CN104485394B - Solaode busbar welding production line - Google Patents
Solaode busbar welding production line Download PDFInfo
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- CN104485394B CN104485394B CN201410852419.XA CN201410852419A CN104485394B CN 104485394 B CN104485394 B CN 104485394B CN 201410852419 A CN201410852419 A CN 201410852419A CN 104485394 B CN104485394 B CN 104485394B
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- 238000003466 welding Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 41
- 230000000694 effects Effects 0.000 claims description 13
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 abstract description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 abstract description 3
- 239000011521 glass Substances 0.000 description 8
- 101150038956 cup-4 gene Proteins 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000005038 ethylene vinyl acetate Substances 0.000 description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
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- 230000003203 everyday effect Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Solaode busbar welding production line, including anode machine and solaode busbar welder；Described anode machine includes erecting bed, horizontally disposed solaode statements based on collusion material conveyer belt, solaode string grasping mechanism and solaode string group charging and discharging mechanism.Described solaode busbar welder includes solaode string group feed mechanism, welding gun and two groups of busbar feeding devices.The solaode string group charging and discharging mechanism of described anode machine and the solaode string group feed mechanism of described solaode busbar welder are correspondingly arranged.Solaode string typesetting is obtained solaode string group by the anode machine of the present invention continuously, the solaode string group shipped on anode machine is carried out busbar welding operation by solaode busbar welder, there is welding standard, stable advantage, production efficiency thus can be significantly increased, it is also possible to avoid manual operation problem, the problem includes: the problem of rosin joint.
Description
Technical field
The present invention relates to a kind of solaode busbar welding production line, belong to photovoltaic equipment technical field.
Background technology
Since 21 century, global Energy Consumption sharply rises, and traditional fossil energy is day by day exhausted, and energy problem and environmental problem are increasingly becoming two big Important Problems of global concern.Under the pressure of the pressure of sustainable development, solar photovoltaic industry is listed in the emphasis that regenerative resource develops by each major country one after another.Becoming the second in the world economy along with China, in October, 2013, China's petroleum import in October amount reaches every day 6,300,000 barrels, exceedes the every day 6,240,000 barrels of the U.S., and replacing the U.S. first becomes global maximum net import of oil state.2013, the external dependence degree of CNPC and natural gas respectively reached 58.1% and 31.6%, and China has become global the third-largest natural gas consumption state.Traditional fossil energy is increasingly difficult to meet the thriving demand of Chinese national economy.In 20 years of past, the artificial CO2 emissions in the whole world nearly about 75% derive from combustion of fossil fuel.Therefore, no matter being the energy development angle from low-carbon environment-friendly, still comply with Industry Structure upgrading and transition pressure, China must accelerate development New Energy Industry.
Solar energy belongs to clean reproducible energy.According to " Europe renewable energy technologies strategic plan " that EU Committee proposes, to the year two thousand twenty, solar energy will account for the 15% of European Union's electricity needs.2010, USDOE developed planning, and plan is to the year two thousand thirty, and solar energy accounts for the 10%～15% of total energy consumption figure.Generating electricity from worldwide solar energy and tide energy aggregate net and take temperature, China is 3,000,000,000 kilowatt hours, and Germany is 19,000,000,000 dry watt-hours, and Italy is 10,700,000,000 dry watt-hours, and Spain is 9,100,000,000 kilowatt hours, and Japan is 3,800,000,000 kilowatt hours.Following China water power growth space is limited, and nuclear energy exists unsafe factor.Fossil energy will be risen by energy-saving and emission-reduction committed cost, the wide market of solar energy power generating.
In order to obtain required electric current, voltage and output, in current photovoltaic industry, it is necessary to form, through techniques such as stacking, lamination, encapsulation, the practical application product that power supply output can be become after solar module after being connected by solar battery sheet.In crystal silicon solar battery component manufacture process, first with interconnector, solar battery sheet must be welded into solaode string, then by multiple solaode string marshallings, next being welded by the interconnector that the end of busbar with multiple solaode strings is stretched out, electric current can be collected in rosette outwardly to provide electric power by busbar.
