CN104417379A - Main and auxiliary motor coupling and range-extending driving system - Google Patents

Main and auxiliary motor coupling and range-extending driving system Download PDF

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Publication number
CN104417379A
CN104417379A CN201310376632.3A CN201310376632A CN104417379A CN 104417379 A CN104417379 A CN 104417379A CN 201310376632 A CN201310376632 A CN 201310376632A CN 104417379 A CN104417379 A CN 104417379A
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China
Prior art keywords
motor
driving
power
drive
coupler
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Pending
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CN201310376632.3A
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Chinese (zh)
Inventor
马军
张汉新
刘冰
王蕾
刘朝祥
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CHANGZHOU HAOKANG NEW ENERGY DEVELOPMENT Co Ltd
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CHANGZHOU HAOKANG NEW ENERGY DEVELOPMENT Co Ltd
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Priority to CN201310376632.3A priority Critical patent/CN104417379A/en
Publication of CN104417379A publication Critical patent/CN104417379A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a main and auxiliary motor coupling and range-extending driving system, which adopts two motors, wherein one motor serves as a main driving motor, the other motor serves as a generator for a range extender and also is used for being coupled with the main driving motor to take part in the driving operation (hereafter called auxiliary motor), one end of the output shaft of the auxiliary motor is connected to an engine by a clutch while the other end of the output shaft of the auxiliary motor is placed opposite to the output shaft of the main driving motor, and coaxially inserted into the coupler of a reducer; when in driving, the engine is separated from the auxiliary motor by the clutch, and meanwhile combine with the coupler in the reducer, thus achieving the main and auxiliary motor coupling driving; when a vehicle has small requirement on the power, the auxiliary motor can be idle or compatible for generating electricity; the above components are integrated into a machine, a plurality of driving modes, including single motor independent driving when in small power, double motor coupling driving when in large power, engine and main and auxiliary motor combined driving when in extra large load and range-extending generation driving when a battery is lack of power can be obtained under the network control of the whole vehicle; the system includes the engine, the clutch, the auxiliary motor, the reducer, the main driving motor, a generation unit controller and a double-motor controller.

Description

A kind of major-minor motor coupling takes into account extended-range drive system
Technical field
The invention belongs to electric vehicle engineering field, more particularly, relate to the coupling of a kind of major-minor motor and take into account extended-range drive system.
Background technology
Along with the development of society, limited oil resources and problem of environmental pollution become and become increasingly conspicuous, this makes electronlmobil more and more cause the attention of countries in the world government and various circles of society, in electronlmobil kind, the advantage such as pure electric automobile is high with its zero-emission, efficiency, convenient driving, operation is comfortable, energy source is extensive has become the final developing direction of future automobile industry.But, the battery volume that current pure electric automobile loads is large, heavy, price are high, charging duration is long, continuous make mileage short become its bottleneck developed, so there is stroke-increasing electric automobile in recent years, its technology path is the length of getting pure electric vehicle, mend the short of its pure electric vehicle with vehicle-mounted high-energy backup power or generator set, one be reasonable prestowage decrease battery weight, reduce cost; Two is that user can select vehicle according to the traveling radius often used, and expands pure electronic total kilometrage; Three is have oil-fired power generating unit to provide electric energy when minority long-distance running, expands the advantages such as continual mileage.In stroke-increasing electric automobile, load the battery-driven car of generator set, because of its continue to use conventional fuel oil car energy recharge comfort feature, make it have marketable, economic pragmatic feature, receive the favor of industry and the welcome of user, one of mainstream technology direction having become current power development of automobile for this reason.But, increase a set of independently single cylinder generator set, the little meeting of its power makes electrical generator and drive motor often work simultaneously, be difficult to meet vehicle multi-state, high-performance requirement, and noise, vibrations, efficiency, control etc. encounter difficulties, safe reliability is lower, is unfavorable for vehicle drive and travelling comfort; Increase high-power independently generator set, bring difficulty to cost, weight, space, structure, efficiency etc.The technology path analyzing domestic and international extended-range electric vehicle is all increase independently power generating system, lower with Integral automobile optimal control conjugation, is difficult to ensure car load combined efficiency, has limited to extended-range electric vehicle to integrated, intelligent development.For this reason, this case proposes the coupling of a kind of major-minor motor and takes into account extended-range drive system, and this drive system is integrated by suitable height, and the basis of pure electric vehicle before goes a step further again, and taken into account extended-range drive pattern, improve the complex optimum degree of drive system; Can meet the high-performance needs of multi-state, can meet again the needs of the long distance travel of high speed, improve efficiency, save the energy, reduce cost, bring conveniently, the development for battery-driven car proposes a technical strategies.
