CN104449925B - Remove CO in synthesis gas/natural gas2Piece-rate system - Google Patents

Remove CO in synthesis gas/natural gas2Piece-rate system Download PDF

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CN104449925B
CN104449925B CN201410835761.9A CN201410835761A CN104449925B CN 104449925 B CN104449925 B CN 104449925B CN 201410835761 A CN201410835761 A CN 201410835761A CN 104449925 B CN104449925 B CN 104449925B
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gas
plate
dedusting
purging
frame
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CN104449925A (en
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吴道洪
王其成
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Shenwu Technology Group Corp Co Ltd
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Shenwu Technology Group Corp Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/40Capture or disposal of greenhouse gases of CO2
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/151Reduction of greenhouse gas [GHG] emissions, e.g. CO2

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  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The present invention provides CO in a kind of removing synthesis gas/natural gas2Piece-rate system, the piece-rate system includes:Dust removing units, gas separation unit and gas reflux unit;Wherein, the dust removing units are connected with gas separation unit, and gas backstreaming unit joins end to end to form gas circulation channel with gas separation unit.The piece-rate system of the present invention adds PTFE microporous barrier cleaners in the front end of gas separation unit, so as to effectively avoid pollution of a large amount of dust in natural gas and synthesis gas to its gas separation system;Meanwhile present invention employs two-stage piece-rate systems and gas circulation reflux, can adjust CO in gas by controlling gas backstreaming ratio2Concentration, to meet different production requirements.

