CN104480535A - Process for manufacturing 5A-grade white steam filature yarns - Google Patents
Process for manufacturing 5A-grade white steam filature yarns Download PDFInfo
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- CN104480535A CN104480535A CN201410730635.7A CN201410730635A CN104480535A CN 104480535 A CN104480535 A CN 104480535A CN 201410730635 A CN201410730635 A CN 201410730635A CN 104480535 A CN104480535 A CN 104480535A
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- cocoon
- silk
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a process for manufacturing 5A-grade white steam filature yarns by means of processing dried cocoons. The process for manufacturing the 5A-grade white steam filature yarns includes steps of screening, direct steaming, boiling with alkali, soaking and delivering. The process has the advantages that the direct steaming pressures of steam are controlled, accordingly, the obtained silkworm cocoons are excellent in elasticity, and the smoothness and the hand feel of the white steam filature yarns can be improved owing to alkaline boiling; the white steam filature yarns manufactured by the aid of the process feel smooth and fine, the reeling quality can be stably improved, rushing-up can be reduced, and a reeling cocoon ratio can be reduced.
Description
Technical field
The present invention relates to a kind of WHITE STEAM FILATURE YARNS processing technology, specifically a kind of production technology of 5A level WHITE STEAM FILATURE YARNS.
Background technology
Raw silk refers to by certain technique, from silk cocoon layer, extract silk out, and according to line density requirement, some silk is merged, bonding and the industrial yarns that is spun into, is commonly called as WHITE STEAM FILATURE YARNS; Raw silk is the raw material of silk thread or fabric production, and it has beautiful gloss, soft, high resilience; Silk product after processing is bright and colourful, wide in variety, and wearability is good, the dark welcome by consumer.
Summary of the invention
The object of the present invention is to provide a kind of production technology of 5A level WHITE STEAM FILATURE YARNS, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A production technology for 5A level WHITE STEAM FILATURE YARNS, described production technology comprises:
(1) screen: dry silk cocoon cocoon-peeling machine is denuded husks, the obsolete filature cocoon of the clean removing of choosing, reject yellow class cocoon, rotten cocoon, inside-stained cocoon, raw bavin shape cocoon and dupion, cocoon of then getting on the bus measures,
(2) steaming: will quantitatively become the silk cocoon of bag to send into steam steaming, maintenance pressure is 8-10MPa, temperature 90-110 degree Celsius, the silk cocoon of steaming steam chest must be put through 24 hours wait;
(3) add alkaline boiling: cocoon skin boils by vacuum infiltration cocoon cooking machine, need when boiling add soap powder and add a small amount of liquid detergent, measuring pH with pH test paper is 9-10, boils half an hour more than;
(4) soak: put into rustless steel container, use hydrogen peroxide dipping half an hour more than;
(5) dispatch from the factory: cooked cocoon enters filature and produces, shake feeding later process-rereeling and arrange inspection by silk is little, regulation filature silk burst is shaped, and is the product that dispatches from the factory through lacing, hank knotting, packing, member.
As the further scheme of the present invention: the pelettes in step (5) after filature, through byproduct equipment processing silk spinning raw material.
As the further scheme of the present invention: described in step (3), the optimum value of pH is 9.5.
As the further scheme of the present invention: described in step (2), optimum pressure value is 9MPa.
As the further scheme of the present invention: described in step (2), optimum temperature value is 100 degrees Celsius.
Compared with prior art, the invention has the beneficial effects as follows: by the Stress control to steam steaming, silk cocoon is made to have good elasticity, the smoothness and feel that improve WHITE STEAM FILATURE YARNS are sent out in logical peralkaline boiling simultaneously, the WHITE STEAM FILATURE YARNS that processing technology of the present invention is produced, the more smooth exquisiteness of feel, and stable raising is unwinding, minimizing is hung rough, does little reel silk from cocoons folding.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
In the embodiment of the present invention, a kind of production technology of 5A level WHITE STEAM FILATURE YARNS, described production technology comprises:
(1) screen: dry silk cocoon cocoon-peeling machine is denuded husks, the obsolete filature cocoon of the clean removing of choosing, reject yellow class cocoon, rotten cocoon, inside-stained cocoon, raw bavin shape cocoon and dupion, cocoon of then getting on the bus measures,
(2) steaming: quantitatively become bag to enter steam steaming, maintenances pressure is 8MPa, temperature 90 degrees Celsius, makes cocoon grain be subject to silk gum preliminarily softened after steam pressure, and the silk cocoon of steaming steam chest must be put through 24 hours wait, warp is to keep stability;
(3) alkaline boiling is added: cocoon skin boils by vacuum infiltration cocoon cooking machine, must according to spring cocoon, the cocoon layer thickness of autumn cocoon determines steam consumption and cocoon cooking machine each position temperature, and outside silk, be coated with the silk gum of about 25%, need alkali condition silk gum could be cooked out when boiling, with soap powder, suitably add a little liquid detergent with demineralized water, measuring about pH with pH test paper is 9, boils half an hour more than;
(4) soak: put into rustless steel container, use hydrogen peroxide dipping half an hour more than;
(5) dispatch from the factory: cooked cocoon enters filature and produces, shake feeding later process-rereeling and arrange inspection by silk is little, regulation filature silk burst is shaped, and is the product that dispatches from the factory through lacing, hank knotting, packing, member, pelettes wherein after filature, through byproduct equipment processing silk spinning raw material.
