CN104480576B - A kind of silk-floss band intellectuality is extended and is equipped - Google Patents
A kind of silk-floss band intellectuality is extended and is equipped Download PDFInfo
- Publication number
- CN104480576B CN104480576B CN201410502400.2A CN201410502400A CN104480576B CN 104480576 B CN104480576 B CN 104480576B CN 201410502400 A CN201410502400 A CN 201410502400A CN 104480576 B CN104480576 B CN 104480576B
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- China
- Prior art keywords
- cotton
- roller
- wood
- wool
- sliver
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G17/00—Silk-dressing machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
- D01G23/06—Arrangements in which a machine or apparatus is regulated in response to changes in the volume or weight of fibres fed, e.g. piano motions
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The present invention relates to a kind of silk-floss band intellectuality extension equipment, it is included on cotton-wool/cotton block conveying direction by rear to front hello continuous belt, hello continuous roller, needlecase, rear roller and the wood roller set gradually, it is characterised in that: also include for the orderly uniformly placement multiple cotton-wools/Turnover Box of cotton block, mechanical hand one, cotton strip epicyclical mechanism one, mechanical hand two, autoleveller detection device one, autoleveller detection device two, auxiliary wheel, mechanical hand three, cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism and control unit.The invention have the advantage that providing a kind of labor cost of can saving can improve again the silk-floss band intelligence spreadboard system based on video vision of the quality of production and efficiency.
Description
Technical field
The present invention relates to a kind of equipment automatically being carried out by silk-floss band and extending.
Background technology
Silkworm silk material after combing and arrangement, the orderly bulk of preliminary one-tenth or bulk, different, the most not
The most uniform continuous band can be formed.Need to carry out combing reason by spreadboard, extend and the operation such as winding carries out whole
Reason, is wound around fixed length and weight silk floss band, in order to become bar.The major function that spreadboard realizes is to control quantitatively, uniformly with
Mix and improve the light compliance of former silk floss.
Existing CZ231 type spreadboard structure is as it is shown in figure 1, mainly by being fed for part, combing drafter
And output winding mechanism composition.Wherein, it is fed for part to include: feed continuous belt 22, rear roller 24, upper pressure roller
23 etc.；Combing drafter includes: needle plate, screw rod, cam, guide rail etc.；Output winding mechanism includes:
Drawing rollers 26, big belt 28, wood roll 27, pressure roller, regulating wheel etc..
Workman will join the drafts sheet after silk floss is weighed, and be placed on by certain lap of splice and feed (row's silk floss) on continuous belt 22,
Feeding continuous belt 22 guides drafts sheet to travel forward together.Feed continuous belt 22, upper pressure roller 23 and rear roller 24 1
Rise and drafts sheet is continuously introduced in combing needlecase 25.Drafts sheet is in combing needlecase 25, and upper and lower two groups of faller gills are handed over
Fork guides combing forward, is sequentially sent in drawing rollers 26, and the speed of faller gill ratio feeds the speed of continuous belt 22 slightly
Hurry up (leading), the speed of drawing rollers 26 is faster than the speed of rear roller 24, drafts sheet in this case
Drawing rollers 26 traction under constantly extend, in drafts sheet fiber be combed grilling reason.Drawing rollers 26
The continuous bar sent is guided by big belt 28, is close on big belt 28 by pressure roller, then twines with big belt 28
On wood roll 27, quantitative drafts sheet extend complete, manually chopped off feeding two road spreadboards, repeat on
State process.
Spreadboard uses tradition extension mode, the uniformity of extension and poor controllability, extends mainly by quantitative fixed length
Realize.Spreadboard production line transfer is all accomplished manually, and turnover operation repeats, and has enough to meet the need loaded down with trivial details, expends the time
Long, efficiency is low.The extension quality of old spreadboard lacks autoleveller control, and extension quality is quantitative mainly by fixed length
Controlling, extension efficiency is low, of poor quality, puts it briefly and is primarily present following drawback: (1) labor strength is high.
