CN104475714A - Casting mold for efficient casting storage battery lead part - Google Patents
Casting mold for efficient casting storage battery lead part Download PDFInfo
- Publication number
- CN104475714A CN104475714A CN201410792187.3A CN201410792187A CN104475714A CN 104475714 A CN104475714 A CN 104475714A CN 201410792187 A CN201410792187 A CN 201410792187A CN 104475714 A CN104475714 A CN 104475714A
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- Prior art keywords
- casting
- gate plate
- template
- lead part
- efficient
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
- B22D25/04—Casting metal electric battery plates or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a casting mold for an efficient casting storage battery lead part. The casting mold comprises a casting template and a jacking rod demolding component, wherein the casting template is arranged on the top end of a U-shaped support frame, the jacking rod demolding component is arranged under the casting template, a sprue plate is arranged on the casting template, a sprue funnel-shaped lead collecting groove is formed in the sprue plate, the bottom of the lead collecting groove is provided with a lead flowing hole communicated with a casting die cavity, and the casting template is connected onto one side of the sprue plate in a turning way for 180 degrees. The casting mold has the advantages that the line number of the casting die cavities of the lead part and the number of the casting die cavities in each line can be reasonably ranged according to production requirements, after the casting completion, a handle of an eccentric wheel axle rotates, an eccentric wheel jacks up a demolding jacking rod, and lead parts can be conveniently and easily disengaged from the casting die cavities. The casting mold has the advantages that the casting, the demolding and the slag discharging are integrally and easily completed, the work efficiency is greatly improved, and the work intensity is reduced.
Description
Technical field
the present invention relates to lead-acid storage battery production field, be specifically related to a kind of casting die of efficient casting accumulator cell lead part.
Background technology
The history of existing more than 150 year so far created by lead-acid accumulator, has raw material and be easy to get, cheap, the advantage of good reliability, thus uses field widely.In lead-acid accumulator, plumbous part kind, model are a lot, and if end pole is exactly plumbous part important in lead-acid accumulator, in process of production, the plumbous parts such as end pole are all generally shaping by mould hand teeming.Current most of plumbous component die simple structure, design falls behind, and inefficiency, labour intensity is high, cannot meet the demand of mass production efficiency.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of casting die of efficient casting accumulator cell lead part, easy and simple to handle, reduces labour intensity, greatly improve plumbous part production efficiency, and the more convenient demoulding of plumbous part of casting, the easier removal of slag charge, reduce energy consumption, product quality is guaranteed.
The present invention is achieved through the following technical solutions:
A kind of casting die of efficient casting accumulator cell lead part, comprise the push rod demolded parts below the casting template being arranged on U-shaped cantilever tip and template of casting, described casting template is provided with multiplely waters mold cavity, water at the bottom of mold cavity and demoulding hole is set, described push rod demolded parts is by camshaft, eccentric wheel, mould heart pressing plate, demoulding push rod forms, camshaft two ends are rotatably installed on two side plates of U-shaped support, eccentric wheel is fixedly installed on mould heart pressing plate camshaft rotating top of conflicting, many demoulding push rod bottoms are fixed on mould heart pressing plate, top activity is installed in the demoulding hole of casting template, gag lever post regulates casting positioning mold plate and mould heart pressing plate.
The further improvement project of the present invention is, described casting template is provided with gate plate, and gate plate is provided with cast gate infundibulate collection lead bath, is provided with and waters the plumbous hole of stream that mold cavity communicates bottom collection lead bath.Be convenient to water lead water, handled easily to watering in mold cavity.
The present invention further improvement project is, the upset of 180 degree, described gate plate side connects casting template.Gate plate turns over turnback and is convenient to remove the slag charge in collection lead bath.
The present invention further improvement project is, described casting template side is connected with gate plate locating piece, cast gate locating piece top is provided with perforation, gate plate side is provided with overlapping with gate plate locating piece empties groove, empty the length that groove is greater than gate plate locating piece, empty groove two ends and be provided with perforation, trip shaft runs through the perforation on cast gate locating piece and gate plate, and gate plate waters die piece left and right sidesing shifting relatively.
The present invention further improvement project is, is equipped with mobile spring respectively and hollows out back-up ring on the trip shaft of gate plate locating piece both sides; Be provided with eccentric handwheel in gate plate side, eccentric handwheel rotates around bolt, and its outer rim and gate plate abut against.