Embodiment 2
In the embodiment of the present invention, a kind of production technology of 5A level WHITE STEAM FILATURE YARNS, described production technology comprises:
(1) screen: dry silk cocoon cocoon-peeling machine is denuded husks, the obsolete filature cocoon of the clean removing of choosing, reject yellow class cocoon, rotten cocoon, inside-stained cocoon, raw bavin shape cocoon and dupion, cocoon of then getting on the bus measures,
(2) steaming: quantitatively become bag to enter steam steaming, maintenances pressure is 9MPa, temperature 100 degrees Celsius, makes cocoon grain be subject to silk gum preliminarily softened after steam pressure, and the silk cocoon of steaming steam chest must be put through 24 hours wait, warp is to keep stability;
(3) alkaline boiling is added: cocoon skin boils by vacuum infiltration cocoon cooking machine, must according to spring cocoon, the cocoon layer thickness of autumn cocoon determines steam consumption and cocoon cooking machine each position temperature, and outside silk, be coated with the silk gum of about 25%, need alkali condition silk gum could be cooked out when boiling, with soap powder, suitably add a little liquid detergent with demineralized water, measuring about pH with pH test paper is 9.5, boils half an hour more than;
(4) soak: put into rustless steel container, use hydrogen peroxide dipping half an hour more than;
(5) dispatch from the factory: cooked cocoon enters filature and produces, shake feeding later process-rereeling and arrange inspection by silk is little, regulation filature silk burst is shaped, and is the product that dispatches from the factory through lacing, hank knotting, packing, member, pelettes wherein after filature, through byproduct equipment processing silk spinning raw material.
Embodiment 3
In the embodiment of the present invention, a kind of production technology of 5A level WHITE STEAM FILATURE YARNS, described production technology comprises:
(1) screen: dry silk cocoon cocoon-peeling machine is denuded husks, the obsolete filature cocoon of the clean removing of choosing, reject yellow class cocoon, rotten cocoon, inside-stained cocoon, raw bavin shape cocoon and dupion, cocoon of then getting on the bus measures,
(2) steaming: quantitatively become bag to enter steam steaming, maintenances pressure is 10MPa, temperature 110 degrees Celsius, makes cocoon grain be subject to silk gum preliminarily softened after steam pressure, and the silk cocoon of steaming steam chest must be put through 24 hours wait, warp is to keep stability;
(3) alkaline boiling is added: cocoon skin boils by vacuum infiltration cocoon cooking machine, must according to spring cocoon, the cocoon layer thickness of autumn cocoon determines steam consumption and cocoon cooking machine each position temperature, and outside silk, be coated with the silk gum of about 25%, need alkali condition silk gum could be cooked out when boiling, with soap powder, suitably add a little liquid detergent with demineralized water, measuring about pH with pH test paper is 10, boils half an hour more than;
(4) soak: put into rustless steel container, use hydrogen peroxide dipping half an hour more than;
(5) dispatch from the factory: cooked cocoon enters filature and produces, shake feeding later process-rereeling and arrange inspection by silk is little, regulation filature silk burst is shaped, and is the product that dispatches from the factory through lacing, hank knotting, packing, member, pelettes wherein after filature, through byproduct equipment processing silk spinning raw material
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (5)
1. a production technology for 5A level WHITE STEAM FILATURE YARNS, is characterized in that, described production technology comprises:
(1) screen: dry silk cocoon cocoon-peeling machine is denuded husks, the obsolete filature cocoon of the clean removing of choosing, reject yellow class cocoon, rotten cocoon, inside-stained cocoon, raw bavin shape cocoon and dupion, cocoon of then getting on the bus measures,
(2) steaming: will quantitatively become the silk cocoon of bag to send into steam steaming, maintenance pressure is 8-10MPa, temperature 90-110 degree Celsius, the silk cocoon of steaming steam chest must be put through 24 hours wait;
(3) add alkaline boiling: cocoon skin boils by vacuum infiltration cocoon cooking machine, need when boiling add soap powder and add a small amount of liquid detergent, measuring pH with pH test paper is 9-10, boils half an hour more than;
(4) soak: put into rustless steel container, use hydrogen peroxide dipping half an hour more than;
(5) dispatch from the factory: cooked cocoon enters filature and produces, shake feeding later process-rereeling and arrange inspection by silk is little, regulation filature silk burst is shaped, and is the product that dispatches from the factory through lacing, hank knotting, packing, member.