In spreading process, manual process process is many, and workload is big, Lao Liduo.As: 1 workman can only handle 2
Equipment, needs during work ceaselessly to walk about and could catch up with the operation of a machine reluctantly, and labor intensity is high.(2) prolong
Exhibition quality has much room for improvement.Extension operator judges by experience and eyesight, chronic fatigue operation, easily occurs partially
Difference.As: artificial counterweight, manual feeding tender cut continuous operation etc. and repeated operation for a long time, easily tired, produce and extend
Continuous band quality differs, and the even length of uneven thickness can not get good quality control.(3) production efficiency is low.By
In extension operation, the work of more than 60% is required for manual operation, and needs timing to clear up spreadboard
Maintenance, therefore production efficiency is relatively low.(4) production cost is high.Owing to extension production line needs substantial amounts of artificial behaviour
Making link, labor cost is improving constantly, thus adds production cost.(5) status of equipment is unfavorable for raw
Produce management.Tradition the spreadboard course of processing in can to textile material produce secondary pollution, noise is higher, need into
Row improves, and is beneficial to strengthen production management.
Summary of the invention
It is an object of the invention to provide a kind of extension equipment improving extension quality and reducing labor intensity.
In order to achieve the above object, the technical scheme is that providing a kind of silk-floss band intellectuality extension fills
Standby, be included on cotton-wool/cotton block conveying direction by rear to front set gradually feed continuous belt, feed continuous roller, pin
Case, rear roller and wood roller, it is characterised in that: also include for the most uniformly placing multiple cotton-wools/cotton block
Turnover Box, mechanical hand one, cotton strip epicyclical mechanism one, mechanical hand two, autoleveller detect device one, certainly mix well
Whole detection device two, auxiliary wheel, mechanical hand three, cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism and control
Unit, wherein:
Mechanical hand one, is placed on cotton strip epicyclical mechanism one after being taken out by the cotton-wool in Turnover Box/cotton block；
Mechanical hand two, is placed on after taking off cotton-wool/cotton block from cotton strip epicyclical mechanism one and feeds continuous belt；
Autoleveller detection device one, feeds the thickness of the cotton-wool/cotton block of transmission on continuous belt for detection, by controlling
Unit processed adjusts according to the one-tenth-value thickness 1/10 detected and feeds continuous roller and the rotating speed of rear roller；
After going out rear roller formed cotton sliver be wrapped in wood roller on, auxiliary wheel near wood roller and and wood roller between
Forming gap one, the cotton sliver that wood roller is wound around passes freely through this gap one；
Autoleveller detection device two, for the thickness of the cotton sliver that detection is wrapped on wood roller, when the thickness of cotton sliver
When degree exceedes the threshold value of setting, control unit control the auxiliary that rotation direction is contrary with the rotation direction of wood roller
Roller is close until wood roller is formed extruding to wood roller so that the cotton sliver being wrapped on wood roller and wood roller
Form gap two；
Mechanical hand three, sends into cotton strip epicyclical mechanism two after capturing the cotton sliver at gap two；
Cotton strip epicyclical mechanism two, for the cotton strip transmission that will be fed into sett frame Wei Mian mechanism.
Preferably, in described Turnover Box, ordered arrangement has multiple for storing depositing of single described cotton-wool/cotton block
Chu Ge.
Preferably, described cotton strip epicyclical mechanism one uses turnover rotating disk.
Preferably, described autoleveller detection device one detects the identical bag of structure of device two with described autoleveller
Include leverage, be provided with multiple multiple rollers being initially positioned in same level in the bottom of leverage,
The top of leverage is provided with displacement transducer, and displacement transducer connects described control unit, roller with under it
Described cotton-wool/cotton block or described cotton sliver that side passes through contact, when described cotton-wool/cotton block or the thickness of described cotton sliver
After changing, described roller output displacement, leverage this displacement is amplified, displacement transducer is then
Gather the displacement after amplifying single as the described control of thickness information feeding of described cotton-wool/cotton block or described cotton sliver
Unit.
