CN104477024B - BEV (battery electric vehicle) thermal management system and cooling liquid filling method thereof - Google Patents

BEV (battery electric vehicle) thermal management system and cooling liquid filling method thereof Download PDF

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Publication number
CN104477024B
CN104477024B CN201410750802.4A CN201410750802A CN104477024B CN 104477024 B CN104477024 B CN 104477024B CN 201410750802 A CN201410750802 A CN 201410750802A CN 104477024 B CN104477024 B CN 104477024B
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coolant
liquid level
water pump
overflow kettle
electromagnetic valve
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CN104477024A (en
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柳士江
李继龙
朱玉光
曾祥兵
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Chery New Energy Automobile Co Ltd
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Chery New Energy Automobile Technology Co Ltd
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Abstract

The invention aims to provide a BEV (battery electric vehicle) thermal management system and a cooling liquid filling method thereof. The BEV thermal management system comprises an electric drive part thermal management sub-system and a passenger bin and battery thermal management sub-system. The electric drive part thermal management sub-system comprises a first overflow kettle, a first water pump, a radiator and an electric drive heat exchanging part, wherein one end of the radiator is connected with the first port of the electric drive heat exchanging part, the other end of the radiator is respectively connected with the first overflow kettle and the first port of the first water pump, and the second port of the electric drive heat exchanging part is respectively connected with the first overflow kettle and the second port of the first water pump. The BEV thermal management system and the cooling liquid filling method thereof have the advantages that effective thermal management of auto parts and accurate cooling liquid filling are achieved; the BEV thermal management system provides a good thermal management function for the electric drive part, a passenger bin and a battery, comfortableness of the passenger bin is guaranteed, and the electric drive part and the battery are enabled to be in an appropriate temperature range.

Description

A kind of pure electric automobile heat management system and its coolant injection method
Technical field
The invention belongs to new-energy automobile field, it is related specifically to pure electric automobile heat management system and its coolant injection Method.
Background technology
Cooling heat dissipation technology is one of core technology of vehicle assisted system, is to maintain power, actuating device normal work Important technology ensure, how are its technical merit and real vehicle work condition state, will directly affect the realization of vehicle performance index.With From the point of view of the popularization of the development of electric automobile, especially pure electric automobile, demonstration and masses are to the progressively acceptance level of electric automobile, The scope field that electric automobile uses progressively expands.Due to the temperature characterisitic impact of electrokinetic cell, the ideal working temperature of battery Between 10 DEG C~40 DEG C, when ambient temperature is outside this temperature range, no matter higher than maximum operating temperature or less than minimum During operating temperature, heat management system for battery system cooling or will heat, and make battery system operation in preferable operating temperature.Cause The heat management system of this electric automobile is that electric automobile expands using region so as to apply the important bar not limited by ambient temperature Part.
Heat management system is one of important system of pure electric automobile performance management, and coolant is that this system is indispensable Ingredient, because the pipeline of heat management system is complex, therefore easily filling when because of pipeline in air pocket the reason And lead to fill cooling hypovolia the problems such as.
Content of the invention
The purpose of the present invention is to propose to a kind of pure electric automobile heat management system and its coolant injection method, right to realize Automobile component carries out effective heat management and accurate filling coolant.
The pure electric automobile heat management system of the present invention includes driving member heat management subsystem, crew module, battery heat Management subsystem;Described driving member heat management subsystem is handed over by the first overflow kettle, the first water pump, radiator, electric drive heat Change part to constitute;One end of described radiator is connected with the first port of electric drive heat-exchanging part, and the other end is respectively with first The first port of water pump and the first overflow kettle connect, the second port of described electric drive heat-exchanging part respectively with the first water pump Second port and the first overflow kettle connect.
The principle of driving member heat management subsystem is as follows: coolant, under the driving of the first water pump, flows through successively One water pump, electric drive heat-exchanging part, radiator, thus the heat of electric drive heat-exchanging part is carried distribute to radiator Fall, reduce the temperature of driving member.Above-mentioned electric drive heat-exchanging part is made up of the heat exchange pipe surrounding driving member, Here is omitted.