Description

Remove CO in synthesis gas/natural gas2Piece-rate system
Technical field
The present invention relates to CO in removing gas2Piece-rate system, more particularly to removing synthesis gas/natural gas in CO2Separation System
Background technology
Currently, with CO2Have become an extremely serious environmental problem for the greenhouse gas emission of representative.Cut-off is extremely 2010, the discharge of greenhouse gases had resulted in global temperatures and has risen 1.4 to 5.8 DEG C.And contain in natural gas and synthesis gas A large amount of CO2Its calorific value is not only substantially reduced, to reduce combustion gas quality;But also reaction can be increased in Chemical Manufacture and divided From equipment volume and increase power and heat consumption.Therefore, in Chemical Manufacture, the CO in these gases is removed2With very Important meaning.
Remove CO2Method include mainly:Solvent absorption, pressure swing adsorption method, cryogenic distillation process and membrane separation process etc..It is molten Agent absorption process is using liquid flux for CO2Absorption and desorption come reach separation CO2Method.There are many companies at present This method is studied, and attempts to detach CO using new solvent and device2.Use is proposed if Mitsubishi heavy industry to be based on The lyosoption of special amine absorbs the CO in flue gas2.Solvent absorption easily causes two due to using liquid-absorbant Secondary pollution;Simultaneously because there is CO2Absorption and desorption process, therefore energy consumption is bigger.Pressure swing adsorption method is to use solid sorbent The CO in exhaust gas is adsorbed in agent2, to reach separation CO2Purpose.Absorption method technical process is simple, low energy consumption, but adsorbent capacity It is limited, a large amount of adsorbents are needed, and adsorption-desorption is frequent, it is desirable that high degree of automation.Cryogenic distillation process is by cryogenic condensation point From CO2A kind of physical process.Cryogenic distillation process utilizes in Natural carbon dioxide gas source between Main Components methane and carbon dioxide The difference of boiling point, is come out carbon dioxide separation with distillating method.This method equipment is huge, energy consumption is higher, separating effect is poor, Thus cost is higher, less uses under normal circumstances, is only combined under special circumstances using or with other methods.Membrane separation process It is a kind of novel efficient separation method.The principle of membrane separating process is using selective film as separating medium, in film two Side applies pressure difference, utilizes CH4And CO2Gas molecule makes the component selection in gaseous mixture by the difference of the diffusion dissolution ability of film Property penetrate film, to achieve the purpose that separating mixture.Compared with conventional method, membrane separation process has equipment simple, energy consumption The advantages that low and non-secondary pollution.
Invention content
In view of the deficiencies of the prior art, CO in a kind of removing natural gas/synthesis gas of present invention offer2And according to actual needs Adjust CO2The system of composition.The system can effectively remove the CO in natural gas and synthesis gas2, and according to the need of actual production Adjust CO in gas2Concentration to meet the requirement of subsequent production.With equipment is simple, non-secondary pollution, low energy consumption, investment CO in small, product2The advantages that concentration is adjustable.
The present invention provides CO in a kind of removing synthesis gas/natural gas2Piece-rate system, the piece-rate system includes:It removes Dirt unit, gas separation unit and gas reflux unit;Wherein, the dust removing units are connected with gas separation unit, and gas returns Stream unit joins end to end to form gas circulation channel with gas separation unit;
Wherein, dust removing units use plate and frame PTFE film deduster.
The plate and frame PTFE film deduster includes one or more dedusting structure;The dedusting structure be dedusting plate, Dedusting frame and purging plate connect the enclosure space to be formed, according to dedusting plate, dedusting frame, purging plate, dedusting frame, dedusting plate it is suitable Sequence assembles successively;It is empty frames among the dedusting frame, there are the covering of PTFE microporous barriers in both sides;The dedusting plate and the purging Plate is longitudinal section solid separator in the shape of an " I ";The upper end of the dedusting plate, the dedusting frame and the purging plate is all provided with There are dust and gas inlet channel and purge gass inlet channel, the lower end of the dedusting plate, the dedusting frame and the purging plate to be all provided with There is outlet passageway;Between the dust and gas inlet channel, the purge gass inlet channel, the outlet passageway and the enclosure space It is mutually isolated;The dust and gas inlet channel of the dedusting frame is equipped with the dark holes communicated with the empty frames, as dust and gas import; The purge gass inlet channel both ends of the purging plate are equipped with the dark holes communicated with the purging plate inner space, as purging Gas import;The outlet passageway of the dedusting plate is equipped with the dark holes communicated with the dedusting plate inner space, as first gas Outlet;And the both ends of the outlet passageway of the purging plate be equipped with the dark holes that communicates of purging plate inner space, as the Two gas vents;The second gas port closing in purge stages.
The dedusting plate carries concave convex texture;The dedusting plate and the dedusting frame are square, are round or oval; PTFE microporous barriers one or both sides are covered with backing material.
Second gas outlet on the purging plate is provided with valve, for controlling the opening/closing of the gas vent.