The problems such as current busbar welding is generally adopted the mode of manual welding, there is rosin joint, production efficiency low, quality stability difference.
Summary of the invention
It is an object of the present invention to provide a kind of solaode busbar welding production line.
For reaching above-mentioned purpose, the technical solution used in the present invention is: a kind of solaode busbar welding production line, including anode machine and solaode busbar welder；
Described anode machine includes erecting bed, horizontally disposed solaode statements based on collusion material conveyer belt, solaode string grasping mechanism and solaode string group charging and discharging mechanism, and described solaode statements based on collusion material conveyer belt is located at the top of the side of described erecting bed；Described solaode string grasping mechanism includes solaode string grasping mechanism body, horizontally disposed solaode string grasping mechanism guide rail, solaode string captures vacuum cup group installing plate and solaode string captures vacuum cup group；The bearing of trend of described solaode string grasping mechanism guide rail becomes angle to arrange with the bearing of trend of described solaode statements based on collusion material conveyer belt, described solaode string grasping mechanism body slides on described solaode string grasping mechanism guide rail, and described solaode string grasping mechanism body effect has solaode string grasping mechanism body to move horizontally driving structure；Described solaode string captures that vacuum cup group installing plate is vertically slidable is supported on described solaode string grasping mechanism body, on it, effect has solaode string crawl vacuum cup group installing plate to move up and down driving mechanism, and described solaode string captures on vacuum cup group installing plate to having least one set solaode string crawl vacuum cup group；Described solaode string group charging and discharging mechanism is located on described erecting bed table top, described solaode string group charging and discharging mechanism is positioned at the lower section of described solaode statements based on collusion material conveyer belt, and the conveying direction of described solaode string group charging and discharging mechanism is at a right angle with the conveying direction of solaode statements based on collusion material conveyer belt；
Described solaode busbar welder includes solaode string group feed mechanism, welding gun and two groups of busbar feeding devices；Described two groups of busbar feeding devices are parallel and interval is arranged, and described busbar feeding device includes one for holding the supply disk of busbar, and this supply disk effect has vertically movable driving mechanism；The material fetching mechanism being arranged over transversely sliding of described supply disk, described material fetching mechanism includes a vacuum cup travelling carriage, and this vacuum cup travelling carriage is provided with vacuum cup installing plate, and this vacuum cup installing plate is provided with multiple vacuum cup towards described supply disk；Described supply disk side is provided with hold-down mechanism, and this hold-down mechanism includes a busbar pressing plate, and this busbar pressing plate is fixed in a busbar pressing plate mounting seat, and this busbar pressing plate mounting seat effect has busbar pressing plate mounting seat transverse shifting driving cylinder；Being installed with welding bench in described busbar pressing plate mounting seat, this welding bench is positioned at the lower section of described busbar pressing plate；Described solaode string group feed mechanism is located at the side of described two groups of busbar feeding device lines；Described welding gun slides laterally in the top of described welding bench, and the moving direction of the moving direction of welding gun and described vacuum cup travelling carriage intersects；
The solaode string group charging and discharging mechanism of described anode machine and the solaode string group feed mechanism of described solaode busbar welder are correspondingly arranged.
Preferred technical scheme is: described busbar feeding device also includes a feeding device base plate, a fixed vertical material fetching mechanism support on this feeding device base plate, the upper end of this material fetching mechanism support is provided with horizontal material fetching mechanism moving guide rail, and described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail.
Preferred technical scheme is: described feeding device base plate is provided with horizontal busbar pressing plate mounting seat moving guide rail, and described busbar pressing plate mounting seat is slided and is located on described busbar pressing plate mounting seat moving guide rail.
Preferred technical scheme is: described solaode string group charging and discharging mechanism is Timing Belt.
