CN104441089A - Manufacture construction method of high-density compressed wood panel - Google Patents

Manufacture construction method of high-density compressed wood panel Download PDF

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Publication number
CN104441089A
CN104441089A CN201310575324.3A CN201310575324A CN104441089A CN 104441089 A CN104441089 A CN 104441089A CN 201310575324 A CN201310575324 A CN 201310575324A CN 104441089 A CN104441089 A CN 104441089A
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CN
China
Prior art keywords
plank
base material
paper
veneer
high density
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Pending
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CN201310575324.3A
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Chinese (zh)
Inventor
郑宇皙
白舜喆
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Individual
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Individual
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Publication of CN104441089A publication Critical patent/CN104441089A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D3/00Veneer presses; Press plates; Plywood presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27HBENDING WOOD OR SIMILAR MATERIAL; COOPERAGE; MAKING WHEELS FROM WOOD OR SIMILAR MATERIAL
    • B27H1/00Bending wood stock, e.g. boards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

The present invention relates to high density compressed wood, in particular to achieve the diversity of design drawing and processing according to the order form, and in the structure of the compression process to achieve high density compressed wood curved wood manufacturing method. Comprising: a substrate and veneer wood impregnation step, kraft paper and decorative paper impregnated in the resin; the base and veneer wood drying step, the substrate material is dried and finishes; material forming step, a plurality of kraft paper laminated; veneer sheet cutting step, according to the design pattern decorative paper cropping; wood veneer bonding step, the configuration of the outer surface of the kraft paper combination pattern or patterns, are bonded with an adhesive; laminating step structure, in the outer surface of the substrate is further laminated on both sides with decorative adhesive kraft paper, decorative paper outwards so that further strengthen film laminated surface, constitutes wooden structure; structure compression step, utilizing heat of high pressure on the press in order to compress the wood structure; product processing steps, edging edge.