Further, when the deduster is in the dedusting stage, dust and gas enters the dust and gas inlet channel, via described Dust and gas import enters in the dedusting frame, respectively by the PTFE microporous barriers of both sides, then through the adjacent dedusting plate and The purging plate flows to the first gas outlet and second gas outlet is drained, and dust is then trapped within the dedusting frame It is interior;When deduster is in purge stages, purge gass enter the purge gass inlet channel, enter via the purge gass import The enclosure space of the two sides and PTFE microporous barriers composition of the purging plate closes described the second of the purging plate lower end Gas vent, purge gass are each passed through under the driving of pressure difference in the one layer of PTFE microporous barrier and the dedusting frame of both sides Then entire dust layer crosses another layer PTFE microporous barriers again, most the first gas outlet through the dedusting plate lower end afterwards Discharge.
Gas separation unit includes two-stage or more grade PDMS membrane separators, for example, can be by two-stage PDMS membrane separator strings Connection.
Gas separation unit uses rolling PDMS film gas separators;Seperation film can be PDMS/PEI composite membranes.The present invention Gas separation unit also can be used plate film assembly or hollow fiber film assembly, seperation film still uses PDMS/PEI compound Film.
Gas separation unit uses rolling PDMS film gas separators, including tablet diaphragm to be entwined around central tube; Wherein, the tablet diaphragm includes the separation net being sequentially overlapped from top to bottom, seperation film and supporting layer;
The separation net is grid aperture has flexible material composition in 0.5-1.5cm, to be gas feed Mutually and ooze the remaining mutually offer flowing space;The seperation film is that PDMS (dimethyl silicone polymer) and PEI (polyetherimide) is formed Asymmetry composite membrane, wherein PDMS layer be separating layer, PEI be porous support layer (aperture 10-100um);Supporting layer is tool The grade duct material for having intensity, to ensure the intensity of diaphragm.
Gas backstreaming unit includes reflux wind turbine and return line, can flexible modulation reflux ratio as needed, reflux ratio Adjustable extent be 0-1;
The piece-rate system of the present invention is by PTFE film deduster, two-stage PDMS membrane separators and gas circulation reflux phase In conjunction with to reach the part CO in removal synthesis gas or natural gas2And adjustment CO is required according to subsequent technique2The gas of concentration requirement Piece-rate system.
Advantageous effect
The present invention is by by the dedusting of PTFE microporous membrane materials and PDMS composite membranes CO2Trapping separator has carried out organic knot It closes.It has the following advantages that:It is dusted by PTFE microporous barriers, has energy consumption small, dedusting is stablized, and dust removal efficiency is high, no blocking etc. The advantages that advantage, high temperature resistant is corrosion-resistant, and surface is smooth, stable operation, the operation cycle is long;It can by the dedusting of PTFE microporous barriers So that micron-sized dust is removed, to effectively reduce dust in the duct of rolling gaseous jet simulation device and film surface Accumulation;And then the resistance of Membrane Gas Separation Processes is significantly reduced, it increases gas treatment amount and extends rolling gas film The service life of separator.By controlling gas backstreaming ratio, CO in gaseous product can be realized2The control of concentration can adapt to each Kind occasion is for CO2The different of concentration require.
Separation phase of the present invention uses rolling PDMS membrane separators, has compared with traditional separation method and divides From efficient, the advantages such as separating energy consumption is small, and equipment is simple, and non-secondary pollution, operating condition is mild, and operating cost is low.The present invention By using two-stage gas separator, it is effectively improved the separative efficiency of gas, reduces CO in gas2Concentration, from And reduce the energy consumption and gas load of subsequent technique.
The present invention uses reflux in gas separation phase, so as to by adjust reflux ratio, to adjust product Middle CO2Concentration, to meet the requirement of various subsequent productions.
Description of the drawings
Fig. 1 is CO in removing natural gas or synthesis gas according to the present invention2Gas separation system schematic diagram;
Fig. 2 is the schematic diagram of plate and frame PTFE film deduster structure;With
Fig. 3 is the schematic diagram of rolling PDMS film gas separator structures.
Specific implementation mode
Below in conjunction with attached drawing to CO in the removing natural gas or synthesis gas of the present invention2Gas separation system retouched It states.
Fig. 1 is CO in removing natural gas or synthesis gas according to the present invention2Gas separation system schematic diagram.
Referring to Fig.1, CO in removing natural gas or synthesis gas according to the present invention2Gas separation system include:Plate and frame PTFE film deduster 1, level-one PDMS films gas separator 2, two level PDMS films gas separator 3, gas backstreaming unit 4, charging Phase 5 oozes remaining phase 6 and infiltration phase 7.
As shown in Fig. 2, the plate and frame PTFE film deduster includes one or more dedusting structure;The dedusting structure For the enclosure space that dedusting plate 14, dedusting frame 13 and the purging connection of plate 19 are formed, blown according to 14-dedusting of dedusting plate frame 13- The sequence for sweeping 13-dedusting plate of plate 19-dedusting frame 14 assembles successively, is empty frames among the dedusting frame, and both sides have PTFE (poly- Tetrafluoroethene) covering of microporous barrier 17;The dedusting plate and the purging plate are longitudinal section solid separator in the shape of an " I ", plate The dedusting plate of frame deduster, dedusting frame and purging plate are generally square, in addition, dedusting plate and dedusting frame can also be rectangular The routine geometric figure such as shape, circle or ellipse.The end of the dedusting plate, the dedusting frame and the purging plate is provided with Air inlet/outlet, the air inlet/outlet can be circular hole, elliptical aperture, square hole or slot, dress closes, compress after can structure At the channel passed in and out for dust and gas, purified gas and purge