Preferred technical scheme is: described solaode string group feed mechanism is Timing Belt.
Owing to technique scheme is used, the present invention compared with prior art has following advantages and effect:
Solaode string typesetting is obtained solaode string group by the anode machine of the present invention continuously, the solaode string group shipped on anode machine is carried out busbar welding operation by solaode busbar welder, there is welding standard, stable advantage, production efficiency thus can be significantly increased, it is also possible to avoid manual operation problem, the problem includes: the problem of rosin joint.
Accompanying drawing explanation
Accompanying drawing 1 is busbar schematic diagram.
Accompanying drawing 2 busbar feeding device schematic diagram.
Accompanying drawing 3 is busbar feeding device schematic side view.
Accompanying drawing 4 is busbar feeding device schematic top plan view.
Accompanying drawing 5 is busbar feeding device schematic perspective view.
Accompanying drawing 6 is solaode busbar welder schematic diagram.
Accompanying drawing 7 is solaode busbar welder schematic side view.
Accompanying drawing 8 is solaode busbar welder schematic top plan view.
Accompanying drawing 9 is solaode busbar welder schematic perspective view.
Accompanying drawing 10 is welding gun schematic diagram.
Accompanying drawing 11 is anode machine schematic diagram.
Accompanying drawing 12 is anode machine schematic side view.
Accompanying drawing 13 is anode machine schematic top plan view.
Accompanying drawing 14 is anode machine schematic perspective view.
In the figures above, 1, supply disk；2, vacuum cup travelling carriage；3, vacuum cup installing plate；4, vacuum cup；5, busbar pressing plate；6, busbar pressing plate mounting seat；7, busbar pressing plate mounting seat transverse shifting driving cylinder；8, feeding device base plate；9, material fetching mechanism support；10, material fetching mechanism moving guide rail；11, busbar pressing plate mounting seat moving guide rail；12, busbar；13, the busbar of stacking；14, Timing Belt；15, welding gun；16, welding gun moving guide rail；17, busbar feeding device；18, solaode string group；19, welder base；31, erecting bed；32, solaode statements based on collusion material conveyer belt；33, solaode string grasping mechanism body；34, solaode string grasping mechanism guide rail；35, solaode string captures vacuum cup group installing plate；36, solaode string captures vacuum cup group；37, Timing Belt.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
Notice, the structure of this specification institute accompanying drawings depicted, ratio, size etc., all only in order to coordinate the disclosed content of description, understand for those skilled in the art and read, it is not limited to the enforceable qualifications of the present invention, therefore do not have technical essential meaning, the adjustment of the modification of any structure, the change of proportionate relationship or size, under not affecting effect that the present invention can be generated by and the purpose that can reach, all should still drop on disclosed technology contents and obtain in the scope that can contain.Simultaneously, in this specification cited as " on ", D score, "left", "right", " centre " and " one " etc. term, it is merely convenient to understanding of narration, and it is not used to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, changing under technology contents without essence, when being also considered as the enforceable category of the present invention.
Embodiment: solaode busbar welding production line
Solar photovoltaic assembly making comprises the following steps: 1, prepares the armorplate glass of a cleaning, then places solaode encapsulation materials EVA sheet (copolymer of EthyleneVinylAcetate, ethylene and ethyl acetate) on a glass.2, on EVA sheet, the arrangement template for precise alignment solaode string is placed.3, solaode string is placed according to template.4, solaode string is contacted by welding busbar.Solaode string group is included and for protecting the glass plate of solaode string group, EVA sheet etc. because of what carry on the solaode string group feed mechanism of the present invention.And namely solaode string group is by the structure of multiple solaode string proper alignment, such as the general structure of the solar module of 72 is: 6 × 12, each solaode string comprises 12 solar battery sheets, and totally 6 solaode strings constitute the solaode string group of the present embodiment.