Summary of the invention
A kind of major-minor motor coupling that the present invention proposes takes into account extended-range drive system, it is characterized in that: adopt two motors, one of them motor is as main drive motor, another electrical motor is except the electrical generator doing distance increasing unit, be coupled with main drive motor and participate in driving work, (under be called for short auxiliary motor), its one end output shaft is connected with driving engine by power-transfer clutch, other end output shaft and main drive motor output shaft staggered relatively, and coaxial line is inserted in the coupler of retarder; When participating in driving, driving engine is separated with secondary electrical motor by power-transfer clutch, coupler simultaneously in retarder combines, and the secondary electrical motor of assistive drive and the power of driver motor realize collecting in retarder coupler, realizes the driving of major-minor motorcoupling and improves vehicles dynamic performance; When vehicle is less to power demand, auxiliary motor can leave unused or go compatible generating, thus expands and continuously make mileage; Become one above assembly machine, under car load network control, single motor individual drive when can obtain high speed, high-power time double-motor couple drive, especially big load time driving engine and extended-range when the combination drive of major-minor motor, energy content of battery deficiency generate electricity and the multiple drive modes such as to drive, facilitate employing intelligent and networked control, ensure that the reasonably optimizing of various drive pattern is selected and switches; Native system comprises: driving engine, power-transfer clutch, secondary driving motor, retarder, driver motor, generator set controller, Double Motor Control device.
Driving engine described in native system takes V-arrangement two cylinder water-cooled four cycle engine, improves power, also possess compartment heating condition with small-sized Zengcheng device driving engine ratio, and its threshold value to be operated at full capacity scope to meet main drive motor; Native system power-transfer clutch ensures connecting and switching smoothly of driving engine and secondary electrical motor; The secondary electrical motor of native system be its power of permagnetic synchronous motor can from main drive that electrical motor is identical also can be different, guarantee to participate in smoothly driving, connect with driving engine when needs increase Cheng Fa electricity, ensure to generate electricity smoothly under generator set controller control; The retarder of native system is the function possessing double-motor couple drive, and its major-minor motor output shaft confronting coaxial line is placed, and is inserted in the coupler of retarder, coupler in conjunction with time the coupler of power in retarder in realize collecting rear drive vehicle and travel; The driver motor of native system is permagnetic synchronous motor, and its power threshold is less about one times than single motor-driven pure electric vehicle driving motor power.
As mentioned above, because secondary electrical motor participates in driving, make main drive motor reduce power, so can improve motor rotations, cover by revolution and can expand retarder speed ratio, thus can Direct driver be taked, deducted gearshift; Because secondary motor power (output) superposes with driver motor power the tractive performance that ensure that vehicle, when increasing under journey pattern as occur large load, secondary electrical motor still participates in the tractive performance driving maintenance excellent instantaneously; Because main drive motor power reduction makes electrical motor be operated between high efficient area, motor own loss reduces to save the energy; Because power of motor decreases motor diameter, facilitate integrated with layout; Due to power of motor reduce electrokinetic cell bus current is reduced, decrease line loss, save the energy expand continue make mileage; Because power of motor reduces, decrease heavy current impact chance and improve battery life.
As mentioned above, single motor individual drive when native system has possessed high speed, high-power time major-minor motorcoupling drive, especially big load time increase journey machine and extended-range when double-motor combination drive, energy content of battery deficiency and generate electricity and the multiple drive modes such as to drive, more adapt to the various working demand of automobile, facilitate intelligentized control method and management, close driveability and in-use performance with exceeding orthodox car, possesses advance and practicality; Due to highly integrated and unified consideration loading space with rationally supports, native system keeps in repair in entire vehicle design layout, manufacture, reduce costs, increase the benefit, facilitate volume production etc. in also all there is the incomparable advance of present battery-driven car; As mentioned above, this technology path is that the industrialization of electronlmobil proposes a Tiao Xin road, has great importance and positive effect to the development of new-energy automobile.
Accompanying drawing explanation
Fig. 1 is the block diagram that a kind of major-minor motorcoupling of the present invention takes into account extended-range drive system.
Fig. 2 is the block diagram of driving engine in the present invention.
