质元素,能减少心脏病的发作。番茄中的维C,有生津止渴,健胃消食,凉血平肝,清热解毒,降低血压之功效,对高血压、肾脏病人有良好的辅助治疗作用。多吃番茄具有抗衰老作用,使皮肤保持白皙。番茄中含有的尼克酸能维持胃液的正常分泌,促进红血球的形成,有利于保持血管壁的弹性和保护皮肤。所以食用番茄对防治动脉硬化、高血压和冠心病也有帮助。番茄多汁,可以利尿,肾炎病人也宜食用。番茄红素具有独特的抗氧化能力,能清除自由基,保护细胞,使脱氧核酸及基因免遭破坏,能阻止癌变进程。番茄除了对***癌有预防作用外,还能有效减少胰腺癌、直肠癌、喉癌、口腔癌、肺癌、乳腺癌等癌症的发病危险。
番茄通常鲜食,不耐贮藏,用于加工成营养蜜番茄罐头可实现对番茄原料的综合利用,提高其经济价值。
发明内容
本发明的目的是解决番茄不易贮藏的问题,提供一种营养蜜番茄罐头的加工工艺。
本发明解决其技术问题所采取的技术方案是:
一种营养蜜番茄罐头的加工工艺,其特征在于:采用原料选择、原料处理、预煮、装罐、排气密封、杀菌、冷却、成品的加工工艺流程,具体操作步骤为:
A、原料选择:选择新鲜饱满,无病虫害、无腐烂、无损伤的小番茄为原料;
B、原料处理:按番茄的大小、色泽和成熟度分级,再用清水清洗干净;
C、预煮:将果实倒入沸水中,加入适量的食盐,煮25-30分钟,以煮软不烂最佳;
D、装罐:将番茄按大小、色泽分别装罐,先配制浓度为65%的蔗糖水,加入0.36%的柠檬酸进行护色保鲜,再加入8%的甜菊糖浆、3%的蜂蜜和2%玫瑰香精,搅拌均匀;装罐的糖水要淹没果肉,否则露出液面的果肉容易变色,800克玻璃瓶装果肉620克,糖水180克;
E、排气密封:采用热排密封法进行排气,温度为112℃,47分钟,封罐时中心温度为102℃,抽空密封,其真空度达到28-35千帕;
F 、杀菌、冷却:杀菌公式为36’-18’/120℃,杀菌后分段冷却至26℃,即为成品。
有益效果:本发明产品果肉软硬适中,组织嫩脆、饱含糖汁,酸甜爽口,具有番茄特有的酸甜,汁甜如蜜,是极好的清凉解渴之品;本产品富含维生素和矿物质等多种营养物质,易被人体吸收,可以生津止渴、健胃消食,有助于增强机体的免疫功能,具有软化血管、降压护心、美容养颜和防癌抗癌的功效,是一种纯天然、绿色健康的营养食品。
具体实施方式
实施例1:
一种营养蜜番茄罐头的加工工艺,具体操作步骤为:
A、原料选择:选择新鲜饱满,无病虫害、无腐烂、无损伤的小番茄为原料;
B、原料处理:按番茄的大小、色泽和成熟度分级,再用清水清洗干净;
C、预煮:将果实倒入沸水中,加入适量的枸杞子,煮42分钟,以煮软不烂最佳;
D、装罐:将番茄按大小、色泽分别装罐,先配制浓度为58%的红糖水,加入0.45%的苹果酸进行护色保鲜,再加入5%的甘草、2%的丁香和1.5%冰糖,搅拌均匀;装罐的糖水要淹没果肉,否则露出液面的果肉容易变色,450克玻璃瓶装果肉280克,糖水170克;
E、排气密封:采用热排密封法进行排气,温度为106℃,36分钟,封罐时中心温度为98℃,抽空密封,其真空度达到52千帕;
F 、杀菌、冷却:杀菌公式为45’-27’/104℃,杀菌后分段冷却至32℃,即为成品。
实施例2:
一种营养蜜番茄罐头的加工工艺,具体操作步骤为:
A、原料选择:选择新鲜饱满,无病虫害、无腐烂、无损伤的小番茄为原料;
B、原料处理:按番茄的大小、色泽和成熟度分级,再用清水清洗干净;
C、预煮:将果实倒入沸水中,加入适量的白糖,煮12分钟,以煮软不烂最佳;
D、装罐:将番茄按大小、色泽分别装罐,先配制浓度为45%的蛋白糖水,加入0.23%的柠檬酸进行护色保鲜,再加入12%的葡萄糖浆、5%的蜂蜜和2%甘草,搅拌均匀;装罐的糖水要淹没果肉,否则露出液面的果肉容易变色,650克玻璃瓶装果肉470克,糖水180克;
E、排气密封:采用热排密封法进行排气,温度为100℃,35分钟,封罐时中心温度为96℃,抽空密封,其真空度达到65千帕;
F 、杀菌、冷却:杀菌公式为53’-35’/102℃,杀菌后分段冷却至37℃,即为成品。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。
Claims (1)
1. 一种营养蜜番茄罐头的加工工艺,其特征在于:采用原料选择、原料处理、预煮、装罐、排气密封、杀菌、冷却、成品的加工工艺流程,具体操作步骤为:
A、原料选择:选择新鲜饱满,无病虫害、无腐烂、无损伤的小番茄为原料;
B、原料处理:按番茄的大小、色泽和成熟度分级,再用清水清洗干净;
C、预煮:将果实倒入沸水中,加入适量的食盐,煮25-30分钟,以煮软不烂最佳;
D、装罐:将番茄按大小、色泽分别装罐,先配制浓度为65%的蔗糖水,加入0.36%的柠檬酸进行护色保鲜,再加入8%的甜菊糖浆、3%的蜂蜜和2%玫瑰香精,搅拌均匀;装罐的糖水要淹没果肉,否则露出液面的果肉容易变色,800克玻璃瓶装果肉620克,糖水180克;
E、排气密封:采用热排密封法进行排气,温度为112℃,47分钟,封罐时中心温度为102℃,抽空密封,其真空度达到28-35千帕;
F 、杀菌、冷却:杀菌公式为36’-18’/120℃,杀菌后分段冷却至26℃,即为成品。
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