Preferably, described cotton strip epicyclical mechanism two includes pressure roller, guide wheel, aspiration channel, roller, pendulum bucket, biography
Transfer mechanism, the continuous roller of stripping, pressure roller arranges in pairs, and any one pressure roller in guide wheel and a pair pressure roller closely pastes
Closing, be provided with aspiration channel in the front of pressure roller arranged in pairs and roller, pressure roller delivered to by the cotton sliver that mechanical hand three captures
It is internal that cotton sliver is sucked pressure roller by the suction produced by aspiration channel behind place, and cotton sliver goes out the work after pressure roller at aspiration channel suction
Being wrapped on roller under with, the roller being wound around cotton sliver falls on transmission mechanism, by transmission mechanism, roller is defeated
Delivering to shell at continuous roller, the cotton sliver on roller is shelled delivers to described sett frame Wei Mian mechanism after continuous roller peels off.
The present invention has many innovative technologies: one is the automation process process realizing spreadboard, utilizes machinery
Hands grabs cotton automatically, pulls silk floss, touching etc., is substantially reduced labour force and enterprise's production cost；Two is at extension eedle
Add evereven after case, the thickness of the continuous bar that extends is automatically adjusted, improves crudy；Three are
Continuous band after extending spreadboard carries out mechanical hand to be shifted automatically, shortens manufacturing procedure, saves labour force and makes
Manufacturing process system, integration, promote that Enterprise Lean produces.
Accompanying drawing explanation
Fig. 1 is existing spreadboard structural representation；
A kind of silk-floss band intellectuality extension outfit of equipment schematic diagram that Fig. 2 provides for the present invention；
Fig. 3 is the partial schematic diagram feeding cotton part in Fig. 2；
Fig. 4 is autoleveller extension schematic diagram in Fig. 2；
Fig. 5 is that in Fig. 2, autoleveller detection device one detects device two schematic diagram with autoleveller；
Fig. 6 is cotton strip epicyclical mechanism two schematic diagram in Fig. 2.
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
The equipment as in figure 2 it is shown, a kind of silk-floss band intellectuality that the present invention provides is extended, is included in cotton-wool/cotton
On block 4 conveying direction by rear to front set gradually feed continuous belt 6, feed continuous roller 8, needlecase 9, rear roller
10 and wood roller 1.Also include for the most uniformly placing the Turnover Box 2 of multiple cotton-wools/cotton block 4, mechanical hand one
1, turnover rotating disk 3, mechanical hand 25, autoleveller detection device 1, autoleveller detection device 2 12,
Auxiliary wheel 13, mechanical hand 3 29, pressure roller 14, guide wheel 15, aspiration channel 16, roller 17, pendulum bucket 18,
Transmission mechanism 19, the continuous roller 20 of stripping, sett frame Wei Mian mechanism 21 and control unit.
In Turnover Box 2, ordered arrangement has multiple storage lattice, and cotton-wool/cotton block 4 piecemeal is put into storage lattice.
Turnover Box 2 is used for separating continuous group, and has enough to meet the need continuous group.In conjunction with Fig. 3, by mechanical hand 1 by Turnover Box 2
Cotton-wool/cotton block 4 is placed on after taking out on turnover rotating disk 3.The cotton-wool put into/cotton block 4 is proceeded to by turnover rotating disk 3
Corresponding station.The relevant position feeding continuous belt 6 put into after station takes off cotton-wool/cotton block 4 by mechanical hand 25.
Feed continuous belt 6 and cotton-wool/cotton block 4 is sent into hello continuous roller 8 to enter to realize extending.
In conjunction with Fig. 4, cotton-wool/cotton block 4 is before entering hello continuous roller 8, by autoleveller detection device 1 detection
Feed the thickness of the cotton-wool/cotton block 4 of transmission on continuous belt 6, control unit adjust according to the one-tenth-value thickness 1/10 detected
Feed continuous roller 8 and the rotating speed of rear roller 10.The structure of autoleveller detection device 1 is as it is shown in figure 5, wrap
Include leverage 7-1, be provided with in the bottom of leverage 7-1 and multiple be initially positioned in the multiple of same level
Roller 7-2, is provided with displacement transducer 7-3, displacement transducer 7-3 and connects control at the top of leverage 7-1
Unit, roller 7-2 contacts with from cotton-wool/cotton block 4 of passing through below or cotton sliver, when cotton-wool/cotton block 4 or
After the thickness of cotton sliver changes, roller 7-2 output displacement, leverage 7-1 this displacement is amplified,
Displacement transducer 7-3 then gathers the thickness information feeding control as cotton-wool/cotton block 4 or cotton sliver of the displacement after amplification
Unit processed.The method using autoleveller, can save deallocation silk floss operation, and improve extension quality and continuous bar extension
Efficiency.