Shown in accompanying drawing 1～accompanying drawing 14, a kind of solaode busbar welding production line, including anode machine and solaode busbar welder.
Anode machine includes erecting bed 31, horizontally disposed solaode statements based on collusion material conveyer belt 32, solaode string grasping mechanism and solaode string group charging and discharging mechanism, and described solaode statements based on collusion material conveyer belt 32 is located at the top of the side of described erecting bed 31；Described solaode string grasping mechanism includes solaode string grasping mechanism body 33, horizontally disposed solaode string grasping mechanism guide rail 34, solaode string captures vacuum cup group installing plate 35 and solaode string captures vacuum cup group 36, and solaode string captures vacuum cup group 36 and is made up of multiple vacuum cups.
The bearing of trend of described solaode string grasping mechanism guide rail 34 expects the bearing of trend setting at a right angle of conveyer belt 32 with the statements based on collusion of described solaode, and described solaode string grasping mechanism body 33 slides on described solaode string grasping mechanism guide rail 34.Such solaode string 18 transfer direction on solaode statements based on collusion material conveyer belt 32 is at a right angle with the solaode string grasping mechanism body 33 moving direction on described solaode string grasping mechanism guide rail 34.
The effect of described solaode string grasping mechanism body 33 has solaode string grasping mechanism body to move horizontally driving structure, in the present embodiment, it is pinion and rack that solaode string grasping mechanism body moves horizontally driving structure, namely arranging a tooth bar on solaode string grasping mechanism guide rail 34, the bearing of trend of this tooth bar is consistent with the bearing of trend of solaode string grasping mechanism guide rail 34.Solaode string grasping mechanism body 33 is provided with gear, wheel and rack engages, gear and a drive motor connect, so when pinion rotation, it is possible to drive solaode string grasping mechanism body 33 to move along solaode string grasping mechanism guide rail 34.
Described solaode string captures vacuum cup group installing plate 35 and is horizontally disposed with, it is vertically slidable is supported on described solaode string grasping mechanism body 33, on it, effect has solaode string crawl vacuum cup group installing plate to move up and down driving mechanism, in the present embodiment, it is a driving cylinder that this solaode string crawl vacuum cup group installing plate moves up and down driving mechanism, the cylinder body of driving cylinder is fixed on solaode string grasping mechanism body 33, it is affixed that the piston rod of driving cylinder and solaode string capture vacuum cup group installing plate 35, so stretching out or retracting along with piston rod, solaode string captures vacuum cup group installing plate 35 and moves up and down.Driving cylinder can be cylinder or hydraulic jack.
Described solaode string captures to having two groups of solaode strings crawl vacuum cup groups 36 on vacuum cup group installing plate 35, and often group solaode string crawl vacuum cup group 36 is made up of 24 vacuum cups, and vacuum cup is equipped with vacuum extractor.Each two vacuum cup correspondence captures a cell piece, equalized the fixing of solaode string 18 that such 12 solar battery sheets are constituted.
Described solaode string group charging and discharging mechanism and Timing Belt 37 are located on described erecting bed 31 table top.Timing Belt 37 is positioned at the lower section of described solaode statements based on collusion material conveyer belt 32, and the conveying direction of Timing Belt 37 is at a right angle with the conveying direction of solaode statements based on collusion material conveyer belt 32.
Solaode busbar welder includes solaode string group feed mechanism, welding gun 15 and two groups of busbar feeding devices 17.What accompanying drawing 9 was shown is two solaode busbar welder parallel constructions.
Described two groups of busbar feeding devices 17 are parallel and interval is arranged, and namely often one end of the corresponding solaode string group of group busbar feeding device 17 provides busbar 12.
Busbar feeding device 17, including one for holding the supply disk 1 of busbar, the concrete structure of this supply disk 1: include a busbar loading plate of a horizontal positioned, this busbar loading plate is equipped with the vertical limited post of the many busbars 13 for clamping stacking, and fixing between limited post with busbar loading plate be connected, busbar loading plate can move up and down along limited post, busbar loading plate is then connected with the power output portion of servomotor (also can motor), so when often taking out a busbar 12, servomotor drives busbar loading plate to move up certain distance as vertically movable driving mechanism.
