There is the Grille lamp chassis process equipment of specification guiding mechanism
Technical field
The present invention relates to field of machining, specifically refer to a kind of Grille lamp chassis process equipment with specification guiding mechanism.
Background technology
Grille lamp is widely used at present, the course of processing on Grille lamp chassis generally includes beading, punching, rush corner notch, flange bending etc., different according to chassietype, operation has increased and decreased (the application for a patent for invention file that part background technology content can refer to Application No. 200810198659.7), although the Grille lamp chassis market demand is the biggest, but existing processing technique is the most backward, production efficiency is low, the application for a patent for invention file of Application No. 200810198659.7 is exactly that sheet material first cuts into the pressure flanging forming of tray unit backlash one by one, need between two adjacent operations to arrange connecting gear and stacking space, operation is many, waste time and energy, stacking takes up room greatly and homogeneity of product is difficult to ensure that.
Summary of the invention
The present invention is directed to problem above, it is provided that carry out cutting the Grille lamp chassis process equipment with specification guiding mechanism of flanging again after a kind of punching successively on entire volume sheet material (sometimes needing to rush breach), save during efficiency senior engineer.
The goal of the invention of the present invention is realized by below scheme: have the Grille lamp chassis process equipment of specification guiding mechanism, include successively coiling pay-off for what entire volume sheet material was continuously introduced into machining position, for suppressing the rib-pressing device of the most recessed groove on entire volume sheet material along the sheet material direction of motion, least one set decompressor for punching on sheet material and/or punching press emargintion, for entire volume sheet material being cut into successively the cutting means of single Grille lamp tray unit, for Grille lamp tray unit being captured the crawl transfer device being transferred to next station, for Grille lamp tray unit flange being bent out the crimping unit of two side edgefolds and being used for carrying the pickup platform of Grille lamp tray unit finished product;Rib-pressing device include organizing more coordinate the most up and down press bonding roller, for driving the drive mechanism of one of them press bonding roller, for detecting displacement detecting mechanism and the arrestment mechanism of sheet material displacement;Decompressor includes upper die component, lower mold assemblies and hydraulic-driven assembly;Cutting means include hydraulic press, the photoelectric sensor whether arriving precalculated position for detecting sheet material reference point, for receiving photo-sensor signal and automatically catching and cut position to drive the controller that cuts of cutting knife, cutting means is also correspondingly arranged on specification guiding mechanism, and specification guiding mechanism includes the hydraulic drive mechanism driving hydraulic press and cutting knife to translate and the hold-down mechanism positioned by plate compact along the sheet material direction of motion;Capture transfer device and include the mechanical arm for capturing Grille lamp tray unit, for the drive mechanism driving mechanical arm to walk and for the spacing position-limit mechanism of mechanical arm;Crimping unit includes both sides arc-shaped slide rail, is arranged in arc-shaped slide rail for keeping contacting the slide block mechanism forcing Grille lamp tray unit flange to bend in slipping and for driving the drive mechanism of slide block mechanism sliding with Grille lamp tray unit both sides of the edge.
Further, being additionally provided with sheet material hoisting mechanism in decompressor, sheet material hoisting mechanism includes fork, the hoisting drum being arranged at fork one end and for the fork drive mechanism driving the fork other end to lift that middle part is hinged in frame;The end that fork coordinates with fork drive mechanism has translot, wears bearing pin in translot, and fork drive mechanism includes hydraulic jack and hydraulic stem combination, and hydraulic stem upper end is connected with the bearing pin being located in fork translot;Hydraulic stem is equipped with two forks of level overlapping, wears same bearing pin, with hydraulic stem upper end thereof in the middle part of bearing pin in the translot of two forks;Decompressor respectively arranges one group of sheet material hoisting mechanism in the both sides of the sheet material direction of motion, and Mei Zu sheet material hoisting mechanism includes the combination of two pairs of forks, hoisting drum and a pair hydraulic jack, hydraulic stem combination.
Further, cutting means is provided with specification guiding mechanism, and specification guiding mechanism includes the hydraulic drive mechanism driving hydraulic press and cutting knife to translate and the hold-down mechanism positioned by plate compact along the sheet material direction of motion.
Further, capture transfer device mechanical arm driving mechanism and include the guide rail being arranged in frame, conveyer belt for driving mechanical arm translate, regulating wheel and driving motor, mechanical arm slip cap is contained on guide rail, mechanical arm upper end is fixing with conveyer belt to be connected, and mechanical arm lower end is provided for and the magnechuck group of Grille lamp chassis upper surface adhesive.
Further, being provided with for Grille lamp tray unit is sent into flange station and the pushing plate mechanism of pickup platform below mechanical arm, pushing plate mechanism includes conveyer belt, regulating wheel and driving motor.