For convenience of observing coolant situation, above-mentioned first overflow kettle is provided with max, min liquid level cue mark.
Described crew module, battery thermal management subsystem by comprise vaporizer, the hvac device of heating core, be located at crew module And it is provided with crew module's pipeline of the second electromagnetic valve, air compressor, condenser, the first electromagnetic valve, the 3rd electromagnetic valve, the 4th electromagnetism Valve, the 5th electromagnetic valve, the second water pump, the 3rd water pump, be provided with degasification pipeline except QI KOU, battery heat-exchanging part, heater, Two overflow kettles are constituted;Described air compressor, condenser, the first electromagnetic valve and vaporizer are sequentially connected and constitute a loop, One end of described crew module's pipeline is connected with the contact of air compressor and vaporizer, the other end and condenser and the first electromagnetic valve Contact be connected;One end of described 3rd electromagnetic valve is connected with the first port of heating core, the other end respectively with the second water pump First port, the first port of battery heat-exchanging part, the first port of heater are connected;The second port of described second water pump Pass sequentially through the 4th electromagnetic valve, be connected with the second port of battery heat-exchanging part after degasification pipeline;Described battery heat exchange department The second port of part is connected with the second port of the 3rd water pump by the 5th electromagnetic valve, the first port of described 3rd water pump with plus The second port of hot device is connected;The second port of described heating core passes through the second port phase of the second overflow kettle and the 3rd water pump Even;It is provided with heat-exchanging part between described crew module's pipeline and degasification pipeline.
The heat management principle of crew module is as follows: 1, crew module's heating: coolant, under the driving of the 3rd water pump, flows through successively 3rd water pump, heater, the 3rd electromagnetic valve, heating core, thus the heat of heater is carried to heating core, are that crew module adds Heat;2nd, crew module's cooling: coolant flows through air compressor, condenser, vaporizer successively, thus the heat of crew module is taken away (i.e. traditional air conditioner refrigerating mode).
Battery thermal management principle is as follows: 1, battery heating: coolant, under the driving of the 3rd water pump, flows through the 3rd water successively Pump, heater, battery heat-exchanging part, the 5th electromagnetic valve, thus the heat of heater is carried to battery heat-exchanging part, be Battery heats;2nd, battery cooling: coolant includes two loops, and a loop is to flow through air compressor, condenser successively, take advantage of Member storekeeper road, another loop is to flow through the second water pump, the 4th electromagnetic valve, degasification pipeline, battery heat-exchanging part successively, and takes advantage of Member cabin pipeline passes through heat-exchanging part and degasification pipeline heat-shift, thus can be by the heat band at battery heat-exchanging part To condenser, thus battery is cooled down.
For convenience of observing coolant situation, described second overflow kettle is provided with max, min liquid level cue mark.
The coolant injection method of the pure electric automobile heat management system of the present invention includes driving member heat management divides and is The coolant injection of system and the coolant injection of crew module, battery thermal management subsystem, wherein driving member heat management divide The coolant injection of system comprises the steps:
A: the filler to the first overflow kettle slowly adds coolant, until coolant reaches the max upper limit of the first overflow kettle, Stop filling coolant and stand one minute, if the first overflow kettle cooling-liquid level declines, continue plus coolant is to max line, if Cooling-liquid level does not decline stopping filling;
B: open the first water pump and make coolant flow degasification, until closing first when the liquid level of the first overflow kettle does not decline Water pump, observes liquid level: if liquid level drops between max and min, need not add coolant;If liquid level drops to below min, Slowly add coolant to the filler of the first overflow kettle until the first overflow kettle liquid level is between max and min;Stop filling cold But liquid stand one minute, if liquid level declines, continues to add coolant to max and min, if liquid level does not decline, fills Complete.