The material fetching mechanism being arranged over transversely sliding of described supply disk 1, takes out from supply disk 1 by busbar 12, then moves on the end that interconnector stretches out.A fixed vertical material fetching mechanism support 9 on feeding device base plate 8, the upper end of this material fetching mechanism support 9 is provided with horizontal material fetching mechanism moving guide rail 10, material fetching mechanism support 9 and material fetching mechanism moving guide rail 10 and can at a right angle arrange.Described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail 10, and concrete i.e. vacuum cup travelling carriage 2 slides and is located on material fetching mechanism moving guide rail 10.Vacuum cup travelling carriage 2 arranges downwards vacuum cup installing plate 3, and this vacuum cup installing plate 3 is provided with four vacuum cups 4 towards described supply disk, and vacuum cup 4 is used for the action performing to capture busbar 12.Vacuum cup 4 is equipped with vacuum extractor.Material fetching mechanism is equipped with the cylinder driving material fetching mechanism to move laterally.
Described feeding device base plate 8 is provided with horizontal busbar pressing plate mounting seat moving guide rail 11, and material fetching mechanism moving guide rail 10 is parallel and interval is arranged for busbar pressing plate mounting seat moving guide rail 11, namely material fetching mechanism moving guide rail 10 is upper, busbar pressing plate mounting seat moving guide rail 11 under, and along feeding device base plate 8 horizontally set, busbar pressing plate mounting seat moving guide rail 11 is consistent with the guide direction of material fetching mechanism moving guide rail 10.
Busbar pressing plate mounting seat moving guide rail 11 is provided with hold-down mechanism, namely the busbar pressing plate mounting seat 6 of hold-down mechanism is slided and is located on described busbar pressing plate mounting seat moving guide rail 11, and welding bench and busbar pressing plate 5 are fixed in busbar pressing plate mounting seat 6, welding bench is positioned at the lower section of described busbar pressing plate 5.The effect of busbar pressing plate mounting seat 6 has busbar pressing plate mounting seat transverse shifting driving cylinder 7, and this driving cylinder is cylinder.
Described solaode string group feed mechanism is located at the side of described two groups of busbar feeding device lines.Namely solaode string group 18 is delivered to the position between two groups of busbar feeding devices 17 by solaode string group feed mechanism, and then often group busbar feeding device 17 provides busbar 12 to one end of solaode string group 18 respectively.In the present embodiment, solaode string group feed mechanism is Timing Belt 14.
Described welding gun 15 slides laterally the top being located at described welding bench position, is namely slidably arranged in the top of the end of solaode string group 18 along the length direction (now busbar has been placed on interconnector) of busbar 12.Therefore the moving direction of welding gun 15 intersects with the moving direction of described vacuum cup travelling carriage, and basic one-tenth is T-shaped.The present embodiment is provided with a welder base 19, busbar feeding device 17 and solaode string group feed mechanism are set directly on welder base 19, two groups of busbar feeding devices 17 occupy one end of welder base 19 respectively, solaode string group feed mechanism is located at a side of busbar feeding device 17, it is provided above welding gun moving guide rail 16 at welder base 19, in order to process the busbar welding operation at solaode string group 18 two ends simultaneously, therefore welding gun moving guide rail 16 is two, welding gun 15 is also two, respectively close to one group of busbar feeding device 17.The bearing of trend of welding gun moving guide rail 16 is at a right angle with the bearing of trend of material fetching mechanism moving guide rail 10.In order to relatively adjust the distance between welding gun moving guide rail 16 and material fetching mechanism, it is possible to being slidably arranged in by welding gun moving guide rail 16 on welding gun moving guide rail slide rail, the bearing of trend of this welding gun moving guide rail slide rail is consistent with the bearing of trend of material fetching mechanism moving guide rail 10.Acting on mobile drive deivce on welding gun 15, for instance drive cylinder, welding gun moving guide rail slide rail has also acted on mobile drive deivce as driven cylinder.
