CN104480628A - Online production method for moisture absorbing and quick drying type knitted fabric - Google Patents
Online production method for moisture absorbing and quick drying type knitted fabric Download PDFInfo
- Publication number
- CN104480628A CN104480628A CN201410647443.XA CN201410647443A CN104480628A CN 104480628 A CN104480628 A CN 104480628A CN 201410647443 A CN201410647443 A CN 201410647443A CN 104480628 A CN104480628 A CN 104480628A
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- China
- Prior art keywords
- yarn
- auxiliary agent
- introducing port
- online production
- agent adding
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- 238000001035 drying Methods 0.000 title claims abstract description 30
- 239000004744 fabric Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 28
- 239000012752 auxiliary agent Substances 0.000 claims description 35
- 238000010438 heat treatment Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000002940 repellent Effects 0.000 claims description 11
- 239000005871 repellent Substances 0.000 claims description 11
- 230000008676 import Effects 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052731 fluorine Inorganic materials 0.000 abstract description 4
- 239000011737 fluorine Substances 0.000 abstract description 4
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000009940 knitting Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000009941 weaving Methods 0.000 abstract description 2
- 238000004804 winding Methods 0.000 abstract 2
- 238000009835 boiling Methods 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000009987 spinning Methods 0.000 abstract 1
- 235000013351 cheese Nutrition 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 5
- 230000001788 irregular Effects 0.000 description 3
- 238000009954 braiding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/22—Devices for preparatory treatment of threads
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an online production method for a moisture absorbing and quick drying type knitted fabric, and belongs to the technical field of spinning. The online production method is that an auxiliary adding tank and a drying stove are arranged between a creel and a circular knitting machine, and the yarns are directly modified and woven at a time through a waving machine. The online production method has the advantages that the traditional method of partial implementation such as modifying the yarn first and weaving second is changed, the problems of non-uniform feeding of auxiliaries and non-uniform stoving of the yarns on cones in the traditional method can be solved, the processes such as slack winding, yarn boiling for feeding auxiliaries, and winding can be saved, and therefore, the efficiency is raised, and meanwhile, the cost can be greatly decreased; the utilization rate of auxiliaries in the online production method is up to 100% by being compared with the utilization rate of 10 to 20% of fluorine-containing auxiliaries in the traditional method, so that zero emission is achieved, the problem of environmental pollution caused by emission of a lot of fluorine-containing auxiliaries can be completely solved, and the method is an environmentally-friendly production method.
Description
Technical field
The present invention relates to a kind of method of producing hydroscopic fast-drying shell fabric, relate to a kind of method of online production hydroscopic fast-drying knit fabric more precisely, belong to textile technology field.
Background technology
Along with every textile technology progress and take the expansion in field, in recent years, hydroscopic fast-drying knit fabric has many new progresses technically, and wearability is gradually improved, and has brought snugness of fit.In actual production process, hydroscopic fast-drying shell fabric normally adopts the hydrophilic yarn of part, part water-proof yarn line weaves by a certain percentage and forms, the technology path that current enterprise adopts mostly is: raw yarn → loose type coning → refuse water treatment → oven dry → doff → braiding, this traditional technical method exists many difficulties and deficiency in actual production process.
Loose type coning is exactly the cheese becoming to be suitable for by yarn network to dye, and have certain requirement for cheese for water repellent finish, as the shaping of cheese and the quality of rolling density and cheese, cheese answers tack or edge slightly high, quality should be suitable, mass deviation is within 1.5%, and density is wanted evenly, except to except the requirement of cheese, upper auxiliary agent equipment, water quality and auxiliary agent purity also have some to affect on the quality that cheese does water repellent finish, as pump lift flow will be suitable for, the time of interior outflow should be reasonable, the suspended solids content of water is low, auxiliary agent purity will wait well.If these factors are not controlled well, capital has an impact to the quality after yarn carries out water repellent finish, often to occur on cheese that water repellent is irregular and bake irregular problem, and the operation of this traditional technology method is more, wayward, and there is a large amount of discharge of the higher and remaining water repellent of cost and the problem of environmental pollution etc. that causes in the technology adopting cheese to do water repellent finish.To single yarn, water treatment is refused for employing online technique and the research of continuous weaving yet there are no report.
