Summary of the invention
The object of this invention is to provide a kind of solar energy thermal-power-generating heat-absorbing body body material and preparation method thereof, preparation technology is simple to operation, obtained solar energy thermal-power-generating heat-absorbing body body material has excellent resistance to heat shocks, higher intensity and refractoriness, meets current solar energy thermal-power-generating heat-absorption material requirements.
To achieve these goals, the technique means that the present invention adopts is:
A kind of solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark as follows: 25 ~ 50 parts, silicon carbide, silicon-dioxide 8 ~ 15 parts, aluminium sesquioxide 1 ~ 6 part, aluminium carbide Al
4c
32 ~ 5 parts, barium oxide BaO 0.12 ~ 0.36 part, 3 ~ 6 parts, tensio-active agent, SiAlON 0.1 ~ 0.6 part, cesium carbonate (Cs
2cO
3) 0.22 ~ 0.84 part, molybdic oxide (MoO
3) 0.45 ~ 1.35 part, 0.18 ~ 1.25 part, glass fibre.
Described tensio-active agent is polyoxyethylene glycol.
Also comprise ferric oxide 0.05 ~ 0.15 part, copper 0.11 ~ 0.51 part.
The granularity of described silicon carbide is 0.2 ~ 1.5mm.
Solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark are preferably as follows: 35 ~ 45 parts, silicon carbide, silica 10 ~ 12 part, aluminium sesquioxide 3 ~ 5 parts, aluminium carbide Al
4c
33 ~ 4.5 parts, barium oxide BaO 0.22 ~ 0.26 part, 4 ~ 5 parts, tensio-active agent, SiAlON 0.3 ~ 0.5 part, cesium carbonate (Cs
2cO
3) 0.41 ~ 0.64 part, molybdic oxide (MoO
3) 0.72 ~ 1.1 part, 0.44 ~ 0.75 part, glass fibre, ferric oxide 0.08 ~ 0.12 part, copper 0.24 ~ 0.43 part.
The granularity of described silicon carbide is 0.35 ~ 0.7mm.
The preparation method of described solar energy thermal-power-generating heat-absorbing body body material, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 12 ~ 36h, be then warming up to 80 ~ 120 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 200 ~ 400 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 120 ~ 160 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 700 ~ 800 DEG C with the temperature rise rate of 10 ~ 15 DEG C/min, reduce temperature rise rate to 4 ~ 6 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 40 ~ 80min respectively, finally be warming up to 1800 DEG C, insulation 1 ~ 3h.
Soak 24h in step 1), be then warming up to 100 DEG C.
Step 2) in fineness of materials at 250 ~ 350 orders.
In step 3), firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduces temperature rise rate to 5 DEG C/min.
First adopt polyglycol surfactants processing of SiC powder in step 1), the condition of surface of SiC particle can be improved, captain's molecular chain will be had to be modified in surface of SiC, locus is provided, and prevent particle from mutually assembling, and agglomerated particle disintegrates.
Beneficial effect: a kind of solar energy thermal-power-generating heat-absorbing body body material provided by the invention and preparation method thereof, preparation technology is simple to operation, obtained solar energy thermal-power-generating heat-absorbing body body material has excellent resistance to heat shocks, higher intensity and refractoriness, meets current solar energy thermal-power-generating heat-absorption material requirements.
Embodiment
Embodiment 1
A kind of solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark as follows: 25 parts, silicon carbide, silicon-dioxide 8 parts, aluminium sesquioxide 1 part, aluminium carbide Al
4c
32 parts, barium oxide BaO 0.12 part, surfactant polyethylene 3 parts, SiAlON 0.1 part, cesium carbonate (Cs
2cO
3) 0.22 part, molybdic oxide (MoO
3) 0.45 part, 0.18 part, glass fibre.The granularity of silicon carbide is 0.2 ~ 0.35mm.
Preparation method, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 24h, be then warming up to 100 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 250 ~ 350 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 140 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduce temperature rise rate to 5 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 60min respectively, finally be warming up to 1800 DEG C, insulation 2h.
Embodiment 2
A kind of solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark as follows: 50 parts, silicon carbide, silica 15 parts, aluminium sesquioxide 6 parts, aluminium carbide Al
4c
35 parts, barium oxide BaO 0.36 part, surfactant polyethylene 6 parts, SiAlON 0.6 part, cesium carbonate (Cs
2cO
3) 0.84 part, molybdic oxide (MoO
3) 1.35 parts, 1.25 parts, glass fibre.The granularity of silicon carbide is 0.7 ~ 1.5mm.
Preparation method, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 24h, be then warming up to 100 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 250 ~ 350 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 140 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduce temperature rise rate to 5 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 60min respectively, finally be warming up to 1800 DEG C, insulation 2h.
Embodiment 3
Solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark as follows: 35 parts, silicon carbide, silica 10 part, aluminium sesquioxide 3 parts, aluminium carbide Al
4c
33 parts, barium oxide BaO 0.22 part, surfactant polyethylene 4 parts, SiAlON 0.3 part, cesium carbonate (Cs
2cO
3) 0.41 part, molybdic oxide (MoO
3) 0.72 part, 0.44 part, glass fibre, ferric oxide 0.08 part, copper 0.24 part.The granularity of silicon carbide is 0.35 ~ 0.7mm.