The solaode string group charging and discharging mechanism of described anode machine and solaode string group feed mechanism and the Timing Belt 14 of Timing Belt 37 and described solaode busbar welder are correspondingly arranged.After solaode string typesetting is become solaode string group by such anode machine, solaode string group will be transported on Timing Belt 14 by Timing Belt 37, then by Timing Belt 14, solaode string group is transported to busbar welding processing position.
Operational approach: simultaneously start solaode statements based on collusion material conveyer belt 32 and Timing Belt 37, is transported to solaode string by the solaode string 18 of 12 solar battery sheet series weldings by solaode statements based on collusion material conveyer belt 32 and captures the position that vacuum cup group installing plate 35 is parallel.Meanwhile, glass plate (on this glass plate existing EVA sheet) is delivered on erecting bed 31 by Timing Belt 37, and is positioned at the lower section of solaode string crawl vacuum cup group installing plate 35.Next, solaode string grasping mechanism body 33 moves to solaode statements based on collusion material conveyer belt 32 direction, when solaode string crawl vacuum cup group 36 moves to solaode statements based on collusion material conveyer belt 32, solaode string captures upper again after vacuum cup group 36 moves down crawl solaode string 18 shifting, then solaode string grasping mechanism body 33 travelling backwards, when solaode string captures the surface that vacuum cup group 36 moves to glass plate, move down and solaode string 18 is put on a glass, following palikinesia is until being booked glass plate, solaode string group is moved to the Timing Belt 14 of busbar welder by Timing Belt 37.
The busbar that the present embodiment adopts all is flattened by the busbar of web-like and makes the shape shown in accompanying drawing 1, is then placed in supply disk 1 for use.
Timing Belt 14 action of busbar welder, solaode string group 18 is delivered between two groups of busbar feeding devices 17, then vacuum cup 4 captures busbar 12, often taking out a busbar 12, servomotor action is once so that the busbar loading plate of supply disk 1 drives moves certain distance on the busbar 13 of stacking.Vacuum cup 4 drives busbar 12 to move along material fetching mechanism moving guide rail 10 with the vacuum cup travelling carriage 2 of air cylinder driven, position to the interconnector that the end of solaode string is stretched out, then vacuum cup 4 puts down busbar 12, makes busbar 12 contact with interconnector.Then busbar pressing plate mounting seat transverse shifting driving cylinder drives busbar pressing plate mounting seat 6 to move along busbar pressing plate mounting seat moving guide rail 11, make welding bench carrying interconnector, make contacting of busbar pressing plate 5 times pressure busbars 12 and interconnector, so under the clamping of welding bench and busbar pressing plate 5, the interconnector that busbar 12 stretches out with solaode string group 18 end contacts closely, and then welding gun 15 such as drives at moving drive mechanism and the contact point of busbar 13 and interconnector can be performed welding operation under the driving of cylinder.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.All equivalences made according to spirit of the invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (5)
1. a solaode busbar welding production line, it is characterised in that: include anode machine and solaode busbar welder；
Described anode machine includes erecting bed, horizontally disposed solaode statements based on collusion material conveyer belt, solaode string grasping mechanism and solaode string group charging and discharging mechanism, and described solaode statements based on collusion material conveyer belt is located at the top of the side of described erecting bed；Described solaode string grasping mechanism includes solaode string grasping mechanism body, horizontally disposed solaode string grasping mechanism guide rail, solaode string captures vacuum cup group installing plate and solaode string captures vacuum cup group；The bearing of trend of described solaode string grasping mechanism guide rail becomes angle to arrange with the bearing of trend of described solaode statements based on collusion material conveyer belt, described solaode string grasping mechanism body slides on described solaode string grasping mechanism guide rail, and described solaode string grasping mechanism body effect has solaode string grasping mechanism body