Crew module, the coolant injection of battery thermal management subsystem comprise the steps:
C: close the first electromagnetic valve, the second electromagnetic valve, the 4th electromagnetic valve, the 5th electromagnetic valve, keep the 3rd electromagnetic valve to open; Filler to the second overflow kettle slowly adds coolant, until coolant reaches the max upper limit of the second overflow kettle, stops filling cold But liquid stand one minute, if cooling-liquid level declines, continues plus coolant is to max line, if cooling-liquid level does not decline stopping Filling;
D: open the 3rd water pump and make coolant flow degasification, until closing the 3rd when the liquid level of the second overflow kettle does not decline Water pump;Slowly add coolant to the filler of the second overflow kettle until the second overflow kettle liquid level reaches max line;Stop filling cooling Liquid simultaneously stands one minute, if the liquid level of the second overflow kettle declines, continues to add coolant to max line, if liquid level does not decline, holds Row step e;
E: open the first electromagnetic valve and the second electromagnetic valve so that coolant natural flow, observe the liquid level of the second overflow kettle, The until when coolant in the second overflow kettle does not decline, the filler to the second overflow kettle slowly adds coolant, until coolant Reach the max upper limit of the second overflow kettle, stop filling coolant and stand one minute, if the liquid level of the second overflow kettle declines, continue Continue and add coolant to max line, if liquid level does not decline, stop filling, execute f step;
F: open the second water pump and the 4th electromagnetic valve, and open battery heat-exchanging part except QI KOU so that cooling liquor stream Dynamic degasification, until closing the second water pump when the liquid level of the second overflow kettle does not decline, slowly plus cold to the filler of the second overflow kettle But liquid, until the liquid level of the second overflow kettle reaches max line, stops filling coolant and stands one minute, if the liquid of the second overflow kettle Face declines and then continues to add coolant to max line, if liquid level does not decline, executes g step;
G: open the 5th electromagnetic valve, the second water pump and the 3rd water pump, keep battery heat-exchanging part except QI KOU be to open State is so that coolant flow degasification, until closing the second water pump and the 3rd water pump when the liquid level of the second overflow kettle does not decline;If The liquid level of the second overflow kettle still between max and min, then need not add coolant;If liquid level drops to below min, to second The filler of overflow kettle slowly adds coolant, until the liquid level of the second overflow kettle is between max and min, stops filling cooling Liquid simultaneously stands one minute;If the decline of the second overflow kettle, continue to add coolant to max and min, if liquid level does not decline Then close battery heat-exchanging part except QI KOU, filling completes.
After closing, coolant still can flow through water pump to each water pump above-mentioned naturally, and simply water pump no longer has guiding and drives The power of dynamic coolant.After each closed electromagnetic valve above-mentioned, you can stop coolant from flowing through.
The pure electric automobile heat management system of the present invention can provide good heat for driving member, crew module and battery Management function is it is ensured that crew module comfortable and make driving member, battery be in suitable temperature range, thus ensureing electric drive Part, the normal work of battery, the coolant injection method of the pure electric automobile heat management system of the present invention is capable of accurately Filling coolant, the normal operation for heat management system provides and ensures.
Brief description
Fig. 1 is the principle schematic diagram. of the pure electric automobile heat management system of the present invention.
Specific embodiment
Below against accompanying drawing, by the description to embodiment, for example involved to the specific embodiment of the present invention is each Mutual alignment between the shape of component, construction, each several part and annexation, the effect of each several part and operation principle etc. are made into one The detailed description of step.
Embodiment 1:
The pure electric automobile heat management system of the present embodiment includes driving member heat management subsystem, crew module, battery Heat management subsystem;Described driving member heat management subsystem is by the first overflow kettle, the first water pump, radiator, electric drive heat Replacement part is constituted;One end of described radiator is connected with the first port of electric drive heat-exchanging part, and the other end is respectively with The first port of one water pump and the first overflow kettle connect, the second port of described electric drive heat-exchanging part respectively with the first water pump Second port and the first overflow kettle connect.
The principle of driving member heat management subsystem is as follows: coolant, under the driving of the first water pump, flows through successively One water pump, electric drive heat-exchanging part, radiator, thus the heat of electric drive heat-exchanging part is carried distribute to radiator Fall, reduce the temperature of driving member.Above-mentioned electric drive heat-exchanging part is made up of the heat exchange pipe surrounding driving member, Here is omitted.
For convenience of observing coolant situation, above-mentioned first overflow kettle is provided with max, min liquid level cue mark.
