A kind of pressure cast aluminum-alloy wheel mould quick despatch method
Technical field
The invention belongs to aluminum-alloy wheel manufacture field, especially a kind of pressure cast aluminum-alloy wheel mould quick despatch method.
Background technology
At present, wheel cast production process is backform, bed die to be separately fixed on board during the installation of mould, generally, top
Mould is hung in upper spider lower end by installing rack, then is fixed four corner bolts fixed with upper spider by backform by manually tightening successively;The end
Mould is first reached the standard grade and is placed on board correspondence position coaxial with backform, then is fixedly mounted on board by four corner bolts.And, top
Mould, bed die and Bian Monei are mounted on chiller, the inlet pipe of this many places chiller, go out pipe need respectively with cooling pump
Conveying pipe connects, and is currently also to take artificial abutting joint one by one, and labor strength is big, and changes the mould of board every time
Lay day is the longest, and production efficiency is relatively low.
Through detection, do not find close published patent application:
Summary of the invention
In place of it is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of simple in construction, simple operation, safe and reliable,
The pressure cast aluminum-alloy wheel mould quick despatch method of high-quality and high-efficiency.
The present invention solves it and technical problem is that and take techniques below scheme to realize:
A kind of pressure cast aluminum-alloy wheel mould quick despatch method, wheel die includes backform, bed die and limit mould, this top
Mould, bed die and multiple limits mould enclose formation casting mold cavity relatively;Backform is arranged on upper spider lower end, on upper spider drive backform,
Move down;It is coaxially installed with bed die on board corresponding below backform;Chiller, cooling dress all it is fixed with in backform and bed die
Put and be connected to cooling recirculation system by cooling tube;It is characterized in that:
(1) backform installation steps:
Upper spider front end is horizontally installed with a locating shaft, and eccentrically mounted on this locating shaft have a fixed plate, and locating shaft one end is provided with
Driving handle controls fixed plate and carries out rotation around locating shaft;
During installation, first turning handle adjusts fixed plate and is flipped up, and the spacing extension bolt being fixedly mounted with backform upper end slides and is inlaid in upper machine
In the gathering sill that frame lower end correspondence is made;Turning handle drives the downward rotation of fixed plate, and the side that fixed plate radius is bigger holds out against top
Mould side, thus lock backform installation site;
(2) bed die installation steps:
In board upper end one, middle side part is shaped with longitudinal stopper slot, and this stopper slot lateral separation is identical with bed die transverse width, in limit
On the board positive stop lug boss of groove both sides, position, symmetry is fixed with positioning cylinder, and the piston rod front end of each positioning cylinder is mounted on a limit
Cut somebody's hair in position;
During installation, first bed die is slided in the stopper slot sending into board upper end, limit the lateral attitude of bed die;Start positioning cylinder,
The positioning cylinder of board both sides synchronizes to stretch out, and the made step trough in spacing front end of cutting somebody's hair holds out against the hypotenuse fin that bed die is corresponding, fixing
Bed die position;
(3) chiller Connection Step:
Described chiller Connection Step:
The connection end of the many cooling tubes that the chiller of backform, bed die and multiple limits mould is connected is unified in order to be packed in
One intubates on plate, is provided with snap joint in the termination of cooling tube;Be fixedly mounted with on the plurality of snap joint and another buttcover plate connects
Interface tube one_to_one corresponding, the adapter interface that this buttcover plate is installed is connected to cooling-cycle device, cooling circulation dress by adapter
Put and circulate air-supply, water cooling to the chiller of backform, bed die and multiple Bian Monei respectively;
Manually buttcover plate and the interface intubating plate being aligned mutually, adapter interface is inserted in snap joint, disposably completes multiple pipeline
Abutting joint.
And, described driving handle uses motor to drive.
And, it being shaped with an auxiliary fin in the middle part of described fixed plate and backform contact surface, the extension bolt of this auxiliary fin and backform holds out against joins
Close.
And, the board that described bed die installation site corner is corresponding is mounted on an oblique positioning cylinder, positioning cylinder is with horizontal
Angle is 45 ° to the midline.
And, it being fixed with lead in buttcover plate and the interface lateral symmetry intubating plate, lead is that circular cone structure is easy to insert
Enter to intubate in the guide hole that plate both sides are made.
Advantages of the present invention and good effect be:
Present configuration is simple, practical, installs accurate positioning, and precision is high, saves artificial, it is ensured that crudy, passes through
Improvement to mounting structure, promotes wheel die handling convenience, and the method has the highest Practical significance for actual production,
Can effective improving production efficiency, thus be obviously improved the production line entirety output value.