Description

The manufacture method of high density compressed plank
Technical field
The present invention relates to high density compressed plank, be specifically related to one and can form multiple design (decorative pattern or pattern) pattern according to order and processing form, and the manufacture method of the high density compressed plank of bending (Bending) of plank can be realized in structure compression process.
Background technology
Construction material (Construction) is the fundamental forming various building, and along with the development of material progress and the tipped of technology, nowadays building needs to serve many purposes.
Such as; at interior trim use and the compartment (Cubicle of the interior trim use of (body of wall, ceiling, base plate and exterior wall use, structure use, concrete blinding etc.) for building or automobile packing, container, aircraft, boats and ships, speedboat; the dividing plate of toilet and door) or musical instrument, furniture etc. decoration in; with attractive in appearance and product protection two aspect object; use various decorative panel as incrustation material; wherein, the use being called as the high density compressed plank of high-pressure laminated plate (HPL:High Pressure Laminate) day by day increases.
Described high density compressed plank comprises the polytypes such as the outward appearance with wood grain shape, the outward appearance of the texture with similar natural material, the outward appearance highlighting texture, and along with the development of technology, commercially available a lot of products can present the effect of the expensive material such as pine (Pinewood), redwood (Mahogany), marble (Marble) with cheaper price, be therefore regarded as the alternative scheme of the glued board (Veneer) of the substitute being once natural material.
And, use as the undertint texture cannot experienced in metallic plate or graining material, and, consider western Western Red Cedar (Western Red Cedar) or clamping plate (Plywood) problem that in 2 to three years, major part is corroded or fades after construction, high density compressed plank is make everyone product being applicable to very much doing internal and external ornament material of being all satisfied with of designer and building.
The manufacture method of simple declaration high density compressed plank as above.According to order size to impregnated in thermosetting resin and water-soluble resin with brown paper (Kraftpaper dry after improving physical characteristic, base material) and facing paper (Printed layer paper) carry out cutting, stacked multiple described brown paper is to determine base material (Substrate) thickness being formed decorative panel substrate subsequently, thickness by the base material determined stacks gradually described facing paper and coated film state under, carry out compressing (Pressing) with high pressure and high heat, and obtain single sheet material by mutual bonding all-in-one-piece laminate (Laminate) method.
But owing to being subject to processing the structure restriction of device (forcing press etc.), technique width is limited at below 300mm, therefore, cannot realize the diversity of the pattern pattern be printed on facing paper, and can only carry out the printing of the single pattern of one direction.
In addition, if do not use other shaping frame (mould) to realize curved surface forming.Briefly, need for the formation of R(chamfering) fixed mould of value, and the restriction of this machine size that is under pressure, and, once cannot change after shaping.
Summary of the invention
The present invention proposes to solve the problem a little, the object of the present invention is to provide a kind of manufacture method of high density compressed plank, by decorative pattern or the pattern of the substrate surface configuration cutting at plank, the multiple detail of design with multiple image and style and color can be processed.
Another object of the present invention is to the manufacture method that a kind of high density compressed plank is provided, due to the edge part of the facing paper being configured to most decorative patterns or pattern can be utilized to carry out sheet metal bending, thus arbitrarily can carry out the shaping of any curvature in sheet processes.
To achieve these goals, the manufacture method of high density compressed plank of the present invention, it is characterized in that, comprise: base material and veneer material impregnation steps, the brown paper of paper pulp material and facing paper are immersed in resin to improve physical characteristic, this brown paper is for the formation of the base material forming plank thickness layer, and this facing paper is for the formation of the veneer material of the design layer of the described plank of formation; Base material and veneer material drying steps, carry out drying to through the described base material of described impregnation steps and described veneer material; Base material forming step, carries out stacked with the thickness determining described base material to the multiple described brown paper through described drying steps; Veneer material cutting step, according to the detail of design be printed with based on the decorative pattern of the processing form of described plank or the described facing paper of pattern, carries out cutting; Veneer material bonding step, at stacked multiple described brown paper to be formed in the process of described base material, the decorative pattern of cutting in the described cutting step of configuration combination on the outer surface of multiple brown paper of certain one or both sides in two side external surfaces forming described base material or pattern, carry out bonding with bonding agent subsequently; Structure Stacking steps, the stacked described brown paper being bonded with described facing paper obtained by described bonding step further on certain one or both sides in two side external surfaces of described base material, and make described facing paper toward the outer side, laminate surface adds strong film further subsequently, thus forms the structure of plank; Structure compression step, the structure to the described plank stacked gradually through described Stacking steps compresses with bonding integral with Gao Re and high pressure to utilize forcing press; And Product processing step, the described plank edge being shaped to single sheet material through described compression step is cut with obtained finished product.
In addition, the feature of described veneer material cutting step is, configures be combined on the surface of described base material according to the detail of design of the described facing paper being printed with regulation decorative pattern or pattern after being cut into multiple fritter.