Further, the slide block mechanism of crimping unit includes cross section slide block arcuately, the gag lever post being fixedly connected on slide block, is articulated with gag lever post free end and contacts the spacing pulley for making slide block lower surface contact with slide rail inner surface all the time and the flanging block forcing Grille lamp tray unit flange to bend under slide block drives with arc-shaped slide rail outer surface;The drive mechanism of slide block mechanism includes hydraulic jack and hydraulic stem combination, and slide block has groove near arcuate corner position, arranges bearing pin in groove, and bearing pin is set with the upper end wheel that pushes away beyond slide block upper surface, bearing pin and hydraulic stem upper end thereof;Flanging block has the fluting being available for pushing away wheel wedging, and flanging block fluting has two upright side walls and a sloping top walls, and sloping top walls has so that flanging block is pushing away the gradient of interference turnover under wheel drives.
Further, in the space that flanging block activity is placed on arc-shaped slide rail and slide block is enclosed, the front end of the flanging block direction of motion and arc-shaped slide rail linear contact lay, frame is provided with when flanging block level with the flanging block direction of motion after the position-limit mechanism of end in contact;Being provided with locating platform between the crimping unit of both sides, locating platform is arranged over hold down gag, and the crimping unit of homonymy includes two groups of slide block mechanisms and drive mechanism combination.
Further, in the press bonding roller coordinated the most up and down of rib-pressing device, upper press bonding roller has groove, lower press bonding roller has the projection adaptive with upper press bonding roller groove, and the width of many group press bonding roller groove coupling combinations successively decreases successively in the sheet material direction of motion and the degree of depth is incremented by successively.
Further, pickup platform include canned paragraph that level is fixed in frame and can the active segment that is turned over downwards of the section of being relatively fixed, active segment one end is hinged with canned paragraph, and the bottom of the other end is provided for the hydraulic drive mechanism that driving active segment is turned over downwards.
Further, pickup platform has some lifts axle along what the Grille lamp tray unit direction of motion be arranged in parallel, each lifts on axle that interval suit is some lifts roller.
The beneficial effects of the present invention is: entire volume sheet material one punching press successively, each device linking the most smooth and easy, reduce operation shorten man-hour, take up room little;Hoisting mechanism is set and can prevent the lower section clout after rushing deep hole and lower section deck contact and wear equipment;Cutting means can adjust according to the translation of chassis length specification, can produce plurality of specifications chassis;Crimping unit action is smooth and easy and process stabilizing is reliable;Feeding platform adjustable length, can reduce equipment occupation space when producing shorter chassis, it is simple to operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of sheet material hoisting mechanism of the present invention.
Fig. 3 is the structural representation that the present invention captures transfer device.
Fig. 4 is the structural representation of crimping unit of the present invention.
Fig. 5 is that the present invention coils feeder structure schematic diagram.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the invention will be further described:
Referring to the drawings shown in 1 to Fig. 5, the Grille lamp chassis process equipment with specification guiding mechanism of the present invention, include successively coiling pay-off 1(Fig. 5 for what entire volume sheet material was continuously introduced into machining position), for suppressing the rib-pressing device of the most recessed groove on entire volume sheet material along the sheet material direction of motion, least one set decompressor (being additionally provided with 5 groups of decompressors in the present embodiment in addition to cutting hydraulic press) for punching on sheet material and/or punching press emargintion, for entire volume sheet material being cut into successively the cutting means of single Grille lamp tray unit, for Grille lamp tray unit being captured the crawl transfer device 5 being transferred to next station, for Grille lamp tray unit flange being bent out the crimping unit 6 of two side edgefolds and being used for carrying the pickup platform 7 of Grille lamp tray unit finished product;Rib-pressing device include organizing more coordinate the most up and down press bonding roller 2-1, for driving drive mechanism 2-2 of one of them press bonding roller, for detecting displacement detecting mechanism and the arrestment mechanism of sheet material displacement;Decompressor includes upper die component 3-1, lower mold assemblies 3-2 and hydraulic-driven assembly 3-3;Cutting means include hydraulic press 4-1, the cutting knife being longitudinally disposed at punching press front end, for detecting whether sheet material reference point arrives the photoelectric sensor in precalculated position and receive photo-sensor signal and automatically catch and cut position to drive the controller that cuts of cutting knife;Capture transfer device 5 and include the mechanical arm 5-1 for capturing Grille lamp tray unit, for the drive mechanism driving mechanical arm to walk and for the spacing position-limit mechanism of mechanical arm;Crimping unit 6 includes both sides arc-shaped slide rail, is arranged in arc-shaped slide rail for keeping contacting the slide block mechanism forcing Grille lamp tray unit flange to bend in slipping and for driving the drive mechanism of slide block mechanism sliding with Grille lamp tray unit both sides of the edge.Cutting means is provided with specification guiding mechanism, and specification guiding mechanism includes the hydraulic drive mechanism 4-2 driving hydraulic press and cutting knife to translate and the hold-down mechanism 4-3 positioned by plate compact along the sheet material direction of motion.