Preparation method, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 24h, be then warming up to 100 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 250 ~ 350 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 140 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduce temperature rise rate to 5 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 60min respectively, finally be warming up to 1800 DEG C, insulation 2h.
Embodiment 4
Solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark are preferably as follows: 40 parts, silicon carbide, silica 11 part, aluminium sesquioxide 4 parts, aluminium carbide Al
4c
33.8 parts, barium oxide BaO 0.24 part, surfactant polyethylene 4.5 parts, SiAlON 0.4 part, cesium carbonate (Cs
2cO
3) 0.55 part, molybdic oxide (MoO
3) 0.93 part, 0.57 part, glass fibre, ferric oxide 0.1 part, copper 0.31 part.The granularity of silicon carbide is 0.35 ~ 0.7mm.
Preparation method, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 24h, be then warming up to 100 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 250 ~ 350 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 140 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduce temperature rise rate to 5 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 60min respectively, finally be warming up to 1800 DEG C, insulation 2h.
Embodiment 5
Solar energy thermal-power-generating heat-absorbing body body material, component and each constituent mass mark are preferably as follows: 45 parts, silicon carbide, silica 12 parts, aluminium sesquioxide 5 parts, aluminium carbide Al
4c
34.5 parts, barium oxide BaO 0.26 part, surfactant polyethylene 5 parts, SiAlON 0.5 part, cesium carbonate (Cs
2cO
3) 0.64 part, molybdic oxide (MoO
3) 1.1 parts, 0.75 part, glass fibre, ferric oxide 0.12 part, copper 0.43 part.The granularity of silicon carbide is 0.35 ~ 0.7mm.
Preparation method, comprises the steps:
1) silicon carbide is placed in tensio-active agent and soaks 24h, be then warming up to 100 DEG C, add silicon-dioxide and aluminium sesquioxide, stir, mix to obtain material A;
2) leftover materials are added in the material A of step 1) in proportion, mix, be ground to fineness of materials in 250 ~ 350 orders, then granulation, compacting;
3) by step 2) base substrate that suppresses dries, and bake out temperature is 140 DEG C, fires and obtains product; Firing condition is: at 120 DEG C, be incubated 30min, then temperature programming, when being initially warming up to 750 DEG C with the temperature rise rate of 12 DEG C/min, reduce temperature rise rate to 5 DEG C/min, in temperature-rise period, respectively at 250 DEG C, 480 DEG C insulation 30min, at 800 DEG C, 1000 DEG C, 1200 DEG C, 1300 DEG C, 1400 DEG C and 1500 DEG C, be incubated 60min respectively, finally be warming up to 1800 DEG C, insulation 2h.。
Embodiment 6
The difference of the present embodiment and embodiment 4 is only not add ferric oxide and copper, and all the other components and each constituent mass mark are with embodiment 4.
Embodiment 7
The difference of the present embodiment and embodiment 4 is only that the granularity of silicon carbide is 0.7 ~ 1.5mm.All the other components and each constituent mass mark are with embodiment 4.
What heat-shock resistance reflected is sharply changing and the ability of unlikely destruction of material withstand temp, and it is one of parameter of the most critical determining the materials'use life-span.Experimental procedure is as follows: sample is put into High Temperature Furnaces Heating Apparatus, rises to 1100 DEG C with the temperature rise rate of 5 DEG C/min, takes out and be placed on naturally cooling in air at room temperature after insulation 60min, and sample of embodiment 1 ~ 7 being filled a prescription is placed in high temperature resistance furnace, thermal shock to 60 time.After the 10th time, 20 times, 30 times, skilful time, 40 times, 50 times and 60 anti-thermal shocks, take out test folding strength respectively, computed strength rate of loss also describes the outward appearance of wafer sample, and result is as shown in table 1.
Adopt the thermal conductivity of Japanese vacuum science and engineering Co., Ltd. LASER HEAT constant tester TC-7000H testing example 1 ~ 7 formula sample to test, the results are shown in Table 1.
Anti-oxidant test adopts the test of discontinuous weighting method, sample is put into the box silicon key side resistance furnace that air flow condition is good, is incubated 3h at 1300 DEG C.Then taken out in stove by sample, in atmosphere after Slow cooling, by the quality of electronic balance weighing sample, variable quantity before and after record, the Mass Calculation oxidation-resistance before not being oxidized than sample with variable quantity, the results are shown in Table 1.
Table 1:
|
There is the thermal shock number of times of crackle |
Folding strength/MPa |
Thermal conductivity (W/ (mK)) |
Oxidation-resistance/% |
Embodiment 1 |
50 times |
65.3 |
16.5 |
1.35 |
Embodiment 2 |
50 times |
55.2 |
15.9 |
1.63 |
Embodiment 3 |
60 times |
88.5 |
22.5 |
0.91 |
Embodiment 4 |
60 flawlesses |
103.4 |
31.4 |
0.38 |
Embodiment 5 |
60 flawlesses |
86.1 |
24.8 |
0.87 |
Embodiment 6 |
50 |
63.3 |
17.2 |
1.33 |
Embodiment 7 |
50 |
59.7 |
19.3 |
1.42 |