In addition, the feature of described structure compression step is, under the state that forcing press stacks gradually the works of described plank, carry out compressing with bonding integral with the height of 60 DEG C to 80 DEG C heat and high pressure, and be included in the bending step described plank being formed curved surface further.
The feature of described bending step is, makes the relative temperature difference keeping 10 DEG C between the upper side and lower side of described plank, regulates bending rate by the resin ratio changed on cross section.
Can be clear and definite by illustrating above, the manufacture method of high density compressed timber of the present invention, by breaking away from fixed laminated board production mode in the past, the physical change such as diversity and Surface forming of detail of design can be increased, thus the Wooden decoration board presenting unique property that existing product fails to possess can be manufactured.
In addition, plank can be manufactured according to the style of constructing structure body, and directly embody detail of design owing to utilizing facing paper, therefore, it is possible to reduce the waste of processing charges and material, and, due to the curved surface of various shape can be formed, therefore without the need to using connection bracket or connecting bolt that the veneer material of building internal and external ornament material and works also can be utilized directly to carry out constructing and arranging in addition, thus internal structure summary in work progress, the shortening of duration and the thrifty of operating expenses can be realized.
In addition, owing to can manufacture the sheet material with composite color and directionality cannot imagined in the past, and plank itself has possessed outward appearance and image, module is made therefore, it is possible to expand to greatest extent, thus the development to related industry can contribute with differentiated advantages and competitiveness, and the industry development of 21 century can be led as navigator's industry.
Accompanying drawing explanation
Fig. 1 is the block diagram of the step of the manufacture method representing high density compressed plank of the present invention.
Fig. 2 is the main portions enlarged drawing of the stepped construction representing high density compressed plank of the present invention.
Fig. 3 is in the manufacture method of high density compressed plank of the present invention, represents the cutting of facing paper and the exemplary plot of configuration syntagmatic.
Fig. 4 is the using state figure of the construction example representing high density compressed plank of the present invention.
Reference numeral
10: substrate layer 11: brown paper
20: facing sheet material layers 30: face coat
S100: base material and veneer material impregnation steps S200: base material and veneer material drying steps
S300: base material forming step S400: veneer material cutting step
S500: veneer material bonding step S600: structure Stacking steps
S700: structure compression step S800: Product processing step
Detailed description of the invention
Below, the preferred embodiments of the present invention are explained, to allow those skilled in the art easily can implement the present invention with reference to accompanying drawing.
Fig. 1 in accompanying drawing is the block diagram of the step of the manufacture method representing high density compressed plank of the present invention, Fig. 2 is the main portions enlarged drawing of the stepped construction representing high density compressed plank of the present invention, Fig. 3 represents the cutting of facing paper and the exemplary plot of configuration syntagmatic in the manufacture method of high density compressed plank of the present invention, and Fig. 4 is the using state figure of the construction example representing high density compressed plank of the present invention.
As described in Figure 1, the manufacture method of the high density compressed plank of the present invention, comprise: base material and veneer material impregnation steps S100, by for the formation of form plank thickness layer base material paper pulp material brown paper and be immersed in resin for the formation of the facing paper of veneer material of the design layer forming plank to improve physical characteristic; Base material and veneer material drying steps S200, carry out drying to through the base material of described impregnation steps S100 and veneer material; Base material forming step S300, carries out stacked with the base material thickness determining plank to the multiple brown paper through described drying steps S200; Veneer material cutting step S400, according to the detail of design be printed with based on the plank processing decorative pattern of form or the described facing paper of pattern, carries out cutting; Veneer material bonding step S500, at stacked multiple described brown paper to be formed in the process of plank base material, the decorative pattern of cutting in the described cutting step S400 of configuration combination on the outer surface of multiple brown paper of certain one or both sides in formation two side external surface or pattern, carry out bonding with bonding agent subsequently; Structure Stacking steps S600, the stacked brown paper being bonded with facing paper obtained by described bonding step S500 further on certain one or both sides in two side external surfaces of base material with specific thickness, and making facing paper toward the outer side, laminate surface adds strong film to form the structure of plank further subsequently; Structure compression step S700, utilizes forcing press to compress with bonding integral with Gao Re and high pressure to the structure stacked gradually through described Stacking steps S700; Product processing step S700, cuts the plank edge being shaped to single sheet material through described compression step S700 with obtained finished product.
As shown in Figure 2, the high density compressed plank 1 that manufacturing method according to the invention as above is produced, it comprises: substrate layer 10, stacked with the thickness forming plank by multiple brown paper 11; One or more facing sheet material layers 20, is bonded on certain the one or both sides outer surface in two side external surfaces of described substrate layer 10 to form incrustation and the surface configuration of plank; One or more face coat 30, to protect plank to avoid scratching on each outer surface being bonded in described facing sheet material layers 20 further, and plays the effect in luminous pool.