Summary of the invention
For above-mentioned Problems existing, the object of the invention is to the defect overcoming existing traditional mode of production hydroscopic fast-drying knit fabric technology, a kind of method of method of online production hydroscopic fast-drying knit fabric is provided.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of method of online production hydroscopic fast-drying knit fabric, described method adopts between creel and large circle machine, arranges auxiliary agent adding trough and dry baking oven, the corresponding wall of auxiliary agent adding trough is respectively equipped with equally distributed yarn entry and yarn outlet, yarn entry and yarn outlet are respectively on the horizontal line that same is parallel, cord roller is provided with in auxiliary agent adding trough, cord roller is uniformly distributed recess and with yarn entry and yarn outlet one_to_one corresponding, cord roller is positioned at auxiliary agent adding trough bottom surface 3cm, cord roller is parallel to yarn entry and yarn outlet, fill not in the water repellent solution of cord roller in auxiliary agent adding trough, the dry baking oven wall corresponding with auxiliary agent adding trough is provided with equally distributed yarn introducing port, importing plate is provided with above yarn introducing port, importing plate is arc surfaced, dry baking oven top is provided with equally distributed yarn export mouth, yarn introducing port is corresponding with yarn export mouth and axis is mutually vertical, infrared heating pipe is provided with in dry baking oven, infrared heating pipe is positioned at below yarn introducing port, and be parallel to yarn introducing port, the center of infrared heating pipe and the vertical range at yarn introducing port center are 7 cm, the yarn entry of the yarn that unwinding is got off from yarn cylinder respectively in auxiliary agent adding trough imports along the recess of cord roller from the yarn introducing port yarn outlet drying baking oven, effect through infrared heating pipe to be derived and respectively around on the yarn storage wheel of large circle machine along importing plate warp yarn export mouth again.
Described yarn entry and yarn outlet, yarn introducing port and yarn export mouth are all equipped with porcelain eye.
The power of described infrared heating pipe is 1000 w.
Owing to have employed above technical scheme, method employing of the present invention between creel and large circle machine, arrange auxiliary agent adding trough and case is baked and banked up with earth in drying, directly on loom, once complete yarn modification and woven online production method, change first to the conventional method that yarn modification, more woven branch are implemented, thisly can to solve in conventional method at line method that on cheese, auxiliary agent is not even bakes and banks up with earth irregular problem, the method is saved loose type coning, is boiled the operation such as auxiliary agent and doff on yarn, while raising the efficiency, can also significantly reduce costs; In conventional method, fluorine-containing auxiliary agent utilization rate only has 10% ~ 20%, use online production method, the utilization rate of auxiliary agent can be made to reach nearly 100%, achieve zero-emission, fundamentally solving the problem of environmental pollution caused because of a large amount of discharge of fluorine-containing auxiliary agent, is a kind of environmentally friendly production method.
Accompanying drawing explanation
Fig. 1 is process flow diagram of the present invention.
Fig. 2 is the structural representation representing auxiliary agent groove.
Fig. 3 is the structural representation of drying box.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
See accompanying drawing
A kind of method of online production hydroscopic fast-drying knit fabric, described method adopts between creel and large circle machine, arranges auxiliary agent adding trough 1 and dry baking oven 7, the corresponding wall of auxiliary agent adding trough 1 is respectively equipped with equally distributed yarn entry 3 and yarn outlet 6, yarn entry 3 and yarn outlet 6 are respectively on the horizontal line that same is parallel, cord roller 5 is provided with in auxiliary agent adding trough 1, cord roller 5 is uniformly distributed recess and with yarn entry 3 and yarn outlet 6 one_to_one corresponding, cord roller 5 is positioned at auxiliary agent adding trough 1 bottom surface 3cm, cord roller 5 is parallel to yarn entry 3 and yarn outlet 6, fill not in the water repellent solution of cord roller 5 in auxiliary agent adding trough 1, dry baking oven 7 wall corresponding with auxiliary agent adding trough 1 is provided with equally distributed yarn introducing port 8, be provided with above yarn introducing port 8 and import plate 9, import plate 9 in arc surfaced, dry baking oven 7 top is provided with equally distributed yarn export mouth 11, yarn introducing port 8 is corresponding with yarn export mouth 11 and axis is mutually vertical, infrared heating pipe 10 is provided with in dry baking oven 7, infrared heating pipe 10 is positioned at below yarn introducing port 9, and be parallel to yarn introducing port 9, the center of infrared heating pipe 10 and the vertical range at yarn introducing port 8 center are 7 cm, the yarn entry 3 of the yarn 2 that unwinding is got off from yarn cylinder respectively in auxiliary agent adding trough 1 imports along the recess of cord roller 5 from the yarn introducing port 8 yarn outlet 6 drying baking oven 7, effect through infrared heating pipe 10 to be derived and respectively around on the yarn storage wheel of large circle machine along importing plate 9 warp yarn export mouth 11 again
Described yarn entry 3 and yarn outlet 6, yarn introducing port 8 and yarn export mouth 10 are all equipped with porcelain eye, the friction of yarn can be reduced, avoid the generation of breaking end.