to move horizontally driving structure；Described solaode string captures that vacuum cup group installing plate is vertically slidable is supported on described solaode string grasping mechanism body, on it, effect has solaode string crawl vacuum cup group installing plate to move up and down driving mechanism, and described solaode string captures on vacuum cup group installing plate to having least one set solaode string crawl vacuum cup group；Described solaode string group charging and discharging mechanism is located on described erecting bed table top, described solaode string group charging and discharging mechanism is positioned at the lower section of described solaode statements based on collusion material conveyer belt, and the conveying direction of described solaode string group charging and discharging mechanism is at a right angle with the conveying direction of solaode statements based on collusion material conveyer belt；
Described solaode busbar welder includes solaode string group feed mechanism, welding gun and two groups of busbar feeding devices；Described two groups of busbar feeding devices are parallel and interval is arranged, and described busbar feeding device includes one for holding the supply disk of busbar, and this supply disk effect has vertically movable driving mechanism；The material fetching mechanism being arranged over transversely sliding of described supply disk, described material fetching mechanism includes a vacuum cup travelling carriage, and this vacuum cup travelling carriage is provided with vacuum cup installing plate, and this vacuum cup installing plate is provided with multiple vacuum cup towards described supply disk；Described supply disk side is provided with hold-down mechanism, and this hold-down mechanism includes a busbar pressing plate, and this busbar pressing plate is fixed in a busbar pressing plate mounting seat, and this busbar pressing plate mounting seat effect has busbar pressing plate mounting seat transverse shifting driving cylinder；Being installed with welding bench in described busbar pressing plate mounting seat, this welding bench is positioned at the lower section of described busbar pressing plate；Described solaode string group feed mechanism is located at the side of described two groups of busbar feeding device lines；Described welding gun slides laterally in the top of described welding bench, and the moving direction of the moving direction of welding gun and described vacuum cup travelling carriage intersects；
The solaode string group charging and discharging mechanism of described anode machine and the solaode string group feed mechanism of described solaode busbar welder are correspondingly arranged.
2. solaode busbar welding production line according to claim 1, it is characterized in that: described busbar feeding device also includes a feeding device base plate, a fixed vertical material fetching mechanism support on this feeding device base plate, the upper end of this material fetching mechanism support is provided with horizontal material fetching mechanism moving guide rail, and described material fetching mechanism slides and is located on described material fetching mechanism moving guide rail.
3. solaode busbar welding production line according to claim 2, it is characterized in that: described feeding device base plate is provided with horizontal busbar pressing plate mounting seat moving guide rail, described busbar pressing plate mounting seat is slided and is located on described busbar pressing plate mounting seat moving guide rail.
4. solaode busbar welding production line according to claim 1, it is characterised in that: described solaode string group charging and discharging mechanism is Timing Belt.
5. solaode busbar welding production line according to claim 1, it is characterised in that: described solaode string group feed mechanism is Timing Belt.
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| CN105945466A (en) * | 2016-07-19 | 2016-09-21 | 河北羿珩科技股份有限公司 | Welding and feeding device for solar energy assembly bus bars |
| CN106206854A (en) * | 2016-08-31 | 2016-12-07 | 无锡奥特维科技股份有限公司 | A kind of busbar welding equipment |
| CN106181153A (en) * | 2016-08-31 | 2016-12-07 | 无锡奥特维科技股份有限公司 | A kind of busbar welder |
| CN108067759A (en) * | 2016-11-16 | 2018-05-25 | 上海涛创自动化科技有限公司 | A kind of welded equipment of busbar automatic charging |
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| CN112846761B (en) * | 2021-03-02 | 2023-01-17 | 滁州鸿展智能科技有限公司 | Photovoltaic backplate terminal box equipment |
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