Fig. 3 is the block diagram of power-transfer clutch in the present invention.
Fig. 4 is the section-drawing of power-transfer clutch in the present invention.
Fig. 5 is the block diagram of secondary electrical motor in the present invention.
Fig. 6 is the block diagram of retarder in the present invention.
Fig. 7 is the section-drawing of retarder in the present invention.
Fig. 8 is the block diagram of main drive motor in the present invention.
Fig. 9 is the whole electric vehicle network control block diagram that the present invention associates.
Detailed description of the invention
Be the block diagram that a kind of major-minor motorcoupling of the present invention takes into account extended-range drive system shown in Fig. 1, in figure, 1 is driving engine, and in figure, 2 is power-transfer clutchs, and in figure, 3 is secondary electrical motors, and in figure, 4 is retarders, and in figure, 5 is main drive motors.
Be the block diagram of driving engine in the present invention shown in Fig. 2, in figure, 1-1 is the rim of the mouth connected with power-transfer clutch, and in figure, 1-2 is the tapped bore connected with power-transfer clutch, and in figure, 1-3 is output spline, and in figure, 1-4 is the supported hole of driving engine, and the weight of whole unit is born in this hole.
Fig. 3 is the block diagram of power-transfer clutch in the present invention, in figure, 2-1 is the low pressure control line of power-transfer clutch, in figure, 2-2 is the installation through hole of power-transfer clutch and engine thread hole 1-2, in figure, 2-3 is the installation rim of the mouth coordinated with driving engine rim of the mouth 1-1, in figure, 2-4 is the installation through hole connected with compatible electrical motor, and in figure, 2-5 is clutch-bell cover.
It is the section-drawing of power-transfer clutch in the present invention shown in Fig. 4, in figure, 2-6 is clutch-bell cover, in figure, 2-7 is clutch driven disc, in figure, 2-8 is the output shaft splined hole of power-transfer clutch, and in figure, 2-9 is clutch support bearing, and in figure, 2-10 is power-transfer clutch protecgulum, in figure, 2-11 is power-transfer clutch conducting ring, this conducting ring connects with the low pressure control line 2-1 of power-transfer clutch, and in figure, 2-12 is the input shaft splined hole of power-transfer clutch, and this hole coordinates with driving engine output spline 1-3.
It should be noted that to be magnetic clutch shown in this case power-transfer clutch figure, have dry type and wet type selective, can certainly select the power-transfer clutch of other types, as Hydrautic damping, magnetic rheology type etc., this case need not be stated more; In addition, the power-transfer clutch of this case is electrically coupled on illustrating and being, namely driving engine is combined with compatible electrical motor and generates electricity, lower electrically separated stopping generating.
It is the block diagram of secondary electrical motor in the present invention shown in Fig. 5, in figure, 3-1 is the installation through hole installing through hole 2-4 with power-transfer clutch, in figure, 3-2 is the mounting hole of compatible electrical motor and retarder, in figure, 3-3 is output spline before compatible electrical motor,, in figure, 3-4 is output line row wherein 3, the dynamic line of compatible electrical motor, and control line is a branch of, in figure, 3-5 is castellated shaft after the output of secondary electrical motor, and this axle coordinates with the output shaft splined hole 2-8 of power-transfer clutch.
It is the block diagram of retarder in the present invention shown in Fig. 6, in figure, 4-1 is the mounting hole with secondary electrical motor and driver motor, and in figure, 4-2 is input shaft bore position, and in figure, 4-3 is intermediate shaft hole position, in figure, 4-4 is output shaft hole position, and in figure, 4-5 is retarder supported hole; About retarder axis hole width between centers this case diagram on one wire, should design attitude as required during actual design.
It is the section-drawing of retarder in the present invention shown in Fig. 7, in figure, 4-6 is retarder end cap, in figure, 4-7 is rear input shaft, in figure, 4-8 is the splined hole of rear input shaft, this hole connects with output spline 3-3 before secondary electrical motor, in figure, 4-9 is bearing cap shim holding screw, in figure, 4-10 is bearing cap shim, in figure, 4-11 is oil sealing, in figure, 4-12 is retarder side cover holding screw, in figure, 4-13 is reducer shell, in figure, 4-14 is differential support bearing, in figure, 4-15 is differential assembly, in figure, 4-16 is countershaft-gear assembly, in figure, 4-17 is tween drive shaft end cap, in figure, 4-18 is front input shaft, in figure, 4-19 is front input shaft splined hole, in figure, 4-20 is bearing cover, input shaft, in figure, 4-21 is bearing cover, input shaft screw, in figure, 4-22 is coupler lid holding screw in retarder, in figure, 4-23 is coupler lid in retarder, in figure, 4-24 is the low pressure control line of coupler in retarder, in figure, 4-25 is the driving disc spacing pressing of described coupler, in figure, 4-26 is the clutch plate of described coupler, in figure, 4-27 is the backup bearing of described coupler.
