CN104445857B - The automatic pulling plate method of filter press sludge dewatering - Google Patents

The automatic pulling plate method of filter press sludge dewatering Download PDF

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Publication number
CN104445857B
CN104445857B CN201410804221.4A CN201410804221A CN104445857B CN 104445857 B CN104445857 B CN 104445857B CN 201410804221 A CN201410804221 A CN 201410804221A CN 104445857 B CN104445857 B CN 104445857B
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China
Prior art keywords
connecting rod
sheet frame
pulling
pulling block
sheet
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Expired - Fee Related
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CN201410804221.4A
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Chinese (zh)
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CN104445857A (en
Inventor
饶宾期
陆维维
曹黎
陈宗琦
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China Jiliang University
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China Jiliang University
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Expired - Fee Related legal-status Critical Current
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Filtration Of Liquid (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a kind of automatic pulling plate method of filter press sludge dewatering, based on filter press sludge dehydration device, comprise filtrate pipe, fixing head, sheet frame, slip head, controller, filter pulp pipe, fuselage guide rail and plate pulling device, filtrate pipe and filter pulp pipe are through fixing head and all sheet frames, filter press sludge dehydration device also comprises ultrasonic unit, and ultrasonic unit is connected with filter pulp pipe.Plate pulling device is symmetrical, plate pulling device comprises pulling block, connecting rod, pin, tackleblock, moving platform, travel rope I, travel rope II, base and oil cylinder, pulling block and connecting rod quantity are multiple, pulling block is equal with the sheet frame quantity of drawing at every turn, tackleblock is connected with pulling block by travel rope I, moving platform is arranged on base, can oscilaltion on base.Supersonic dewatering and filter press dehydration combine by the present invention, and after processed, the moisture percentage in sewage sludge of mud is lower, more compact structure, and pulls polylith sheet frame at every turn, and production efficiency improves greatly.