Accompanying drawing explanation
Fig. 1 is backform mounting structure schematic diagram in the present invention;
Fig. 2 is that the A-A of Fig. 1 is to structure sectional view;
Fig. 3 is another operating position structural representation of Fig. 1;
Fig. 4 is bed die mounting structure top view in the present invention;
Fig. 5 is air-leg structure partial enlarged drawing in Fig. 4;
Fig. 6 is cooling tube platoon docking structure schematic diagram of the present invention.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings and by specific embodiment, and following example are illustrative, no
It is determinate, it is impossible to limit protection scope of the present invention with this.
A kind of pressure cast aluminum-alloy wheel mould quick despatch method, wheel die includes backform 6, bed die 11 and limit mould,
This backform, bed die and multiple limits mould enclose formation casting mold cavity relatively;
Backform 6 is arranged on upper spider 1 lower end, and upper spider drives the upper and lower shifting of backform;On board 10 corresponding below backform together
Axle is provided with bed die 11;All being fixed with chiller in backform and bed die, chiller is connected to cooling by cooling tube 14 and follows
Loop systems;
The innovative point of the present invention is:
(1) backform installation steps:
Upper spider front end is horizontally installed with a locating shaft 4, and eccentrically mounted on this locating shaft have a fixed plate 2, and locating shaft one end is installed
There is driving handle 5 to control fixed plate and carry out rotation around locating shaft;Driving handle may be used without driven by motor and rotates;
During installation, first turning handle adjusts fixed plate and is flipped up, and becomes state shown in accompanying drawing 3, and be fixedly mounted with backform upper end is spacing
Hang bolt slip to be inlaid in the gathering sill 7 that upper spider lower end correspondence is made;Turning handle drives the downward rotation of fixed plate, fixed plate
The side that radius is bigger holds out against backform side, thus locks backform installation site.
In order to promote positioning precision further, in the middle part of fixed plate with backform contact surface, it is shaped with an auxiliary fin 3, this auxiliary fin
Hold out against with the extension bolt of backform and coordinate.
(2) chiller Connection Step:
Illustrating with direction shown in accompanying drawing 4, in board 10 upper end one, middle side part is shaped with longitudinal stopper slot, and this stopper slot is horizontal
Distance is identical with bed die transverse width, and on the board positive stop lug boss 9 of stopper slot both sides, symmetry is fixed with positioning cylinder 13, each
The piston rod front end of positioning cylinder is mounted on spacing 12 lifting reliability of positioning of cutting somebody's hair.
During installation, first bed die is slided in the stopper slot sending into board upper end, limit the lateral attitude of bed die;Start location bar,
The positioning cylinder of board both sides synchronizes to stretch out, and the made step trough in spacing front end of cutting somebody's hair holds out against the hypotenuse fin that bed die is corresponding, effectively
Fixing bed die position;
In order to promote bottom mould postioning accuracy further, the board that bed die installation site corner is corresponding is mounted on one oblique
Positioning cylinder, positioning cylinder and transversal centerline angle are 45 °.
(3) installation steps are intubated:
The connection end of the many cooling tubes that the chiller of backform, bed die and multiple limits mould is connected is unified in order to be packed in
One intubates on plate 15, is provided with snap joint 16 in the termination of cooling tube;
Adapter interface 17 one_to_one corresponding being fixedly mounted with in the plurality of snap joint and another buttcover plate 19, this buttcover plate is installed
Adapter interface be connected to cooling-cycle device by adapter 20, cooling-cycle device is respectively to backform, bed die and multiple limits mould
Interior chiller circulation is blown, water cooling.
In order to promote docking accuracy, being fixed with lead in buttcover plate and the interface lateral symmetry intubating plate, lead is circle
Frustum structure facilitates insertion into and intubates in the guide hole that plate both sides are made.
During use, only needing manually buttcover plate and the interface intubating plate to be aligned mutually, lead inserts guide hole, and snap joint is inserted and connect
Interface tube, disposably completes the abutting joint of multiple pipeline.
Although disclosing embodiments of the invention and accompanying drawing for the purpose of illustration, but it will be appreciated by those skilled in the art that: not
Departing from spirit and scope of the invention, various replacements, to change and modifications be all possible, and therefore, the scope of the present invention is not limited to
In embodiment and accompanying drawing disclosure of that.