gass.The dedusting plate 14, the dedusting frame 13 and the purging plate 19 Upper end be all provided with the hole there are two angle end, the hole at upper left corner end constitutes dust and gas inlet channel 15, the hole at upper right corner end Purge gass inlet channel is constituted, the dust and gas inlet channel 15 and the purge gass inlet channel are not connected, the dedusting plate 14, the lower end of the dedusting frame 13 and the purging plate 19 is equipped with hole, constitutes outlet passageway 16;The dust and gas air inlet is logical It is mutually isolated between road, the purge gass inlet channel and the outlet passageway;The hole at the upper right corner end of the dedusting frame The position at middle part is equipped with dark holes as dust and gas import 115 in a thickness direction, and the hole at the upper left corner end of the purging plate exists The position at both ends is equipped with dark holes as purge gass import on thickness direction, and the hole of the lower end of the dedusting plate is leaned in a thickness direction The position of the end of nearly dedusting frame is equipped with the Kong Hou that dark holes exports the lower end of 116a and the purging plate as first gas The position for spending both ends on direction exports 116b equipped with dark holes as second gas, the lower end of the purging plate in purge stages Second gas exports 116b and closes.
The both sides of the dedusting frame are covered by PTFE microporous barriers 17, while being covered with backing material 18 in the both sides of microporous barrier, Empty frames and covering material define the space for accommodating flue gas and dust.
When the deduster is in the dedusting stage, it is logical that dust and gas enters the dust and gas air inlet under specified operating pressure Road, via the i.e. described dust and gas of dark holes that is equipped with of position at the hole middle part in a thickness direction at the upper right corner end of the dedusting frame Import 115 enters in the dedusting frame 13, respectively by the PTFE microporous barriers 17 of both sides, then through the adjacent dedusting plate 14 And the purging plate 19 flows to each described gas vent 116a, 116b and drains, dust is then retained in frame;Wait for the dedusting After dust layer in frame 13 reaches certain thickness, that is, stop dedusting.The purification of each gas vent 116a, 116b outflow Gas is discharged after coming together in outlet passageway 16.
In order to extend the production cycle of deduster, after the dust layer in frame reaches certain thickness, it is necessary to dust Layer is purged.When deduster is in purge stages, purge gass are pressed into the purge gass inlet channel, via the purging Described in the i.e. described purge gass import of the dark holes that the position at the hole at the upper left corner end of plate both ends in a thickness direction is equipped with enters The enclosure space for purging the two sides and the PTFE microporous barriers 17 composition of plate 14 closes the gas of the purging plate lower end Export 116b, purge gass are each passed through one layer of PTFE microporous barrier 17 of both sides under the driving of pressure difference and entire described remove Then dust layer in dirt frame 13 crosses another layer PTFE microporous barriers 17, the most institute afterwards through 14 lower end of the dedusting plate again State gas vent 116a discharges.
The deduster further includes bearing 11, is connect with the gland 12 of deduster, is used to support the deduster.
As shown in figure 3, gas separation unit uses rolling PDMS film gas separators, it is in being surrounded by a tablet diaphragm What heart pipe 22 was entwined.Wherein, per tunic piece include the separation net 21 being sequentially overlapped from top to bottom, seperation film 23 and support Layer 24.Separation net is grid aperture has flexible material composition in 0.5-1.5cm, so as to gas feed phase 5 and to ooze Remaining phase 6 provides the flowing space;Seperation film is asymmetric to be made of PDMS (dimethyl silicone polymer) and PEI (polyetherimide) Property composite membrane;Wherein PDMS layer is separating layer, and PEI is porous support layer (aperture 10-100um);Supporting layer is with intensity Grade duct material, to ensure the intensity of diaphragm.In gas separation process, phase 5 is usually fed in an axial direction from membrane separator One end enters, and is flowed in the separation net among two membranes, CO2Isopreference is through component (infiltration phase 7) under the driving of pressure difference Through seperation film, it is then pooled to outflow in central tube;And it oozes remaining phase 6 and is then flowed out in the other end of membrane separator.
Embodiment
Embodiment 1
Group becomes 50%CH4, 50%CO210000kmol/h contain CO2Natural gas in containing 1% dust, first After plate and frame PTFE film deduster, the removal efficiency of dust can reach 98%, and gas is 2m in two-stage membrane area2Film Under the centrifugation of component, when reflux ratio is 0, the flow for oozing remaining phase 6 is 4100kmol/h, CO2Composition drops to 17%, when When reflux ratio is 1, it is 2945kmol/h, CO to ooze 6 flow of remaining phase2Composition drops to 13%.
Embodiment 2
Group becomes 5%CH4, 30%CO, 30%H2And 35%CO210000kmol/h synthesis gas in containing 1% dust, First by plate and frame PTFE film deduster after, the removal efficiency of dust is 98%, and gas is 2m in two-stage membrane area2Membrane module Centrifugation under, when reflux ratio is 0, the flow for oozing remaining phase 6 is 5339kmol/h, and gas group becomes 6.34% CH4, 46.24%CO, 38.06%H2, 9.4%CO2, when reflux ratio is 1, it is 4159kmol/h to ooze 6 flow of remaining phase, and gas group becomes 6.15%CH4, 50.43%CO, 36.94%H2, 6.46%CO2
Compared with the membrane separation device applied at present, piece-rate system of the invention is added in the front end of gas separation unit PTFE microporous barrier cleaners, so as to effectively avoid a large amount of dust in natural gas and synthesis gas to its gas separation system Pollution;Meanwhile present invention employs two-stage piece-rate systems and gas circulation reflux, it can be by controlling gas backstreaming ratio To adjust CO in gas2Concentration, to meet different production requirements.