Description

The automatic pulling plate method of filter press sludge dewatering
The application is the divisional application of application number 201310721640.7, December 18 2013 applying date, denomination of invention " filter press sludge dehydration device and automatic pulling plate method ".
Technical field
The present invention relates to field of sludge treatment, the automatic pulling plate method of a kind of filter press sludge dewatering specifically.
Background technology
A large amount of mud is produced in sewage treatment process, its quantity accounts for the 0.3%-0.5% of the process water yield, the process investment of mud and running cost are very huge, and the expense for sludge treatment generally accounts for the 20%-50% of sewage work's working cost, brings white elephant to sewage disposal.Current traditional treatment process first nurses one's health by adding flocculation agent, then belt filter press carries out mechanical dehydration, landfill, fermentation composting etc. are carried out in the mud outward transport forming water ratio about 70%-80%, and this mode brings extremely adverse influence because the too high surrounding enviroment to landfill yard of water ratio extremely process.Present application plate-and-frame filter press carries out mechanical dehydration method and gets more and more, and mud generally can reach water ratio about 60% and transport outward, and more traditional treatment process is greatly improved.But along with the minimizing of national sludge treatment and utilizationization require more and more higher, wishes that the moisture percentage in sewage sludge of process reduces further.
All cannot be extruded by the method for mechanical dehydration because biological cells in sludge and colloid contain a large amount of interstitial water (account for all moisture 70%).So, special means must be adopted to crack the viscose glue phase region of intercellular structure and mud, part " interstitial water " is first discharged, then is extruded by the method for machinery.By this combined innovation method, sludge dewatering can be realized to about 50%.
Plate pulling device in the automatic pulling plate system plate-and-frame filter press of plate-and-frame filter press, the quality of its performance directly has influence on the efficiency of plate-and-frame filter press and the efficiency of dehydration.Existing automatic pulling plate system is generally made up of motor, oil motor, pulling car, sprocket wheel, chain etc., under the control of rly., driven by motor oil motor, completed by chain-driving left and right pulling car and get arm-tie, it moves to get at every turn and draws one block of plate, after moving one block of plate to corresponding position, repeat to get one block of plate of leaving behind, till pulling whole sheet frames.This arm-tie method is little for impact the few small-sized plate-and-frame filter press of sheet frame quantity, but for the large-scale plate-and-frame filter press that sheet frame quantity is a lot, all sheet frames are all pulled, needs a lot of time, about probably needing half an hour as all pulled by the sheet frame of 100 polyliths, account for the whole sludge dewatering by plate-frame time large percentage of (about 2 hours), automatic pulling plate system has material impact for board and frame machine production efficiency.
Summary of the invention
The present invention is directed to current sludge dewatering and automatic pulling plate apparatus and method Problems existing, provide a kind of and can get the combination sludge dehydration device and method that draw plurality of plates simultaneously, moisture percentage in sewage sludge can be reduced, and improve the production efficiency of board and frame machine.
Automatic pulling plate method of the present invention, it comprises following steps:
1) before getting arm-tie, pulling block is positioned at below sheet frame, and lifting gantry rises under the effect of stepper-motor, screw mandrel and nut, and pulling block slowly enters into certain depth in sheet frame, and contacts with the ear that draws on sheet frame, and the altitude signal of rising is sent to controller;
2) controller sends signal to motor after the height that pulling block rising reaches certain being detected, driven by motor rollers roll, travel rope I on cylinder applies pulling force by tackleblock to rightmost pulling block, pulling block is pulled to move, pulling block drives first sheet frame motion, pulling block drives and determines connecting rod I simultaneously, determine connecting rod II and dynamic link work stretching, extension, when determining connecting rod I, determine connecting rod II and dynamic connecting rod extend to they line when being in ultimate range, distance between two sheet frames also reaches maximum, mud can fall completely, now second piece of arm-tie starts the pulling force being subject to connecting rod, pull second piece of sheet frame motion, so carry out successively, the sheet frame pulled required for this cycle is all pulled open a substantially equal distance, mud in sheet frame can be able to all drop,
3) after by the pull distance detecting travel rope I, controller judges that all sheet frames all pull open, signal is sent to left end oil cylinder, left end oil cylinder is by promoting a sheet frame on last (left side), sheet frame is drawn close toward first piece of sheet frame successively together, now, pull bar can shrink automatically, makes can be close between each sheet frame;
4) when all within this cycle sheet frames are all shifted onto, this Time Controller control step motor does reversing motion, and stepper-motor drives screw mandrel, nut makes lifting gantry decline, pulling block also along with under be reduced to the height that sheet frame draws ear;
5) controller signals to power set, power set controls travel rope II and is moved toward left end by whole plate pulling device, at travel rope II by whole plate pulling device toward in the process of left end movement, the oil cylinder of right-hand member shifts all pulling blocks onto high order end, enter into next cycle and pull next batch sheet frame, till all being pulled open by whole sheet frame, terminate all processes.
Adopt this automatic pulling plate method, pull multiple sheet frame simultaneously, under the coordinative role of each topworks and Controlling System, greatly improve arm-tie speed, shorten the whole arm-tie time, enhance productivity.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram of filter press sludge dehydration device.
Accompanying drawing 2 is the partial enlarged drawing of pulling block and connecting rod in accompanying drawing 1.
As shown in the figure, 1, filtrate pipe, 2, fixing head, 3, sheet frame, 4, slip head, 5, cylinder, 6, motor, 7, controller, 8, tackleblock, 9, filter pulp pipe, 10, travel rope I, 11, lifting gantry, 12, base, 13, pin, 14, determine connecting rod I, 15, connecting rod II is determined, 16, dynamic connecting rod, 17, roller, 18, pulling block, 19, stepper-motor, 20, screw mandrel, 21, nut, 22, fuselage guide rail, 23, oil cylinder, 24, travel rope II, 25, power set, 26, ultrasonic unit.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in the figure, filter press sludge dehydration device of the present invention, comprise filtrate pipe 1, fixing head 2, sheet frame 3, slip head 4, controller 7, fuselage guide rail 22, filter pulp pipe 9 and plate pulling device, fixing head 2 and slip head 4 are arranged on two of dewatering unit, its sheet frame 3 quantity of plate-and-frame filter press is generally more than 100 polyliths, and described filtrate pipe 1 and filter pulp pipe 9 are through fixing head 2 and all sheet frames.Filter press sludge dehydration device also comprises ultrasonic unit 26, ultrasonic unit 26 is connected with filter pulp pipe 9, ultrasonic unit 26 comprises ultrasonic generator, energy transfer machine etc., employing high strength, the ultrasonic wave of short period of time (tens seconds ~ several minutes) process, its effect is better, sludge returning about about 80 μm after process, the dewatering of mud improves, and precipitation threshold is good.Plate pulling device is symmetrical on board and frame machine both sides, and plate pulling device comprises pulling block 18, connecting rod, pin 13, tackleblock 8, lifting gantry 11, travel rope I10, travel rope II24, base 12 and oil cylinder 23.Pulling block 18 and connecting rod quantity are multiple, and pulling block 18 and the sheet frame 3 quantity one_to_one corresponding at every turn drawn, if pulling block quantity is 10, then the sheet frame that at every turn can draw also is 10 pieces.Tackleblock 8 is connected with pulling block 18 by travel rope I10.