The present invention further improvement project is, after gate plate 180 degree upset, a side-lower is provided with support bar, and support bar height is higher than gate plate height.
The present invention further improvement project is, is provided with liquid sealing structure between described demoulding push rod and demoulding hole.
The present invention further improvement project is, described mould heart pressing plate corner is provided with the guide shaft upwards extended, sheathed back-moving spring on guide shaft, and guide shaft top is installed in the through hole of correspondence position in casting template.
The present invention further improvement project is, described camshaft one end is provided with rotating shaft handle.
The present invention further improvement project is, described gate plate side is provided with handle.
The present invention compared with prior art, has following obvious advantage:
What 1, according to Production requirement, Design of Dies structure of the present invention can rationally arrange that plumbous part waters the line number of mold cavity and every a line waters mold cavity number, and this design substantially increases the production efficiency of mould, and production efficiency promotes more than one times than prior art.
2, after the present invention has cast, by the handle of rotating eccentricity wheel shaft, eccentric wheel, by demoulding push rod jack-up, can facilitate and make the disengaging of plumbous part water mold cavity easily, reduce labour intensity, simplify stripping operation, improve operating efficiency.
3, the adjustable demoulding push rod of set gag lever post inserts the degree of depth in demoulding hole, the degree of depth of watering mold cavity with this conveniently adjusted plumbous part determine the height of the plumbous part of casting, this design can meet the demand of different model accumulator terminal post height.Also can carry out effective location to mould heart pressing plate and the whole stripper apparatus of demoulding push rod simultaneously.
4, set guide shaft adds back-moving spring, in casting cycle, can contribute to demoulding push rod active homing, and guide shaft can effectively prevent stripping direction from offseting, in order to make whole device balance better simultaneously.
5, gate plate is by 180 degree of upsets, and the handle of gate plate can ride on support bar, adds Action of Gravity Field by the shock of gate plate handle and support bar, and the slag charge in gate plate can be made to come off easily removal.
6, gate plate is positioned gate plate locating piece by trip shaft, and be provided with shift spring, handwheel can when bolt rotates, slide along rotating shaft with hand wheel rotating gate plate, plumbous part waters mold cavity and flows die-cut that is configured for excising slag charge between plumbous hole, and slag charge and plumbous part cut, unclamp handwheel by die-cut, reset smoothly at the effect submarine gate plate of shift spring, further simplify operation; Gate plate and handwheel abut against simultaneously, can also play position-limiting action.
Accompanying drawing explanation
Fig. 1 is front sectional view of the present invention.
Fig. 2 is that gate plate of the present invention turns over turnback top view.
Fig. 3 is side view cutaway drawing of the present invention.
Fig. 4 is that gate plate of the present invention turns over turnback side view cutaway drawing.
Detailed description of the invention
As shown in Figures 1 to 4, U-shaped support 1 of the present invention is made up of the parallel horizonal base plate of upper and lower surface and both sides side plate, side plate is perpendicular to base plate and be fixed on base plate with hex bolts by its bottom, casting template about 2 two ends are installed on side plate top, described casting template 2 is provided with multiplely waters mold cavity 21, waters mold cavity 21 end to arrange demoulding hole 22, push rod demolded parts is provided with below casting template 2, described push rod demolded parts is by camshaft 31, eccentric wheel 32, mould heart pressing plate 33, demoulding push rod 34 forms, camshaft 31 two ends are rotatably installed on two side plates 11 of U-shaped support, as preferred camshaft 31 one end, rotating shaft handle 37 is installed, and with alignment pin, rotating shaft handle 37 is positioned the rational angle of convenient operation, eccentric wheel 32 is fixedly installed on the mould heart pressing plate 33 camshaft 31 rotating top of conflicting, many demoulding push rod 34 bottoms are fixed on mould heart pressing plate 33, top activity is installed in the demoulding hole 22 of casting template, liquid sealing structure is provided with between demoulding push rod 34 and demoulding hole 22, prevent plumbous liquid from spilling from the gap between demoulding push rod 34 and demoulding hole 22.Gag lever post 4 activity is through mould heart pressing plate 33, be screwed into casting template 2 below screwed hole in and fixed with nut, regulate casting positioning mold plate 2 and mould heart pressing plate 33, demoulding push rod 34 can be regulated to insert the degree of depth in demoulding hole 22 by regulating this gag lever post 4, the height of plumbous part of determining to cast with this convenient degree of depth regulating plumbous part to water mold cavity 21; Described mould heart pressing plate 33 4 jiaos is provided with the guide shaft 35 upwards extended, sheathed back-moving spring 36 on guide shaft 35, and guide shaft 35 top is installed in the through hole of correspondence position in casting template 2.
