CN104448532A - Colorful fashionable yoga mat and preparation technology thereof - Google Patents

Colorful fashionable yoga mat and preparation technology thereof Download PDF

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Publication number
CN104448532A
CN104448532A CN201410844939.6A CN201410844939A CN104448532A CN 104448532 A CN104448532 A CN 104448532A CN 201410844939 A CN201410844939 A CN 201410844939A CN 104448532 A CN104448532 A CN 104448532A
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CN
China
Prior art keywords
parts
yoga mat
chromogen
illusion
material group
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Pending
Application number
CN201410844939.6A
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Chinese (zh)
Inventor
杨永全
汪典典
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Chengguan Rubber & Plastic Product Co Ltd
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Dongguan Chengguan Rubber & Plastic Product Co Ltd
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Priority to CN201410844939.6A priority Critical patent/CN104448532A/en
Publication of CN104448532A publication Critical patent/CN104448532A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spectrometry And Color Measurement (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)

Abstract

The invention discloses a colorful fashionable yoga mat, which is made from the following materials in parts by weight: 7 parts of A color material groups and 3 parts of B color material groups, wherein each A color material group is composed of the following materials in parts by weight: 50 parts of high-elastic EVA, 20 parts of masterbatch, 0.9 parts of titanium dioxide, 4 parts of foaming agent, 0.3 parts of bridging agent, 1.2 parts of zinc oxide, 2 parts of zinc stearate and 39.6 parts of calcium carbonate; each B color material group is composed of the following materials in parts by weight: 48 parts of high-elastic EVA, 2.5 parts of masterbatch, 0.9 parts of titanium dioxide, 4 parts of foaming agent, 0.2 parts of bridging agent, 1.4 parts of zinc oxide, 2 parts of zinc stearate and 41 parts of calcium carbonate. The invention also discloses a preparation method of the colorful fashionable yoga mat; the product has colorful surface, which changes the single visual aesthetic characteristic of the yoga mat, increases fantasy fashion elements, and provides more ornamental value than the traditional yoga mat. The preparation technology is simple and easy to implement, and can effectively improve production efficiency and reduce production cost.