Cotton-wool/cotton block 4 forms cotton sliver after entering needlecase 9 and going out rear roller 10, and cotton sliver is wrapped on wood roller 1,
In conjunction with Fig. 6, autoleveller detection device 2 12 detection it is wrapped in the thickness of the cotton sliver on wood roller 1.When
When the thickness of cotton sliver exceedes the threshold value of setting, control unit control the rotation direction of rotation direction and wood roller 1
Contrary auxiliary wheel 13 is close until wood roller 1 is formed extruding to wood roller 1 so that is wrapped in wood and rolls
Cotton sliver on wheel 1 forms gap two with wood roller 1, mechanical hand 3 29 send after capturing the cotton sliver in gap two
Enter pressure roller 14 arranged in pairs.Guide wheel 15 fits tightly with any one pressure roller 14 in a pair pressure roller 14,
Aspiration channel 16 it is provided with, the cotton sliver that mechanical hand 3 29 captures in the front of pressure roller 14 arranged in pairs and roller 17
Cotton sliver is sucked pressure roller 14 to interior by the suction produced by aspiration channel 16 after delivering at pressure roller 14, and cotton sliver goes out pressure roller
Being wrapped on roller 17 under the effect of aspiration channel 16 suction after 14, the roller 17 being wound around cotton sliver falls
On transmission mechanism 19, transmission mechanism 19 it is delivered to shell continuous roller 20, on roller 17 by roller 17
Cotton sliver is shelled delivers to sett frame Wei Mian mechanism 21 after continuous roller 20 peels off.
Claims (5)
1. a silk-floss band intellectuality extension equipment, it is included on cotton-wool/cotton block (4) conveying direction by rear to front hello the continuous belt (6) set gradually, feed continuous roller (8), needlecase (9), rear roller (10) and wood roller (1), it is characterized in that: also include the Turnover Box (2) for the most uniformly placing multiple cotton-wools/cotton block (4), mechanical hand one, cotton strip epicyclical mechanism one, mechanical hand two (5), autoleveller detection device one (7), autoleveller detection device two (12), auxiliary wheel (13), mechanical hand three (29), cotton strip epicyclical mechanism two, sett frame Wei Mian mechanism (21) and control unit, wherein:
Mechanical hand one, is placed on cotton strip epicyclical mechanism one after being taken out by the cotton-wool in Turnover Box (2)/cotton block (4)；
Mechanical hand two (5), is placed on after taking off cotton-wool/cotton block (4) from cotton strip epicyclical mechanism one and feeds continuous belt (6)；
Autoleveller detection device one (7), for the thickness of the cotton-wool/cotton block (4) of detection hello the upper transmission of continuous belt (6), control unit adjust hello continuous roller (8) and the rotating speed of rear roller (10) according to the one-tenth-value thickness 1/10 detected；
Go out the cotton sliver that rear roller (10) formed afterwards to be wrapped on wood roller (1), auxiliary wheel (13) near wood roller (1) and and wood roller (1) between form gap one, the upper cotton sliver being wound around of wood roller (1) passes freely through this gap one；
Autoleveller detection device two (12), thickness for the cotton sliver that detection is wrapped on wood roller (1), when the thickness of cotton sliver exceedes the threshold value of setting, the rotation direction auxiliary wheel (13) contrary with the rotation direction of wood roller (1) is controlled to wood roller (1) near until wood roller (1) is formed extruding so that the cotton sliver being wrapped on wood roller (1) forms gap two with wood roller (1) by control unit；
Mechanical hand three (29), sends into cotton strip epicyclical mechanism two after capturing the cotton sliver at gap two；
Cotton strip epicyclical mechanism two, transmits to sett frame Wei Mian mechanism (21) for the cotton strip that will be fed into.
2. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, it is characterised in that: in described Turnover Box (2), ordered arrangement has multiple storage lattice for storing single described cotton-wool/cotton block (4).
3. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1, it is characterised in that: described cotton strip epicyclical mechanism one uses turnover rotating disk (3).
null4. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1，It is characterized in that: described autoleveller detection device one (7) is identical with the structure of described autoleveller detection device two (12) includes leverage (7-1)，Multiple multiple rollers (7-2) being initially positioned in same level it are provided with in the bottom of leverage (7-1)，It is provided with displacement transducer (7-3) at the top of leverage (7-1)，Displacement transducer (7-3) connects described control unit，Roller (7-2) contacts with from the described cotton-wool/cotton block (4) passed through below or described cotton sliver，After the thickness of described cotton-wool/cotton block (4) or described cotton sliver changes，Described roller (7-2) output displacement，By leverage (7-1), this displacement is amplified，Displacement transducer (7-3) then gathers the thickness information described control unit of feeding as described cotton-wool/cotton block (4) or described cotton sliver of the displacement after amplifying.
null5. a kind of silk-floss band intellectuality extension equipment as claimed in claim 1，It is characterized in that: described cotton strip epicyclical mechanism two includes pressure roller (14)、Guide wheel (15)、Aspiration channel (16)、Roller (17)、Pendulum bucket (18)、Transmission mechanism (19)、The continuous roller (20) of stripping，Pressure roller (14) is arranged in pairs，Guide wheel (15) fits tightly with any one pressure roller (14) in a pair pressure roller (14)，It is provided with aspiration channel (16) in the front of pressure roller arranged in pairs (14) and roller (17)，It is internal that cotton sliver is sucked pressure roller (14) by the suction that the cotton sliver that mechanical hand three (29) captures is produced by aspiration channel (16) after delivering to pressure roller (14) place，Cotton sliver is wrapped on roller (17) after going out pressure roller (14) under the effect of aspiration channel (16) suction，The roller (17) being wound around cotton sliver falls on transmission mechanism (19)，It is delivered to shell continuous roller (20) by roller (17) by transmission mechanism (19)，Cotton sliver on roller (17) is shelled after continuous roller (20) is peeled off delivers to described sett frame Wei Mian mechanism (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410502400.2A CN104480576B (en) | 2014-09-26 | 2014-09-26 | A kind of silk-floss band intellectuality is extended and is equipped |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410502400.2A CN104480576B (en) | 2014-09-26 | 2014-09-26 | A kind of silk-floss band intellectuality is extended and is equipped |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104480576A CN104480576A (en) | 2015-04-01 |
| CN104480576B true CN104480576B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410502400.2A Expired - Fee Related CN104480576B (en) | 2014-09-26 | 2014-09-26 | A kind of silk-floss band intellectuality is extended and is equipped |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835383B (en) * | 2017-03-28 | 2019-01-22 | 金陵科技学院 | A kind of full-automatic silk spinning production technology |
| CN106983600A (en) * | 2017-04-01 | 2017-07-28 | 安徽省吉庆卫生用品有限公司 | A kind of cotton swab automatic packaging machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59204923A (en) * | 1983-04-30 | 1984-11-20 | N S P:Kk | Method for opening massive fiber |
| DE10326797A1 (en) * | 2002-07-03 | 2004-01-22 | Neumag Gmbh & Co. Kg | Process and assembly to convert straight spinning cord to wave-form gathered cord by regulation of conveyer belt speed |
| CN202273010U (en) * | 2011-09-26 | 2012-06-13 | 常熟理工学院 | Self-adjusting evening device for carding machine |
| CN204325596U (en) * | 2014-09-26 | 2015-05-13 | 东华大学 | The intellectuality of silk-floss band is extended and is equipped |
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2014
- 2014-09-26 CN CN201410502400.2A patent/CN104480576B/en not_active Expired - Fee Related
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| CN104480576A (en) | 2015-04-01 |
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