Cut action determine current point in time according to Photoelectric Detection result and after sheet material is out of service, carries out cutting position automatically catches, accurate with safety action, and automatically catch and cut position.Same production line can produce plurality of specifications product, applied widely, is substantially reduced cost.
With reference to Fig. 2, in order to prevent the clout scraping device after punching plates, being additionally provided with sheet material hoisting mechanism in decompressor, sheet material hoisting mechanism includes the fork 3-4, the hoisting drum 3-5 being arranged at fork one end that are hinged in frame of middle part and for fork drive mechanism 3-6 driving the fork other end to lift;The end that fork 3-4 coordinates with fork drive mechanism has translot, wears bearing pin in translot, and fork drive mechanism 3-6 includes hydraulic jack and hydraulic stem combination, and hydraulic stem upper end is connected with the bearing pin being located in fork translot;Hydraulic stem is equipped with two forks of level overlapping, wears same bearing pin, with hydraulic stem upper end thereof in the middle part of bearing pin in the translot of two forks;Decompressor respectively arranges one group of sheet material hoisting mechanism in the both sides of the sheet material direction of motion, and Mei Zu sheet material hoisting mechanism includes the combination of two pairs of forks, hoisting drum and a pair hydraulic jack, hydraulic stem combination.
With reference to Fig. 3, capture transfer device 5 mechanical arm driving mechanism and include the guide rail 5-2 being arranged in frame, conveyer belt 5-3, regulating wheel 5-4 for driving mechanical arm translate and driving motor 5-5, mechanical arm 5-1 slip cap is contained on guide rail 5-2, mechanical arm upper end is fixing with conveyer belt 5-3 to be connected, and mechanical arm lower end is provided for and magnechuck group 5-6 of Grille lamp chassis upper surface adhesive.
Being provided with from Fig. 3 it can also be seen that below mechanical arm 5-1 for Grille lamp tray unit is sent into flange station and the pushing plate mechanism 8 of pickup platform, pushing plate mechanism 8 includes conveyer belt, regulating wheel and driving motor.
With reference to Fig. 4, the slide block mechanism of the crimping unit 6 of the present embodiment includes cross section slide block 6-3, the gag lever post 6-4 being fixedly connected on slide block arcuately, is articulated with gag lever post free end and contact the spacing pulley 6-5 for making slide block lower surface contact with slide rail the inner surface all the time and flanging block 6-6 forcing Grille lamp tray unit flange to bend under slide block drive with arc-shaped slide rail outer surface;The drive mechanism of slide block mechanism includes hydraulic jack and hydraulic stem combination, and slide block 6-3 has groove near arcuate corner position, arranges bearing pin in groove, bearing pin is set with upper end and takes turns 6-7 beyond pushing away of slide block upper surface, bearing pin and hydraulic stem upper end thereof;Flanging block 6-6 has the fluting being available for pushing away wheel 6-7 wedging, and flanging block 6-6 fluting has two upright side walls and a sloping top walls, and sloping top walls has so that flanging block is pushing away the gradient of interference turnover under wheel drives.
In the space that flanging block 6-6 activity is placed on arc-shaped slide rail and slide block is enclosed, the front end of the flanging block 6-6 direction of motion and arc-shaped slide rail linear contact lay, frame 10 is provided with when flanging block level with the flanging block direction of motion after the position-limit mechanism of end in contact;Being provided with locating platform between the crimping unit of both sides, locating platform is arranged over hold down gag 6-8, and the crimping unit of homonymy includes two groups of slide block mechanisms and drive mechanism combination.
In the present embodiment, for gradual beading, in the press bonding roller coordinated the most up and down of rib-pressing device, upper press bonding roller has groove, and lower press bonding roller has the projection adaptive with upper press bonding roller groove, and the width of many group press bonding roller groove coupling combinations successively decreases successively in the sheet material direction of motion and the degree of depth is incremented by successively.
The canned paragraph that the level that includes pickup platform 7 is fixed in frame and can the active segment 7-2 that is turned over downwards of the section of being relatively fixed 7-1, active segment 7-2 one end is hinged with canned paragraph, and the bottom of the other end is provided for the hydraulic drive mechanism 7-3 that driving active segment is turned over downwards.
For steadily carrying finished product, pickup platform 7 has some lifts axle along what the Grille lamp tray unit direction of motion be arranged in parallel, each lifts that interval suit on axle is some lifts roller (finished product deeply lifts the gap between roller beyond the part of lower surface).
Although the present invention is by being shown and described with reference to preferred embodiment, but, those of ordinary skill in the art are it is to be appreciated that the description of above-described embodiment can be not limited to, in the range of claims, but the various changes in the form of making and details.