Description

A kind of illusion-colour fashion Yoga mat and preparation technology thereof
Technical field
The present invention relates to Yoga mat, particularly the preparation technology of a kind of illusion-colour fashion Yoga mat and this illusion-colour fashion Yoga mat.
Background technology
Along with the raising of expanding economy and living standards of the people, practice one of Yoga fashion sports becoming society, long-term exercise Yoga preventable disease, effective nervous system regulation and endocrine system, improve HUMAN HEALTH.The Yoga mat when doing Yoga sports, Yoga mat can effectively reduce the pain of human body and earth surface, and Yoga mat, except should having the characteristics such as soft and good rebound resilience, also should possess good non-skid property, toughness and mechanical property.
At present, on market, existing Yoga mat is all generally relatively independent monochrome or double-colored structure, does not have new meaning.
A kind of Yoga mat of illusion-colour fashion becomes demand.
Summary of the invention
The object of the invention is to, for the deficiencies in the prior art, a kind of illusion-colour fashion Yoga mat is provided, reaches fantasy coloured effect, compare traditional Yoga mat and have more sight.
The object of the invention is to, additionally provide a kind of preparation technology of described illusion-colour fashion Yoga mat.
The technical scheme that the present invention is adopted for achieving the above object is:
A kind of illusion-colour fashion Yoga mat, it is made up of the starting material of following parts by weight: 7 parts of A chromogen material groups and 3 parts of B chromogen material groups, and this A chromogen material group is made up of the starting material of following weight part: high-elastic EVA 50 parts, look female 2 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.3 part, 1.2 parts, zinc oxide, Zinic stearas 2 parts and 39.6 parts, calcium carbonate; This B chromogen material group is made up of the starting material of following weight part: high-elastic EVA 48 parts, look female 2.5 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.2 part, 1.4 parts, zinc oxide, Zinic stearas 2 parts and 41 parts, calcium carbonate.
A preparation technology for aforementioned illusion-colour fashion Yoga mat, it comprises the following steps:
(1) Banbury mixer dnockout: take A chromogen material group and B chromogen material group respectively by described parts by weight, A chromogen material group and B chromogen material group are respectively put into a Banbury mixer and carries out dnockout, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: two mill temperature simultaneously by steam heating to 70 DEG C, Warming machine temperature adjusts to 30 DEG C.A chromogen material group and B chromogen material group is simultaneously mixing in two mills; The sheet stock of 34cm*89cm*2.5cm specification is converted into after mixing;
(3) oil press foaming: sheet stock is placed in foaming mould and foams, wherein, foaming mould pressurization 170kg, foamed time is 42 minutes;
(4) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 40mm, be that raw sheet cuts open by 6.5mm is 6 Yoga mats by every sheet thickness;
(5) hot-forming: by decorative pattern hot-forming in Yoga mat upper and lower surface;
(6) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
In described step (2), the spacing of two cylinders of mill is first adjusted to 5mm refining twice, again distance is adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder folding trilateral is served mixing again, be converted into rectangular parallelepiped after being smelt a slice: 34cm*89cm*2.5cm, and rectangular parallelepiped material is placed on inside Warming machine flattens.
In described step (3), mould specification is 24cm*89cm*2.5mm, and oil press vapour pressure is set as 5.5KG, and oil pressure map is 170KG, and setting foamed time is 42 minutes, is put into by raw sheet on heating panel and cools 48 hours after having foamed.
In described step (5), heat pressing and molding mold temperature is set as 70 DEG C, and the time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, and the thickness of Yoga mat is 5mm, and Yoga mat is put in heat pressing and molding mold hot-forming.
It is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