Described crew module, battery thermal management subsystem by comprise vaporizer, the hvac device of heating core, be located at crew module And it is provided with crew module's pipeline of the second electromagnetic valve, air compressor, condenser, the first electromagnetic valve, the 3rd electromagnetic valve, the 4th electromagnetism Valve, the 5th electromagnetic valve, the second water pump, the 3rd water pump, be provided with degasification pipeline except QI KOU, battery heat-exchanging part, heater, Two overflow kettles are constituted;Described air compressor, condenser, the first electromagnetic valve and vaporizer are sequentially connected and constitute a loop, One end of described crew module's pipeline is connected with the contact of air compressor and vaporizer, the other end and condenser and the first electromagnetic valve Contact be connected;One end of described 3rd electromagnetic valve is connected with the first port of heating core, the other end respectively with the second water pump First port, the first port of battery heat-exchanging part, the first port of heater are connected;The second port of described second water pump Pass sequentially through the 4th electromagnetic valve, be connected with the second port of battery heat-exchanging part after degasification pipeline;Described battery heat exchange department The second port of part is connected with the second port of the 3rd water pump by the 5th electromagnetic valve, the first port of described 3rd water pump with plus The second port of hot device is connected;The second port of described heating core passes through the second port phase of the second overflow kettle and the 3rd water pump Even;It is provided with heat-exchanging part between described crew module's pipeline and degasification pipeline.
The heat management principle of crew module is as follows: 1, crew module's heating: coolant, under the driving of the 3rd water pump, flows through successively 3rd water pump, heater, the 3rd electromagnetic valve, heating core, thus the heat of heater is carried to heating core, are that crew module adds Heat;2nd, crew module's cooling: coolant flows through air compressor, condenser, vaporizer successively, thus the heat of crew module is taken away (i.e. traditional air conditioner refrigerating mode).
Battery thermal management principle is as follows: 1, battery heating: coolant, under the driving of the 3rd water pump, flows through the 3rd water successively Pump, heater, battery heat-exchanging part, the 5th electromagnetic valve, thus the heat of heater is carried to battery heat-exchanging part, be Battery heats;2nd, battery cooling: coolant includes two loops, and a loop is to flow through air compressor, condenser successively, take advantage of Member storekeeper road, another loop is to flow through the second water pump, the 4th electromagnetic valve, degasification pipeline, battery heat-exchanging part successively, and takes advantage of Member cabin pipeline passes through heat-exchanging part and degasification pipeline heat-shift, thus can be by the heat band at battery heat-exchanging part To condenser, thus battery is cooled down.
For convenience of observing coolant situation, described second overflow kettle is provided with max, min liquid level cue mark.
The coolant injection method of the pure electric automobile heat management system of the present invention includes driving member heat management divides and is The coolant injection of system and the coolant injection of crew module, battery thermal management subsystem, wherein driving member heat management divide The coolant injection of system comprises the steps:
A: the filler to the first overflow kettle slowly adds coolant with the speed of 1l/min, until coolant reaches first overflow The max upper limit of stream kettle, stops filling coolant and stands one minute, if the first overflow kettle cooling-liquid level declines, continues plus cold But liquid is to max line, if cooling-liquid level does not decline stopping filling;
B: open the first water pump and make coolant flow degasification, until closing first when the liquid level of the first overflow kettle does not decline Water pump, observes liquid level: if liquid level drops between max and min, need not add coolant;If liquid level drops to below min, To the filler of the first overflow kettle, coolant is slowly added until the first overflow kettle liquid level is in max and min with the speed of 1l/min Between;Stop filling coolant and stand one minute, if liquid level declines, continue to add coolant to max and min, if liquid Face does not decline, and filling completes.