Claims (3)

1. CO in a kind of removing synthesis gas/natural gas2Piece-rate system, the piece-rate system includes:Dust removing units, gas separation Unit and gas reflux unit;Wherein, the dust removing units are connected with gas separation unit, and gas backstreaming unit is detached with gas Unit joins end to end to form gas circulation channel,
The gas backstreaming unit includes reflux wind turbine and return line, wherein the adjustable extent of reflux ratio is 0-1, to adjust CO in product2Concentration;
The dust removing units use plate and frame PTFE film deduster, wherein the plate and frame PTFE film deduster include one or The multiple dedusting structures of person;The dedusting structure is that dedusting plate (14), dedusting frame (13) and purging plate (19) connect the envelope formed Space is closed, according to the sequence group successively of dedusting plate (14), dedusting frame (13), purging plate (19), dedusting frame (13), dedusting plate (14) Dress;It is empty frames among the dedusting frame, there are PTFE microporous barriers (17) covering in both sides;The dedusting plate (14) and the purging Plate (19) is longitudinal section solid separator in the shape of an " I ";The dedusting plate (14), the dedusting frame (13) and the purging The upper end of plate (19) is equipped with dust and gas inlet channel (15) and purge gass inlet channel, the dedusting plate (14), the dedusting frame (13) and the lower end of the purging plate (19) is equipped with outlet passageway (16);The dust and gas inlet channel (15), the purging It is mutually isolated between gas inlet channel, the outlet passageway (16) and the enclosure space;The dirt of the dedusting frame (13) Gas inlet channel is equipped with the dark holes communicated with the empty frames, as dust and gas import;The purge gass of the purging plate (19) Inlet channel both ends are equipped with the dark holes communicated with described purging plate (19) inner space, as purge gass import;The dedusting plate (14) outlet passageway is equipped with the dark holes communicated with the dedusting plate inner space, and (116a) is exported as first gas;With And the both ends of the outlet passageway of the purging plate (19) are equipped with the dark holes communicated with the purging plate inner space, as the second gas Body exports (116b);The second gas port closing in purge stages;
The gas separation unit includes two-stage or more grade PDMS membrane separators;The PDMS membrane separators are rolling PDMS films Gas separator, the rolling PDMS film gas separators are entwined around central tube (22) by tablet diaphragm;Wherein, institute It includes the separation net (21) being sequentially overlapped from top to bottom, seperation film (23) and supporting layer (24) to state tablet diaphragm;The separation net (21) in 0.5-1.5cm there is flexible material to form by grid aperture;Seperation film is to be by PDMS separating layers and aperture The asymmetry composite membrane of the PEI compositions of 10-100um.
2. piece-rate system according to claim 1, wherein PTFE microporous barriers one or both sides are covered with backing material (18)。
3. piece-rate system according to claim 1, wherein the gas separation unit uses plate film assembly or hollow fibre It ties up membrane module and substitutes rolling PDMS film gas separators.
CN201410835761.9A 2014-12-26 2014-12-26 Remove CO in synthesis gas/natural gas2Piece-rate system Active CN104449925B (en)

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CN110760354B (en) * 2019-10-31 2021-01-05 广东石油化工学院 Biogas purification and purification device for livestock and poultry manure biogas digester
CN113262647B (en) * 2021-05-13 2022-05-24 湖南二零八先进科技有限公司 Filter membrane for getter dust isolation and manufacturing method thereof

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US5256295A (en) * 1990-12-28 1993-10-26 Membrane Technology & Research Two-stage membrane process and apparatus
CN101028579A (en) * 2006-11-12 2007-09-05 张晓忠 Method for purifying marsh gas by membrane separating technology
CN101671585A (en) * 2008-09-09 2010-03-17 谭文英 Method for preparing vehicle fuel similar to natural gas by impurity removal and purification of marsh gas in composite separation mode
CN102872684A (en) * 2011-11-17 2013-01-16 黑龙江省森林工程与环境研究所 Film device for synchronously separating and purifying methane and carbon dioxide in biogas
CN103232871A (en) * 2013-05-08 2013-08-07 山西汾西机电有限公司 Methane purification system and methane purification technology thereof
CN104028064B (en) * 2014-03-07 2015-10-28 北京神雾环境能源科技集团股份有限公司 Plate and frame PTFE film deduster
CN204434571U (en) * 2014-12-26 2015-07-01 北京神雾环境能源科技集团股份有限公司 Remove the separation system of CO2 in synthetic gas and Sweet natural gas

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