2. the production technology of a kind of 5A level WHITE STEAM FILATURE YARNS according to claim 1, is characterized in that, the pelettes in step (5) after filature, through byproduct equipment processing silk spinning raw material.
3. the production technology of a kind of 5A level WHITE STEAM FILATURE YARNS according to claim 1, it is characterized in that, described in step (3), the optimum value of pH is 9.5.
4. the production technology of a kind of 5A level WHITE STEAM FILATURE YARNS according to claim 1, it is characterized in that, described in step (2), optimum pressure value is 9MPa.
5. the production technology of a kind of 5A level WHITE STEAM FILATURE YARNS according to claim 1, it is characterized in that, described in step (2), optimum temperature value is 100 degrees Celsius.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410730635.7A CN104480535A (en) | 2014-12-05 | 2014-12-05 | Process for manufacturing 5A-grade white steam filature yarns |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410730635.7A CN104480535A (en) | 2014-12-05 | 2014-12-05 | Process for manufacturing 5A-grade white steam filature yarns |
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| CN104480535A true CN104480535A (en) | 2015-04-01 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105316774A (en) * | 2015-10-27 | 2016-02-10 | 湖州大成纺织有限公司 | White steam filature production technology |
| CN106868602A (en) * | 2017-02-23 | 2017-06-20 | 杭州华龙纺织机械有限公司 | A kind of cocoons-boiling method of the infiltration of the secondary vacuum after thermophilic digestion |
| CN107299431A (en) * | 2017-06-07 | 2017-10-27 | 苏永盛 | A kind of hygiene garments face fabric |
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| CN1065298A (en) * | 1992-04-11 | 1992-10-14 | 蒙阴县装饰布厂 | The production method of tussah silk fibre |
| CN101130898A (en) * | 2007-07-25 | 2008-02-27 | 席星航 | Cocoon glue producing method |
| CN101413144A (en) * | 2007-10-19 | 2009-04-22 | 黄山华盛丝绸集团有限责任公司 | Production facility and production process for 6A grade white steam filature |
| CN102071474A (en) * | 2009-11-20 | 2011-05-25 | 江苏华佳丝绸有限公司 | Preprocessing technology for silkworm cocoons |
| CN102121134A (en) * | 2011-04-07 | 2011-07-13 | 重庆市纤维检验局 | Method for making silk with transgenic color cocoons |
| CN103205817A (en) * | 2013-02-28 | 2013-07-17 | 杭州金利丝业有限公司 | Silk producing method |
| CN103876540A (en) * | 2014-02-28 | 2014-06-25 | 鑫缘茧丝绸集团股份有限公司 | Method for utilizing damaged cocoons to product high-elasticity silk quilt |
| CN103882533A (en) * | 2014-03-18 | 2014-06-25 | 上林县中兴丝业有限公司 | Method for increasing reelability percentage of raw silk |
| CN103952773A (en) * | 2014-04-24 | 2014-07-30 | 安徽皖韵丝绸有限公司 | Technology for reeling off silk from silkworm cocoon |
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2014
- 2014-12-05 CN CN201410730635.7A patent/CN104480535A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1065298A (en) * | 1992-04-11 | 1992-10-14 | 蒙阴县装饰布厂 | The production method of tussah silk fibre |
| CN101130898A (en) * | 2007-07-25 | 2008-02-27 | 席星航 | Cocoon glue producing method |
| CN101413144A (en) * | 2007-10-19 | 2009-04-22 | 黄山华盛丝绸集团有限责任公司 | Production facility and production process for 6A grade white steam filature |
| CN102071474A (en) * | 2009-11-20 | 2011-05-25 | 江苏华佳丝绸有限公司 | Preprocessing technology for silkworm cocoons |
| CN102121134A (en) * | 2011-04-07 | 2011-07-13 | 重庆市纤维检验局 | Method for making silk with transgenic color cocoons |
| CN103205817A (en) * | 2013-02-28 | 2013-07-17 | 杭州金利丝业有限公司 | Silk producing method |
| CN103876540A (en) * | 2014-02-28 | 2014-06-25 | 鑫缘茧丝绸集团股份有限公司 | Method for utilizing damaged cocoons to product high-elasticity silk quilt |
| CN103882533A (en) * | 2014-03-18 | 2014-06-25 | 上林县中兴丝业有限公司 | Method for increasing reelability percentage of raw silk |
| CN103952773A (en) * | 2014-04-24 | 2014-07-30 | 安徽皖韵丝绸有限公司 | Technology for reeling off silk from silkworm cocoon |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105316774A (en) * | 2015-10-27 | 2016-02-10 | 湖州大成纺织有限公司 | White steam filature production technology |
| CN106868602A (en) * | 2017-02-23 | 2017-06-20 | 杭州华龙纺织机械有限公司 | A kind of cocoons-boiling method of the infiltration of the secondary vacuum after thermophilic digestion |
| CN107299431A (en) * | 2017-06-07 | 2017-10-27 | 苏永盛 | A kind of hygiene garments face fabric |
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