Crew module, the coolant injection of battery thermal management subsystem comprise the steps:
C: close the first electromagnetic valve, the second electromagnetic valve, the 4th electromagnetic valve, the 5th electromagnetic valve, keep the 3rd electromagnetic valve to open; Filler to the second overflow kettle slowly adds coolant with the speed of 1l/min, until coolant reaches the max of the second overflow kettle The upper limit, stops filling coolant and stands one minute, if cooling-liquid level declines, continues plus coolant is to max line, if cooling Liquid liquid level does not decline stopping filling;
D: open the 3rd water pump and make coolant flow degasification, until closing the 3rd when the liquid level of the second overflow kettle does not decline Water pump;Coolant is slowly added with the speed of 1l/min until the second overflow kettle liquid level reaches max to the filler of the second overflow kettle Line;Stop filling coolant and stand one minute, if the liquid level of the second overflow kettle declines, continue to add coolant to max line, If liquid level does not decline, execute step e;
E: open the first electromagnetic valve and the second electromagnetic valve so that coolant natural flow, observe the liquid level of the second overflow kettle, Until when the coolant in the second overflow kettle does not decline, the filler to the second overflow kettle slowly adds cooling with the speed of 1l/min Liquid, until coolant reaches the max upper limit of the second overflow kettle, stops filling coolant and stands one minute, if the second overflow kettle Liquid level decline then continue to add coolant to max line, if liquid level does not decline, stop filling, execution f step;
F: open the second water pump and the 4th electromagnetic valve, and open battery heat-exchanging part except QI KOU so that cooling liquor stream Dynamic degasification, until closing the second water pump when the liquid level of the second overflow kettle does not decline, to the second overflow kettle filler with 1l/min Speed slowly add coolant until the liquid level of the second overflow kettle reaches max line, stop filling coolant and simultaneously stand one minute, if The liquid level of the second overflow kettle declines and then continues to add coolant to max line, if liquid level does not decline, executes g step;
G: open the 5th electromagnetic valve, the second water pump and the 3rd water pump, keep battery heat-exchanging part except QI KOU be to open State is so that coolant flow degasification, until closing the second water pump and the 3rd water pump when the liquid level of the second overflow kettle does not decline;If The liquid level of the second overflow kettle still between max and min, then need not add coolant;If liquid level drops to below min, to second The filler of overflow kettle slowly adds coolant with the speed of 1l/min, until the second overflow kettle liquid level be in max and min it Between, stop filling coolant and stand one minute;If the decline of the second overflow kettle, continue to add coolant to max and min it Between, if liquid level does not decline, close battery heat-exchanging part except QI KOU, filling completes.
After closing, coolant still can flow through water pump to each water pump above-mentioned naturally, and simply water pump no longer has guiding and drives The power of dynamic coolant.After each closed electromagnetic valve above-mentioned, you can stop coolant from flowing through.

Claims (5)

1. a kind of pure electric automobile heat management system, divides including driving member heat management subsystem, crew module, battery thermal management System;Described driving member heat management subsystem is by the first overflow kettle, the first water pump, radiator, electric drive heat-exchanging part Constitute;One end of described radiator is connected with the first port of electric drive heat-exchanging part, the other end respectively with the first water pump First port and the first overflow kettle connect, second port second end with the first water pump respectively of described electric drive heat-exchanging part Mouth and the first overflow kettle connect;It is characterized in that described crew module, battery thermal management subsystem are by comprising vaporizer, heating core Hvac device, the crew module's pipeline being located at crew module and being provided with the second electromagnetic valve, air compressor, condenser, the first electromagnetism Valve, the 3rd electromagnetic valve, the 4th electromagnetic valve, the 5th electromagnetic valve, the second water pump, the 3rd water pump, it is provided with degasification pipeline except QI KOU, electricity Pond heat-exchanging part, heater, the second overflow kettle are constituted;Described air compressor, condenser, the first electromagnetic valve and vaporizer according to Secondary connect and constitute a loop, one end of described crew module's pipeline is connected with the contact of air compressor and vaporizer, another End is connected with the contact of condenser and the first electromagnetic valve;One end of described 3rd electromagnetic valve is connected with the first port of heating core, The other end is connected with the first port of the second water pump, the first port of battery heat-exchanging part, the first port of heater respectively; The second port of described second water pump passes sequentially through the 4th electromagnetic valve, the second port with battery heat-exchanging part after degasification pipeline It is connected;The second port of described battery heat-exchanging part is connected with the second port of the 3rd water pump by the 5th electromagnetic valve, described The first port of the 3rd water pump is connected with the second port of heater;The second port of described heating core pass through the second overflow kettle with The second port of the 3rd water pump is connected;It is provided with heat-exchanging part between described crew module's pipeline and degasification pipeline.