The described curved shape of importing plate 9, being engaged on yarn importing import 8 is avoid being affixed on tank wall to make yarn 2 import drying box, to a certain degree decreases friction.
The power of described infrared heating pipe 10 is 1000 w, the temperature in drying box 7 can be made under normal circumstances to reach about 280 DEG C, carry out drying to yarn after switching on power.
The yarn that the online production of hydroscopic fast-drying knit fabric uses is cotton yarn and modal yarn.
Specific embodiment
The yarn cylinder of the cotton yarn of 18.3tex and model is placed on creel according to the requirement of the flat pin of braiding latitude by 1; adopt to auxiliary agent on an one thread and one do not go up auxiliary agent one every one mode entry; need the yarn of auxiliary agent will pass through the upper auxiliary agent of collection and drying integrated device; in the groove of device, certain density water repellent is housed; the power supply of engaging means; infrared heating pipe in device is started working, and start large circle machine button, large circle machine starts to take up one's knitting with normal engine speed.
The flat pin blank of cotton latitude woven out and model blank are put into setting machine by 2 shapes, and temperature is 160 ~ 180 DEG C, makes to be attached to the water repellent on yarn and yarn generation crosslinked action.
3, by the blank kiering under alkaline environment after sizing, then wash, dry, dye and soap, finally dry namely at the hydroscopic fast-drying knit fabric of line development.
The method of testing of foundation GB or adidas-salomon and standard, carry out hygroscopicity to two kinds of fabrics of exploitation and quick-drying is tested.The structure of fabric is all the flat pin of latitude, and its result is as follows:
Fabric kind cotton yarn fabric cotton yarn fabric modal fabric modal fabric
(the present invention) (conventional method) (the present invention) (conventional method)
Drip diffusion time (s) 43 3.5 3
Measure wicking height (transverse direction) 112 116 118 120
(mm) (longitudinal direction) 31 35 35 38
The quick-drying time (min) 26 27 27 29
As can be seen from the above results, the hydroscopic fast-drying shell fabric developed by the method for online production is more or less the same with its hygroscopicity of fabric developed by conventional method and quick-drying, the method of explanation online production can well substitute the method for tradition generation, production technology can be raised the efficiency, reduce costs, making used additives can realize zero-emission, is a kind of environmentally friendly production method.
Claims (3)
1. the method for an online production hydroscopic fast-drying knit fabric, it is characterized in that: described method adopts between creel and large circle machine, arranges auxiliary agent adding trough (1) and dry baking oven (7), the corresponding wall of auxiliary agent adding trough (1) is respectively equipped with equally distributed yarn entry (3) and yarn outlet (6), yarn entry (3) and yarn outlet (6) are respectively on the horizontal line that same is parallel, cord roller (5) is provided with in auxiliary agent adding trough (1), cord roller (5) is uniformly distributed recess and with yarn entry (3) and yarn outlet (6) one_to_one corresponding, cord roller (5) is positioned at auxiliary agent adding trough (1) bottom surface 3cm, cord roller (5) is parallel to yarn entry (3) and yarn outlet (6), fill not in the water repellent solution of cord roller (5) in auxiliary agent adding trough (1), the wall that dry baking oven (7) is corresponding with auxiliary agent adding trough (1) is provided with equally distributed yarn introducing port (8), be provided with in the top of yarn introducing port (8) and import plate (9), import plate (9) in arc surfaced, dry baking oven (7) top is provided with equally distributed yarn export mouth (11), yarn introducing port (8) is corresponding with yarn export mouth (11) and axis is mutually vertical, infrared heating pipe (10) is provided with in dry baking oven (7), infrared heating pipe (10) is positioned at yarn introducing port (9) below, and be parallel to yarn introducing port (9), the center of infrared heating pipe (10) and the vertical range at yarn introducing port (8) center are 7 cm, the yarn entry (3) of the yarn (2) that unwinding is got off from yarn cylinder respectively in auxiliary agent adding trough (1) imports along the recess of cord roller (5) from the yarn introducing port (8) yarn outlet (6) drying baking oven (7), through infrared heating pipe (10) effect again along import plate (9) warp yarn export mouth (11) derive and respectively around on the yarn storage wheel of large circle machine.