At the manufactured materials initial stage, set the technical recipe that will reach fantasy coloured effect, by two kinds of different colours A chromogen material groups and B chromogen material group mixing on a mill until, having formed the work in-process of illusion-colour when not foaming, when having foamed, having formed complete yoga mat material.Later stage becomes illusion-colour yoga mat finished product according to the thickness of setting through pad swaging.
Beneficial effect of the present invention is: product surface of the present invention reaches fantasy coloured effect, changes the single aesthetic vision feature of Yoga mat, adds the fashionable element of free and natural illusion, compare traditional Yoga mat and have more sight.This preparation technology enforcement simple to operation, can effectively enhance productivity, and reduces production cost.
Embodiment
Embodiment: a kind of illusion-colour fashion of the present invention Yoga mat, it is made up of the starting material of following parts by weight: 7 parts of A chromogen material groups and 3 parts of B chromogen material groups, and this A chromogen material group is made up of the starting material of following weight part: high-elastic EVA 50 parts, look female 2 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.3 part, 1.2 parts, zinc oxide, Zinic stearas 2 parts and 39.6 parts, calcium carbonate; This B chromogen material group is made up of the starting material of following weight part: high-elastic EVA 48 parts, look female 2.5 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.2 part, 1.4 parts, zinc oxide, Zinic stearas 2 parts and 41 parts, calcium carbonate.
A preparation technology for aforementioned illusion-colour fashion Yoga mat, it comprises the following steps:
(1) Banbury mixer dnockout: take A chromogen material group and B chromogen material group respectively by described parts by weight, A chromogen material group and B chromogen material group are respectively put into a Banbury mixer and carries out dnockout, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: two mill temperature simultaneously by steam heating to 70 DEG C, Warming machine temperature adjusts to 30 DEG C.A chromogen material group and B chromogen material group is simultaneously mixing in two mills; The sheet stock of 34cm*89cm*2.5cm specification is converted into after mixing;
(3) oil press foaming: sheet stock is placed in foaming mould and foams, wherein, foaming mould pressurization 170kg, foamed time is 42 minutes;
(4) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 40mm, be that raw sheet cuts open by 6.5mm is 6 Yoga mats by every sheet thickness;
(5) hot-forming: by decorative pattern hot-forming in Yoga mat upper and lower surface;
(6) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
In described step (2), the spacing of two cylinders of mill is first adjusted to 5mm refining twice, again distance is adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder folding trilateral is served mixing again, be converted into rectangular parallelepiped after being smelt a slice: 34cm*89cm*2.5cm, and rectangular parallelepiped material is placed on inside Warming machine flattens.
In described step (3), mould specification is 24cm*89cm*2.5mm, and oil press vapour pressure is set as 5.5KG, and oil pressure map is 170KG, and setting foamed time is 42 minutes, is put into by raw sheet on heating panel and cools 48 hours after having foamed.
In described step (5), heat pressing and molding mold temperature is set as 70 DEG C, and the time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, and the thickness of Yoga mat is 5mm, and Yoga mat is put in heat pressing and molding mold hot-forming.
It is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
At the manufactured materials initial stage, set the technical recipe that will reach fantasy coloured effect, by two kinds of different colours A chromogen material groups and B chromogen material group mixing on a mill until, having formed the work in-process of illusion-colour when not foaming, when having foamed, having formed complete yoga mat material.Later stage becomes illusion-colour yoga mat finished product according to the thickness of setting through pad swaging.
Product surface of the present invention reaches fantasy coloured effect, changes the single aesthetic vision feature of Yoga mat, adds the fashionable element of free and natural illusion, compare traditional Yoga mat and have more sight.This preparation technology enforcement simple to operation, can effectively enhance productivity, and reduces production cost.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the claims in the present invention scope change and modify, and all should belong to the covering scope of the claims in the present invention.