Connecting rod comprises determines connecting rod I14, determine connecting rod II15 and dynamic connecting rod 16, by determining connecting rod I14 between two pulling blocks 18, determine connecting rod II15 and dynamic connecting rod 16, pin 13 connects successively, the pulling block 18 determined on the right of connecting rod I14 is connected, determine connecting rod III5 and adjacent left side pulling block 18 is connected, dynamic connecting rod 16 is arranged on determines connecting rod I14, determine in the middle of connecting rod II15, top is for determine connecting rod I14, middle is dynamic connecting rod 16, bottom is for determine connecting rod II15, last connecting rod has the gap of smile up and down, the left end of dynamic connecting rod 16 is connected with the left end determining connecting rod I14 by pin 13, right-hand member is connected with the right-hand member determining connecting rod II15 respectively by pin 13, dynamic connecting rod 16 and the link position determining connecting rod can regulate with the distance pulled open required between two sheet frames 3, dynamic connecting rod 16 can around pin 13 turns 360 °.
Lifting gantry 11 is arranged on base 12, can be elevated on base 12, two ends on lifting gantry 11 and base 12 are connected to stepper-motor 19, screw mandrel 20 and nut 21, nut 21 is fixed on lifting gantry 11, screw mandrel 20 one end is connected with stepper-motor 19 by shaft coupling, the other end coordinates with nut 21, and screw mandrel 20 can rotate in the hole on lifting gantry 11 and base 12.The lifting distance of lifting gantry 11 and speed realize by stepper-motor 19, screw mandrel 20 and nut 21.The two ends, left and right of lifting gantry 11 are also fixed with 2 oil cylinders 23 respectively, and all sheet frame of the oil cylinder of left end oil cylinder 23 all pulls open and after mud drops, promote this all sheet frame 3 to low order end, pull open space to vacate when getting arm-tie frame next time needed for sheet frame.Right-hand member oil cylinder 23 is after lifting gantry 11 declines, this is got all pulling blocks 18 be pulled through in journey to back into original position, prepares for getting arm-tie frame next time, and the hydraulic pressure of left end oil cylinder 23 should be comparatively large, and the hydraulic pressure of right-hand member oil cylinder 23 is less.
Tackleblock 8 includes travelling block and fixed pulley, tackleblock 8 one end is connected with low order end pulling block 18 by travel rope I10, and the other end is connected with cylinder 5 and motor 6, when getting the power required for arm-tie frame and being excessive, then travelling block and fixed pulley quantity can correspondingly increase, to reduce the load of motor 6.
Base 12 arranges on fuselage guide rail 22, can move horizontally along fuselage guide rail 22, and the two ends of base 12 are connected with travel rope II24 and power set 25.
Controller 7 is electrically connected with motor 6, ultrasonic unit 26,2 stepper-motors 19,2 oil cylinders 23, power set 25 respectively, by being determined the distance of travel rope I10 by the control rotation number of turns of motor 6 and the diameter of cylinder, and then all sheet frames are all pulled open certain distance, so that the mud in sheet frame drops smoothly; By controlling hyperacoustic intensity, frequency and time, making the sludge returning after ultrasonication be in a preferably scope, laying the first stone for follow-up sheet frame squeezes out more water.
Each pulling block 18 lower end is also provided with 2 rollers 16, and roller 16 rolls on the guide rail of lifting gantry 11, more laborsaving.
A kind of automatic pulling plate method it comprise following steps:
1) before arm-tie frame, pulling block is positioned at below sheet frame, and moving platform rises under the effect of stepper-motor, screw mandrel and nut, and pulling block slowly enters into certain depth in sheet frame, and contacts with the ear that draws on sheet frame, and the altitude signal of rising is sent to controller;
2) controller sends signal to motor after the height that pulling block rising reaches certain being detected, driven by motor rollers roll, travel rope I on cylinder applies pulling force by tackleblock to rightmost pulling block and pulls pulling block, pulling block drives first sheet frame motion, sheet frame drives and determines connecting rod I simultaneously, move connecting rod II and determine link work and stretch, when determining connecting rod I, determine connecting rod II and dynamic connecting rod extend to they line when being in ultimate range, distance between two sheet frames also reaches maximum, mud can fall completely, now second piece of arm-tie starts the pulling force being subject to connecting rod, pull second piece of sheet frame motion, so carry out successively, the sheet frame pulled required for this cycle is all pulled open a substantially equal distance, mud in sheet frame can all drop,
3) after by the pull distance detecting travel rope I, controller judges that all sheet frames all pull open, signal is sent to left end oil cylinder, left end oil cylinder is by promoting last (left side) sheet frame, sheet frame is drawn close toward first piece of sheet frame successively together, now, pull bar can shrink automatically, makes can be close between each sheet frame;
4) when all within this cycle sheet frames are all shifted onto, this Time Controller control step motor does reversing motion, and stepper-motor drives screw mandrel, nut makes moving platform decline, pulling block also along with under be reduced to the height that sheet frame draws ear;
5) controller signals to power set, power set controls travel rope II and whole plate pulling device is moved certain distance toward left end, at travel rope II by whole plate pulling device toward in the process of left end movement, the oil cylinder of right-hand member shifts all pulling blocks onto high order end, enter into next cycle and pull next batch sheet frame, till all being pulled open by whole sheet frame, terminate all processes.
Get pulling method with regard to prior art and sheet frame of the present invention below to get the time pulled required for all sheet frames and compare.Prior art is being pulled open by sheet frame of each one piece of manipulator of automatic pulling plate, assuming that sheet frame total quantity is 200, one, mechanical manipulator is often got back and forth and is drawn one piece of about 10s, then get to pull all sheet frame time and exceed half an hour, accounts for the time scale more than 20% of whole mud sheet frame dehydration.And adopt sheet frame of the present invention to get pulling method, getting platform rise time when pulling open the beginning is about 3s, pulling open this all sheet frame time is about 8s, after mud drops, this all sheet frame all being shifted onto the right-hand member time is about 6s, platform fall time is 3s, and the time that base drives plate pulling device to enter into next time required for arm-tie process is about 8s, and arm-tie is back into the left end time and is less than 8s by right-hand member oil cylinder simultaneously, this process realizes in plate pulling device motion, need not count total time.So complete and be about 28s required for one-period, getting the sheet frame quantity of drawing is 10 pieces, and only need 20 cycles all sheet frames all can be pulled open, the required time was 280s, less than 10 minutes at every turn.From analyzing above, the time that employing the present invention consumes, plate pulling efficiency was far away higher than existing arm-tie technology less than 1/3 of prior art.As long as adopt arm-tie technology of the present invention to get the quantity of arm-tie more than 3 pieces at every turn, then efficiency will higher than prior art, if get the more of arm-tie at every turn, then efficiency also will improve.
Below only just preferred embodiment of the present invention is described, but can not be interpreted as it is limitations on claims.The present invention is not only confined to above embodiment, and its concrete structure allows to change.In a word, all various changes done in the protection domain of independent claim of the present invention are all in protection scope of the present invention.