2. the method for online production hydroscopic fast-drying knit fabric according to claim 1, is characterized in that: described yarn entry (3) and yarn outlet (6), yarn introducing port (8) and yarn export mouth (10) are all provided with porcelain eye.
3. the method for online production hydroscopic fast-drying knit fabric according to claim 1, is characterized in that: the power of described infrared heating pipe (10) is 1000 w.
Priority Applications (1)
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CN201410647443.XA CN104480628B (en) | 2014-11-14 | 2014-11-14 | A kind of method of the knitting fabric of online production hydroscopic fast-drying |
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CN201410647443.XA CN104480628B (en) | 2014-11-14 | 2014-11-14 | A kind of method of the knitting fabric of online production hydroscopic fast-drying |
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CN104480628A true CN104480628A (en) | 2015-04-01 |
CN104480628B CN104480628B (en) | 2016-11-02 |
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Citations (10)
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GB1501768A (en) * | 1975-05-16 | 1978-02-22 | Tsudakoma Ind Co Ltd | Method and apparatus for sizing a yarn sheet |
US5664306A (en) * | 1992-07-09 | 1997-09-09 | Tama Plastic Industry | Apparatus and method for producing colored knitted net |
CN1743541A (en) * | 2005-09-22 | 2006-03-08 | 宁波雅戈尔针织染整有限公司 | Single-face water-oil-repellent knitted fabric and its production method |
CN1752317A (en) * | 2005-10-27 | 2006-03-29 | 宁波雅戈尔针织染整有限公司 | All cotton hydroscopic fast-drying shell fabric and producing method thereof |
CN101649516A (en) * | 2009-07-30 | 2010-02-17 | 绍兴文理学院 | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof |
CN101705591A (en) * | 2009-10-13 | 2010-05-12 | 宗翠红 | Novel dyeing machine |
CN201778164U (en) * | 2010-06-10 | 2011-03-30 | 泽名股份有限公司 | Drying agent contained yarn producing device |
CN202881629U (en) * | 2012-08-21 | 2013-04-17 | 泉州卜硕机械有限公司 | Knitting machine yarn softening treatment device |
CN203007637U (en) * | 2012-11-13 | 2013-06-19 | 硕奇科技股份有限公司 | Yarn sizing device with non-contact type drying |
CN203307608U (en) * | 2013-05-07 | 2013-11-27 | 寿县利丰织造有限公司 | Health protection fabric treatment device |
-
2014
- 2014-11-14 CN CN201410647443.XA patent/CN104480628B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1501768A (en) * | 1975-05-16 | 1978-02-22 | Tsudakoma Ind Co Ltd | Method and apparatus for sizing a yarn sheet |
US5664306A (en) * | 1992-07-09 | 1997-09-09 | Tama Plastic Industry | Apparatus and method for producing colored knitted net |
CN1743541A (en) * | 2005-09-22 | 2006-03-08 | 宁波雅戈尔针织染整有限公司 | Single-face water-oil-repellent knitted fabric and its production method |
CN1752317A (en) * | 2005-10-27 | 2006-03-29 | 宁波雅戈尔针织染整有限公司 | All cotton hydroscopic fast-drying shell fabric and producing method thereof |
CN101649516A (en) * | 2009-07-30 | 2010-02-17 | 绍兴文理学院 | Silk-coating method for PVC/PU coating polyester industrial yarns and device thereof |
CN101705591A (en) * | 2009-10-13 | 2010-05-12 | 宗翠红 | Novel dyeing machine |
CN201778164U (en) * | 2010-06-10 | 2011-03-30 | 泽名股份有限公司 | Drying agent contained yarn producing device |
CN202881629U (en) * | 2012-08-21 | 2013-04-17 | 泉州卜硕机械有限公司 | Knitting machine yarn softening treatment device |
CN203007637U (en) * | 2012-11-13 | 2013-06-19 | 硕奇科技股份有限公司 | Yarn sizing device with non-contact type drying |
CN203307608U (en) * | 2013-05-07 | 2013-11-27 | 寿县利丰织造有限公司 | Health protection fabric treatment device |
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Effective date of registration: 20240326 Address after: Room 318, Building 15, Giant Creative Industry Park, No. 644 Shibei Industrial Road, Dashi Street, Panyu District, Guangzhou City, Guangdong Province, 511400 Patentee after: Guangzhou Xulang Trading Co.,Ltd. Country or region after: China Address before: 430200 1 Sunshine Avenue, Jiangxia District, Wuhan, Hubei. Patentee before: Wuhan Textile University Country or region before: China |