Rotate eccentric wheel 32 by rotating shaft handle 37, eccentric wheel 32 rotates can jack-up mould heart pressing plate 33, and demoulding push rod 34 also can jack-up thereupon, can by the demoulding easily of plumbous part.Be easier to make described rotating shaft handle 37 rotate and jack-up demoulding push rod 34 is conveniently stripped, described demoulding push rod 34, gag lever post 4, guide shaft 35 three are arranged in parallel.
Described casting template 2 is provided with gate plate 5, and gate plate 5 is provided with infundibulate collection lead bath 51, and be provided with bottom collection lead bath 51 and water the plumbous hole 52 of stream that mold die cavity 21 communicates, conveniently overturn, gate plate 5 side is provided with handle 57.
Described casting template 2 side is connected with gate plate locating piece 53, cast gate locating piece 53 top is provided with perforation, gate plate side is provided with overlapping with gate plate locating piece empties groove, empty the length that groove is greater than gate plate locating piece, empty groove two ends and be provided with perforation, trip shaft 54 runs through the perforation on cast gate locating piece and gate plate, and described gate plate 5 side connects casting template 2 by cast gate locating piece 180 degree upset; Gate plate 5 waters die piece 2 left and right sidesing shifting relatively, on the trip shaft 54 of gate plate locating piece both sides, be equipped with mobile spring 55 respectively and hollow out back-up ring 56, be provided with eccentric handwheel 6 in gate plate 5 side, eccentric handwheel 6 rotates around bolt 61, and its outer rim and gate plate 5 abut against.Rotate with eccentric handwheel 6, gate plate 5 slides along rotating shaft, and plumbous part waters mold cavity and flows die-cut that is configured for excising slag charge between plumbous hole, slag charge and plumbous part cut by die-cut, unclamp handwheel, reset smoothly at the effect submarine gate plate of shift spring, further simplify operation; Gate plate and handwheel abut against simultaneously, can also play position-limiting action.
After gate plate 180 degree upset, a side-lower is provided with support bar 12, and support bar 12 bottom is arranged on the base plate of U-shaped support, and support bar 12 height is higher than gate plate 5 height.In operating process, gate plate 180 degree turns, and handle 57 can ride on support bar 12, is added the effect of gravity by the shock of gate plate handle and support bar, and the slag charge in the collection lead bath of gate plate and the plumbous hole of stream can removal easily.
The course of work:
Cast plumbous part time, gate plate 5 is placed on above casting template 2 by upset, the plumbous hole 52 of set stream just in time with water mold cavity 21 and communicate, with plumbous spoon, plumbous liquid is poured into the infundibulate collection lead bath 51 of gate plate, plumbous liquid will flow into plumbous part with the plumbous hole 52 of the stream bottom infundibulate collection lead bath 51 and water mold cavity 21, eccentric handwheel 6 is rotated after cooling, rotate gate plate 5 with handwheel 6 to slide along trip shaft 54, described plumbous part waters mold cavity 21 and flows die-cut that is configured for excising slag charge between plumbous hole 52, slag charge and plumbous part cut by die-cut, under the effect of shift spring 55, unclamp handwheel 6, gate plate 5 and handwheel 6 can reset smoothly, because described handwheel 6 abuts against with gate plate 5, handwheel 6 can also play position-limiting action, then the gate plate handle 57 on gate plate 5 is operated, gate plate 5 is made to revolve turnback around trip shaft 54, gate plate handle 57 is just in time made to carry on a shoulder pole on support bar 12, now gate plate handle 57 and support bar 12 can produce the effect that certain shock adds gravity, slag charge can removal easily, then rotating shaft handle 37 rotates eccentric wheel 32, eccentric wheel 32 rotates meeting jack-up mould heart pressing plate 33, also can jack-up thereupon with the fixing demoulding push rod 34 of mould heart pressing plate, plumbous part can be ejected easily and water mold cavity 21, just the demoulding easily can be realized, finally rotate backward rotating shaft handle 37, it is made to return to original position, cover gate plate 5, continue next operation.