Thus; can use at the decoration of (wall, ceiling use, base plate and exterior wall use, structure use, concrete blinding etc.) for building or automobile packing, container; the decoration of aircraft, boats and ships, speedboat is used and compartment (Cubicle; the dividing plate of toilet and door) or musical instrument, furniture etc. decoration in; with attractive in appearance and object that is product protection two aspect; as incrustation material or the works of itself, easily construct.
In the impregnation steps S100 of described base material and veneer material, the ratio of existing mode is less than with the ratio of the thermosetting phenolic resins (phenolic resin) and water miscible formaldehyde resin (formaldehyde resin) that improve physical characteristic for impregnated kraft paper 11 and facing paper, make plank have extensibility thus, become with the Surface forming of the plank in the bending step by the additional process in structure compression step S700 described later and be more prone to.
Described base material forming step S300 forms the technique determining thickness (base material) layer of plank according to order and processing form, through described impregnation steps S100 and drying steps S200, physical characteristic is improved and the described base material carried out in dry base material and veneer material to carry out majority stacked, thus form required substrate layer 10 as shown in Figure 2.
Described veneer material cutting step S400 is the technique of the surface configuration for the formation of single or the decorative pattern of multiple color or the plank of pattern, as shown in Figure 3, be preferably, after being cut into multiple fritter according to the detail of design of the facing paper of the decorative pattern be printed with required by construction enterprises or pattern etc., the configuration of the fritter of cutting is combined in the surface of base material.
Described veneer material bonding step S500, bondingly on substrate surface be cut into the decorative pattern of multiple fritter or the facing paper of pattern to present diversified surface configuration by described cutting step S400, and utilize joining edge position each other to form cloudy quarter to embody third dimension.At the base material in order to form plank in stacked multiple brown paper 11, laminated configuration, on the appearance paper of the superiors and undermost ox-hide, after being configured combination, utilizes bonding agent bonding according to the pattern determined.
Described structure Stacking steps S600 is the technique of the material forming surface peening while show specific appearance on the surface of base material further, be preferably, at described veneer material 20(facing paper) outer surface on coating material 30 stacked be further can isolate ultraviolet (UV:Ultraviolet Ray) to prevent the ultraviolet isolated film fading and corrode of veneer material.
The compression step S700 of described structure utilizes forcing press (compression set) to compress with bonding all-in-one-piece technique with high pressure and high heat to the works stacked gradually by described structure Stacking steps S600, forcing press is configured between multiple hardfaced plate (not shown) opposed up and down, the works of the described substrate layer 10 of stacked formation, facing sheet material layers 20 and face coat 30, described hardfaced plate is utilized mutually to compress, with bonding integral.
In addition, bending step S710 is comprised further in the technique of described structure compression step S700, this bending step S710, thus can the curved portion that formed on interior works of the corner part of direct corresponding building by imposing curved surface to high density compressed plank of the present invention.Now, described bending step S710, the relative temperature difference keeping 10 DEG C between the upper side and lower side of plank is made in the technical process of described structure compression step S700 utilizing the high heat of 60 DEG C to 80 DEG C, by changing the resin ratio on cross section, thus adjustable bending rate.
Described Product processing step (S800) is the tailing-in technique of the high density compressed plank in order to complete the single sheet material obtained through above processing step, uneven edge has been cut to the plank processing of finished product.
Below the effect of the as above manufacture method of the of the present invention high density compressed plank of structure is described in detail.
By the base material that as above illustrates successively and veneer material impregnation steps S100, base material and veneer material drying steps S200, base material forming step S300, veneer material cutting step S400, veneer material bonding step S500, structure Stacking steps S600, structure compression step S700, Product processing step S800, the high density compressed plank showing detail of design being on the outer surface printed with multiple decorative pattern or pattern can be manufactured, as shown in Figure 4, can not only as the internal and external ornament material of building, and can carry out construct (use) as the veneer material of the various article such as furniture or musical instrument.
In addition, as shown in Figure 3, owing to carrying out bending step S710 further in described structure compression step S700, different from the mode carried out adhering in the surface as decorative panels such as particieboard (PB:Particle board) or MDFs (MDF:Mediumdensity fiberboard) in the past, such as direct-assembling is using as decorative panel use etc. on framework, can independently construct.
Its result, can not only significantly reduce operating expenses and construction work, and, different from the design that can only show slab construction and single pattern in the past, multiple detail of design and color can not only be showed, and the high density compressed plank of uniqueness of the variform curved surface of tool can be manufactured, unnecessary technique and hardware configuration can also be omitted.
In addition, as mentioned above, different from carrying out adding the mode of adhering during formation curved surface on existing decorative panel, owing to directly carrying out constructing and using as independently veneer material, therefore without the need to other connection bracket or connecting bolt, the expenditure of surcharge can be saved thus.
More than by preferred embodiment, the present invention will be described in detail, but scope of the present invention is not defined in specific embodiment, but is defined in claim, and, do not departing from the scope of the present invention on the basis with thought, those skilled in the art can carry out numerous variations enforcement.