Claims (1)

1. an automatic pulling plate method for filter press sludge dewatering, is characterized in that: it comprises following steps:
1) before arm-tie frame, pulling block is positioned at below sheet frame, and lifting gantry rises under the effect of stepper-motor, screw mandrel and nut, and pulling block slowly enters into certain depth in sheet frame, and contacts with the ear that draws on sheet frame, and the altitude signal of rising is sent to controller;
2) controller sends signal to motor after the height that pulling block rising reaches certain being detected, driven by motor rollers roll, travel rope I on cylinder applies pulling force by tackleblock to rightmost pulling block and pulls pulling block, pulling block drives first sheet frame motion, sheet frame drives and determines connecting rod I simultaneously, determine connecting rod II and dynamic link work stretching, extension, when determining connecting rod I, determine line that connecting rod II and dynamic connecting rod extend to them when being in ultimate range, distance between two sheet frames also reaches maximum, mud falls completely, now second piece of arm-tie starts the pulling force being subject to connecting rod, pull second piece of sheet frame motion, so carry out successively, the sheet frame pulled required for this cycle is all pulled open an equal distance, mud in sheet frame can all drop,
3) after by the pull distance detecting travel rope I, controller judges that all sheet frames all pull open, signal is sent to left end oil cylinder, left end oil cylinder is by promoting most the first from left sheet frame, sheet frame is drawn close toward first piece of sheet frame successively together, now, pull bar can shrink automatically, makes can be close between each sheet frame;
4) when all within this cycle sheet frames are all shifted onto, this Time Controller control step motor does reversing motion, and stepper-motor drives screw mandrel, nut makes lifting gantry decline, pulling block also along with under be reduced to the height that sheet frame draws ear;
5) controller signals to power set, power set controls travel rope II and whole plate pulling device is moved certain distance toward left end, at travel rope II by whole plate pulling device toward in the process of left end movement, the oil cylinder of right-hand member shifts all pulling blocks onto high order end, enter into next cycle and pull next batch sheet frame, till all being pulled open by whole sheet frame, terminate all processes;
Above step is based on filter press sludge dehydration device, and described filter press sludge dehydration device comprises filtrate pipe (1), fixing head (2), sheet frame (3), slip head (4), controller (7), filter pulp pipe (9), fuselage guide rail (22) and plate pulling device, described fixing head (2) and slip head (4) are arranged on two of dewatering unit, described sheet frame (3) quantity is multiple, described filtrate pipe (1) and filter pulp pipe (9) are through fixing head (2) and all sheet frames (3), it is characterized in that: described filter press sludge dehydration device also comprises ultrasonic unit (26), described ultrasonic unit (26) is connected with filter pulp pipe (9), described plate pulling device is symmetrically distributed in the both sides of sheet frame (3), and plate pulling device comprises pulling block (18), connecting rod, pin (13), tackleblock (8), lifting gantry (11), travel rope I (10), travel rope II (24), base (12) and oil cylinder (23), described pulling block (18) and connecting rod quantity are multiple, pulling block (18) and sheet frame (3) the quantity one_to_one corresponding at every turn drawn, described tackleblock (8) is connected with pulling block (18) by travel rope I (10),
Described connecting rod comprises determines connecting rod I (14), determine connecting rod II (15) and dynamic connecting rod (16), described pulling block (18) is by determining connecting rod I (14), determine connecting rod II (15) and dynamic connecting rod (16), pin (13) connects successively, the described connecting rod I (14) that determines is connected with one of them pulling block (18), determine connecting rod II (15) to be connected with adjacent another pulling block (18), described dynamic connecting rod (16) is arranged on determines connecting rod I (14), determine in the middle of connecting rod II (15), the two ends of dynamic connecting rod (16) by pin (13) respectively with determine connecting rod I (14), determine connecting rod II (15) to be dynamically connected,
Described lifting gantry (11) is arranged on base (12), can in the upper lifting of base (12), two ends on lifting gantry (11) and base (12) are connected to stepper-motor (19), screw mandrel (20) and nut (21), described nut (21) is fixed on lifting gantry (11), described screw mandrel (20) one end is connected with stepper-motor (19), the other end coordinates with nut (21), the hole of screw mandrel (20) on lifting gantry (11) and base (12) is rotated, the two ends, left and right of described lifting gantry (11) are also respectively arranged with oil cylinder (23),
Described base (12) arranges on fuselage guide rail (22), can move horizontally along fuselage guide rail (22), the two ends of base (12) are connected with travel rope II (24) and power set (25);
Described controller (7) is electrically connected with motor (6), ultrasonic unit (26), stepper-motor (19), oil cylinder (23), power set (25) respectively.
CN201410804221.4A 2013-12-18 2013-12-18 The automatic pulling plate method of filter press sludge dewatering Expired - Fee Related CN104445857B (en)