Claims (10)
1. the casting die of accumulator cell lead part of efficiently casting, it is characterized in that: comprise the push rod demolded parts below the casting template (2) that is arranged on U-shaped support (1) top and casting template, described casting template (2) is provided with multiplely waters mold cavity (21), watering mold cavity (21) end arranges demoulding hole (22), described push rod demolded parts is by camshaft (31), eccentric wheel (32), mould heart pressing plate (33) and demoulding push rod (34) composition, camshaft (31) two ends are rotatably installed on two side plates (11) of U-shaped support, eccentric wheel (32) is fixedly installed on the upper mould heart pressing plate (33) rotating top of conflicting of camshaft (31), many demoulding push rod (34) bottoms are fixed on mould heart pressing plate (33), top activity is installed in the demoulding hole (22) of casting template, gag lever post (4) regulates casting positioning mold plate (2) and mould heart pressing plate (33).
2. the casting die of a kind of efficient casting accumulator cell lead part according to claim 1, it is characterized in that: described casting template (2) is provided with gate plate (5), gate plate (5) is provided with infundibulate collection lead bath (51), and collection lead bath (51) bottom is provided with and waters the plumbous hole (52) of stream that mold cavity (21) communicates.
3. the casting die of a kind of efficient casting accumulator cell lead part according to claim 2, is characterized in that: the upset of 180 degree, described gate plate (5) side connects casting template (2).
4. the casting die of a kind of efficient casting accumulator cell lead part according to claim 3, it is characterized in that: described casting template (2) side is connected with gate plate locating piece (53), cast gate locating piece (53) top is provided with perforation, gate plate side is provided with overlapping with gate plate locating piece empties groove, empty the length that groove is greater than gate plate locating piece, empty groove two ends and be provided with perforation, trip shaft (54) runs through the perforation on cast gate locating piece and gate plate, and gate plate (5) waters die piece (2) left and right sidesing shifting relatively.
5. the casting die of a kind of efficient casting accumulator cell lead part according to claim 4, is characterized in that: on the trip shaft (54) of gate plate locating piece both sides, be equipped with mobile spring (55) respectively and hollow out back-up ring (56); Be provided with eccentric handwheel (6) in gate plate (5) side, eccentric handwheel (6) rotates around bolt (61), and its outer rim and gate plate (5) abut against.
6. the casting die of a kind of efficient casting accumulator cell lead part according to claim 3, is characterized in that: after gate plate 180 degree upset, a side-lower is provided with support bar (12), and support bar (12) height higher than gate plate (5) highly.
7. the casting die of a kind of efficient casting accumulator cell lead part according to claim 1, is characterized in that: be provided with liquid sealing structure between described demoulding push rod (34) and demoulding hole (22).
8. the casting die of a kind of efficient casting accumulator cell lead part according to claim 1, it is characterized in that: described mould heart pressing plate (33) corner is provided with the guide shaft (35) upwards extended, the upper sheathed back-moving spring (36) of guide shaft (35), guide shaft (35) top is installed in the through hole of the upper correspondence position of casting template (2).
9. the casting die of a kind of efficient casting accumulator cell lead part according to claim 1, is characterized in that: described camshaft (31) one end is provided with rotating shaft handle (37).
10. the casting die of a kind of efficient casting accumulator cell lead part according to claim 2, is characterized in that: described gate plate (5) side is provided with handle (57).
Priority Applications (1)
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CN201410792187.3A CN104475714B (en) | 2014-12-19 | 2014-12-19 | Casting mold for efficient casting storage battery lead part |
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CN201410792187.3A CN104475714B (en) | 2014-12-19 | 2014-12-19 | Casting mold for efficient casting storage battery lead part |
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CN104475714A true CN104475714A (en) | 2015-04-01 |
CN104475714B CN104475714B (en) | 2017-04-12 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108247022A (en) * | 2018-02-02 | 2018-07-06 | 肇庆理士电源技术有限公司 | A kind of casting mold and pouring procedure |
CN114309485A (en) * | 2021-12-27 | 2022-04-12 | 广联航空(晋城)有限公司 | Shaping device for aluminum casting processing and using method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247022A (en) * | 2018-02-02 | 2018-07-06 | 肇庆理士电源技术有限公司 | A kind of casting mold and pouring procedure |
CN114309485A (en) * | 2021-12-27 | 2022-04-12 | 广联航空(晋城)有限公司 | Shaping device for aluminum casting processing and using method thereof |
CN114309485B (en) * | 2021-12-27 | 2023-10-20 | 广联航空(晋城)有限公司 | Shaping device for processing aluminum castings and application method thereof |
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