2. pure electric automobile heat management system according to claim 1 is it is characterised in that described first overflow kettle is provided with Max, min liquid level cue mark.
3. pure electric automobile heat management system according to claim 1 is it is characterised in that described second overflow kettle is provided with Max, min liquid level cue mark.
4. the coolant injection method of pure electric automobile heat management system according to claim 1, including driving member The coolant injection of heat management subsystem, crew module, the coolant injection of battery thermal management subsystem are it is characterised in that electric drive The coolant injection of part heat management subsystem comprises the steps:
A: the filler to the first overflow kettle slowly adds coolant, until coolant reaches the max upper limit of the first overflow kettle, stops Filling coolant simultaneously stands one minute, if cooling-liquid level declines, continues plus coolant is to max line, if cooling-liquid level not under Fall stops filling;
B: open the first water pump and make coolant flow degasification, until closing the first water when the liquid level of the first overflow kettle does not decline Pump, observes liquid level: if liquid level drops between max and min, need not add coolant;If liquid level drops to below min, to The filler of the first overflow kettle slowly adds coolant until the first overflow kettle liquid level is between max and min;Stop filling cooling Liquid simultaneously stands one minute, if liquid level declines, continues to add coolant to max and min, if liquid level does not decline, has filled Become.
5. the coolant injection method of pure electric automobile heat management system according to claim 4 is it is characterised in that occupant Cabin, the coolant injection of battery thermal management subsystem comprise the steps:
C: close the first electromagnetic valve, the second electromagnetic valve, the 4th electromagnetic valve, the 5th electromagnetic valve, keep the 3rd electromagnetic valve to open;To The filler of two overflow kettles slowly adds coolant, until coolant reaches the max upper limit of the second overflow kettle, stops filling coolant And stand one minute, if cooling-liquid level declines, continue plus coolant is to max line, if cooling-liquid level does not decline stopping and adds Note;
D: open the 3rd water pump and make coolant flow degasification, until closing the 3rd water when the liquid level of the second overflow kettle does not decline Pump;Slowly add coolant to the filler of the second overflow kettle until the second overflow kettle liquid level reaches max line;Stop filling coolant And stand one minute, if the liquid level of the second overflow kettle declines, continue to add coolant to max line, if liquid level does not decline, execute Step e;
E: open the first electromagnetic valve and the second electromagnetic valve so that coolant natural flow, observe the liquid level of the second overflow kettle, until When coolant in second overflow kettle does not decline, the filler to the second overflow kettle slowly adds coolant, until coolant reaches The max upper limit of the second overflow kettle, stops filling coolant and stands one minute, if the liquid level of the second overflow kettle declines, continues to mend Plus coolant is to max line, if liquid level does not decline, stop filling, execute f step;
F: open the second water pump and the 4th electromagnetic valve, and open battery heat-exchanging part except QI KOU so that coolant flow is removed Gas, until closing the second water pump when the liquid level of the second overflow kettle does not decline, the filler to the second overflow kettle slowly adds coolant Until the liquid level of the second overflow kettle reaches max line, stop filling coolant and stand one minute, if under the liquid level of the second overflow kettle Fall then continues to add coolant to max line, if liquid level does not decline, executes g step;
G: open the 5th electromagnetic valve, the second water pump and the 3rd water pump, keep battery heat-exchanging part except QI KOU be opening, Make coolant flow degasification, until closing the second water pump and the 3rd water pump when the liquid level of the second overflow kettle does not decline;If second The liquid level of overflow kettle still between max and min, then need not add coolant;If liquid level drops to below min, to the second overflow The filler of kettle slowly adds coolant, until the liquid level of the second overflow kettle is between max and min, stops filling coolant simultaneously Standing one minute;If the decline of the second overflow kettle, continue to add coolant to max and min, if liquid level does not decline, close Close battery heat-exchanging part except QI KOU, filling completes.
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