Claims (6)

1. an illusion-colour fashion Yoga mat, it is characterized in that, it is made up of the starting material of following parts by weight: 7 parts of A chromogen material groups and 3 parts of B chromogen material groups, and this A chromogen material group is made up of the starting material of following weight part: high-elastic EVA 50 parts, look female 2 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.3 part, 1.2 parts, zinc oxide, Zinic stearas 2 parts and 39.6 parts, calcium carbonate; This B chromogen material group is made up of the starting material of following weight part: high-elastic EVA 48 parts, look female 2.5 parts, titanium dioxide 0.9 part, whipping agent 4 parts, bridging agent 0.2 part, 1.4 parts, zinc oxide, Zinic stearas 2 parts and 41 parts, calcium carbonate.
2. a preparation technology for illusion-colour fashion Yoga mat described in claim 1, it is characterized in that, it comprises the following steps:
(1) Banbury mixer dnockout: take A chromogen material group and B chromogen material group respectively by described parts by weight, A chromogen material group and B chromogen material group are respectively put into a Banbury mixer and carries out dnockout, when temperature reaches 70 DEG C, the dust of cleaning tempering tank inwall and micelle, continue banburying, when temperature reaches 120 DEG C, the material that banburying is good is poured in mill, the process lasts 14-15 minute of this banburying;
(2) mill refining material: two mill temperature simultaneously by steam heating to 70 DEG C, Warming machine temperature adjusts to 30 DEG C; A chromogen material group and B chromogen material group is simultaneously mixing in two mills; The sheet stock of 34cm*89cm*2.5cm specification is converted into after mixing;
(3) oil press foaming: sheet stock is placed in foaming mould and foams, wherein, foaming mould pressurization 170kg, foamed time is 42 minutes;
(4) cuing open platform machine and cut open sheet: the raw sheet thickness foamed is 40mm, be that raw sheet cuts open by 6.5mm is 6 Yoga mats by every sheet thickness;
(5) hot-forming: by decorative pattern hot-forming in Yoga mat upper and lower surface;
(6) cut-parts: Yoga mat is cut by the specification set, thus complete the preparation process of Yoga mat.
3. the preparation technology of illusion-colour fashion Yoga mat according to claim 2, it is characterized in that, in described step (2), the spacing of two cylinders of mill is first adjusted to 5mm refining twice, again distance being adjusted to 1.5mm refining twice, when refining material, the material got off from cylinder folding trilateral being served mixing again, be converted into rectangular parallelepiped after being smelt a slice: 34cm*89cm*2.5cm, and rectangular parallelepiped material is placed on inside Warming machine flattens.
4. the preparation technology of illusion-colour fashion Yoga mat according to claim 2, it is characterized in that, in described step (3), mould specification is 24cm*89cm*2.5mm, oil press vapour pressure is set as 5.5KG, oil pressure map is 170KG, and setting foamed time is 42 minutes, is put into by raw sheet on heating panel and cools 48 hours after having foamed.
5. the preparation technology of illusion-colour fashion Yoga mat according to claim 5, it is characterized in that, in described step (5), heat pressing and molding mold temperature is set as 70 DEG C, time is set as 120 seconds, and setting Yoga mat shading is woven design, and top line is water ripples, the thickness of Yoga mat is 5mm, and Yoga mat is put in heat pressing and molding mold hot-forming.
6. the preparation technology of illusion-colour fashion Yoga mat according to claim 5, it is characterized in that, it is further comprising the steps of:
(9) hot pressing logo: in Yoga mat transfer printing logo on the surface;
(10) to examine goods packaging: entirely examine yoga mat according to inspecting standard, defective products makes choice of out, and bad position is pasted red arrow mark; According to client, order requirements is packed, specify packaging quantity and packaging detail.
CN201410844939.6A 2014-12-31 2014-12-31 Colorful fashionable yoga mat and preparation technology thereof Pending CN104448532A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107135A (en) * 2015-08-27 2015-12-02 溧阳市双马塑胶纺织有限公司 NBR single and double face cloth stripe yoga mat and manufacturing technology
CN105751524A (en) * 2016-03-08 2016-07-13 吕东坡 Method for producing embossed NBR yoga mat
CN107556655A (en) * 2017-09-14 2018-01-09 江苏攸途健身器材有限公司 A kind of preparation method of body-building pad
WO2018039840A1 (en) * 2016-08-29 2018-03-08 沈建美 Yoga mat
WO2021207905A1 (en) * 2020-04-14 2021-10-21 简单绿能股份有限公司 Method for manufacturing mat having ribbing structure, and mold for manufacturing mat having ribbing structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101338050A (en) * 2008-08-25 2009-01-07 林福枝 EVA rubber-plastic composition, preparation method and applications used as foaming products
CN101497715A (en) * 2009-01-09 2009-08-05 东莞市丞冠橡塑制品有限公司 Foam material and technique of preparing the same
CN103788463A (en) * 2012-11-02 2014-05-14 合肥杰事杰新材料股份有限公司 EVA foam material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN101338050A (en) * 2008-08-25 2009-01-07 林福枝 EVA rubber-plastic composition, preparation method and applications used as foaming products
CN101497715A (en) * 2009-01-09 2009-08-05 东莞市丞冠橡塑制品有限公司 Foam material and technique of preparing the same
CN103788463A (en) * 2012-11-02 2014-05-14 合肥杰事杰新材料股份有限公司 EVA foam material and preparation method thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107135A (en) * 2015-08-27 2015-12-02 溧阳市双马塑胶纺织有限公司 NBR single and double face cloth stripe yoga mat and manufacturing technology
CN105107135B (en) * 2015-08-27 2017-12-12 溧阳市双马塑胶纺织有限公司 The manufacture craft of NBR single, double surface woven design Yoga mats
CN105751524A (en) * 2016-03-08 2016-07-13 吕东坡 Method for producing embossed NBR yoga mat
WO2018039840A1 (en) * 2016-08-29 2018-03-08 沈建美 Yoga mat
CN107556655A (en) * 2017-09-14 2018-01-09 江苏攸途健身器材有限公司 A kind of preparation method of body-building pad
WO2021207905A1 (en) * 2020-04-14 2021-10-21 简单绿能股份有限公司 Method for manufacturing mat having ribbing structure, and mold for manufacturing mat having ribbing structure

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Application publication date: 20150325