Claims (4)

1. a manufacture method for high density compressed plank, is characterized in that, comprising:
Base material and veneer material impregnation steps, be immersed in the brown paper of paper pulp material and facing paper to improve physical characteristic in resin, and this brown paper is for the formation of the base material forming plank thickness layer, and this facing paper is for the formation of the veneer material of the design layer of the described plank of formation;
Base material and veneer material drying steps, carry out drying to through the described base material of described impregnation steps and described veneer material;
Base material forming step, carries out stacked with the thickness determining described base material to the multiple described brown paper through described drying steps;
Veneer material cutting step, according to the detail of design be printed with based on the decorative pattern of the processing form of described plank or the described facing paper of pattern, carries out cutting;
Veneer material bonding step, at stacked multiple described brown paper to be formed in the process of described base material, the decorative pattern of cutting in the described cutting step of configuration combination on the outer surface of multiple brown paper of certain one or both sides in two side external surfaces forming described base material or pattern, carry out bonding with bonding agent subsequently;
Structure Stacking steps, the stacked described brown paper being bonded with described facing paper obtained by described bonding step further on certain one or both sides in two side external surfaces of described base material, and make described facing paper toward the outer side, laminate surface adds strong film further subsequently, thus forms the structure of plank;
Structure compression step, the structure to the described plank stacked gradually through described Stacking steps compresses with bonding integral with Gao Re and high pressure to utilize forcing press; And
Product processing step, cuts the described plank edge being shaped to single sheet material through described compression step with obtained finished product.
2. the manufacture method of high density compressed plank according to claim 1, is characterized in that,
After being cut into multiple fritter according to the detail of design of the described facing paper being printed with regulation decorative pattern or pattern, configuration is combined on the surface of described base material.
3. the manufacture method of high density compressed plank according to claim 1, is characterized in that,
In described structure compression step, under the state that forcing press stacks gradually the works of described plank, carry out compressing with bonding integral with the height of 60 DEG C to 80 DEG C heat and high pressure,
Described structure compression step is included in the bending step described plank being formed curved surface further.
4. the manufacture method of high density compressed plank according to claim 3, is characterized in that,
At described bending step, make the relative temperature difference keeping 10 DEG C between the upper side and lower side of described plank, regulate bending rate by the resin ratio changed on cross section.
CN201310575324.3A 2013-09-12 2013-11-15 Manufacture construction method of high-density compressed wood panel Pending CN104441089A (en)

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CN113815086A (en) * 2020-09-21 2021-12-21 张晓玲 Waterproof and moistureproof treatment method for fiber door plate

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KR102104109B1 (en) * 2018-11-08 2020-05-29 이건환 DEVICE AND METHOD FOR Plywood Recommendation BASED ON ARTIFICIAL INTELLIGENCE

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CN1033768A (en) * 1987-12-25 1989-07-12 席记和 Fiber enhanced plastic plate and manufacture craft thereof
CN101111376A (en) * 2005-01-25 2008-01-23 浦瑞玛柯Rwp控股公司 Compound formable decorative laminate door panel
CN101648393A (en) * 2008-08-14 2010-02-17 吴根水 Novel solid wood multilayer veneer panel and production method thereof
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KR101094720B1 (en) * 2011-05-16 2011-12-16 (주)티앤비 An ornament-plate forming the surface-layer on an ornament-sheet made of thermosetting resin having antibiosis of weather resistance
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113815086A (en) * 2020-09-21 2021-12-21 张晓玲 Waterproof and moistureproof treatment method for fiber door plate

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