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CN201310721640.7A Expired - Fee Related CN103663918B (en) 2013-12-18 2013-12-18 Plate frame pressure filtration sludge dewatering device and automatic pulling plate method
CN201410804236.0A Expired - Fee Related CN104524832B (en) 2013-12-18 2013-12-18 The plate pulling device of plate compression sludge dewatering

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CN201410804236.0A Expired - Fee Related CN104524832B (en) 2013-12-18 2013-12-18 The plate pulling device of plate compression sludge dewatering

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104860503B (en) * 2015-05-20 2017-07-25 中国计量大学 sewage sludge secondary deep dewatering device
CN106178631B (en) * 2016-08-26 2018-07-24 江苏理文造纸有限公司 A kind of sludge plate-frame filter press transmission device
CN106946436B (en) * 2017-04-08 2020-01-31 中国计量大学 Multistage sewage sludge depth reduction method

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EP0512391A1 (en) * 1991-05-08 1992-11-11 Erich Netzsch GmbH & Co. Holding KG Shifting device for filter plates in a filter press
JPH06269613A (en) * 1993-03-10 1994-09-27 Erich Netzsch Gmbh & Co Holding Kg Filter press with controller
US5635061A (en) * 1995-01-23 1997-06-03 Jwi, Inc. Plate shifter mechanism
CN201676574U (en) * 2010-04-27 2010-12-22 江苏九九久科技股份有限公司 Novel plate frame pressure filter
CN201684447U (en) * 2010-06-02 2010-12-29 吉林市众诚分离机械制造有限公司 Plate puller with double-row of drag hooks for full automatic plate and frame type filter press
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CN103663918A (en) 2014-03-26
CN103663918B (en) 2015-03-25
CN104524832B (en) 2016-03-16
CN104445857A (en) 2015-03-25
CN104524832A (en) 2015-04-22

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