What have to illustrate is coupler in described retarder, and this case is graphic is electromagnetic type coupler, actual with power-transfer clutch roughly the same, this case is named according to its function.4-24 is that the low pressure control line of coupler in retarder is when powering in the drawings, the driving disc spacing pressing 4-25 of coupler is combined with clutch plate 4-26, now the power of the front output spline 3-3 of secondary electrical motor 3 is convenient to driver motor and is collected, pass to wheel by the diff 4-15 in retarder 4 together, drive running car.Certainly, when secondary electrical motor 3 participates in driving, the low pressure control line 2-1 of power-transfer clutch 2 is power-down state certainly, and this will solve in control.Coupler described in this case can select the coupler of other types, and as Hydrautic damping power-transfer clutch, silicon oil clutch, magnetic rheological clutch etc., this case only provides principle and illustrates, should determine during concrete engineering design according to actual.
It is the block diagram of main drive motor in the present invention shown in Fig. 8, in figure, 5-1 is the installation with retarder mounting hole 4-1, in figure, 5-2 is the mounting hole of main drive motor, the weight of this hole and the whole unit of motor support hole 1-4 shared, so should design reliable, in figure, 5-3 is the housing of main drive motor, in figure, 5-4 is the output line row of main drive motor, wherein there are three power bus and control line, in figure, 5-5 is the output spline of main drive motor, and this castellated shaft coordinates with the spline axis hole 4-19 of retarder and connects.
Fig. 9 is the whole electric vehicle network control block diagram that the present invention associates shown in being, generator set controller in figure and major-minor motor drive controller are the contents of this case, this case generator set controller is different from existing engine controller, reason is different as the engine operating environments of distance increasing unit, require constant revolution, voltage and current controlled reset, is stabilized in the efficient district of requirement, for this reason, generator set is needed directly to control E-gas.Acquisition module in figure gathers engine state parameters, the module of network-related parameters; Generator group control module in figure is the module controlling engine behavior, has corresponding warning function simultaneously.Clutch controller in figure is that special control clutch combines and the controller be separated; Receive the instruction of entire car controller generating at generator set controller after, namely send start the engine and the order in conjunction with power-transfer clutch, clutch controller is just timely to power on to power-transfer clutch.
Major-minor motor driving controller in figure is entire car controller subordinate implementation controller, and it comprises main drive motor controller, auxiliary-motor controller and coupler controller; When main drive motor can not meet driving torque demand, auxiliary-motor controller is just given an order and is started coupler controller, and powering on to coupler ensures that secondary electrical motor enters work; Here coupler has two states before entering work, and one is that two is in armed state in generating, but this two states all obeys driving order, namely drives order preferential.
The explanation of the detailed control policy that this case is correlated with and method and controller soft hardware, carefully will state in other patent, this case is discussed no longer in detail.
Although be described with reference to the accompanying drawings the present invention above, those skilled in the art have it is to be appreciated that above-mentioned explanation is only set forth the signal of detailed description of the invention, and scope of the present invention is not restricted to above-mentioned specific embodiment.Certainly, the present invention is not limited to and is applied to electric automobiles, also can be applicable to other driving project roughly the same.

Claims (2)

1. a kind of major-minor motor coupling that the present invention proposes takes into account extended-range drive system, it is characterized in that: adopt two motors, one of them motor is as main drive motor, another motor is except the electrical generator doing distance increasing unit, be coupled with main drive motor and participate in driving work, (under be called for short auxiliary motor), its one end output shaft is connected with driving engine by power-transfer clutch, other end output shaft and main drive motor output shaft staggered relatively, and coaxial line is inserted in the coupler of retarder; When participating in driving, driving engine is separated with secondary electrical motor by power-transfer clutch, coupler simultaneously in retarder combines, and the secondary electrical motor of assistive drive and the power of driver motor realize collecting in retarder coupler, realizes the driving of major-minor motorcoupling and improves vehicles dynamic performance; When vehicle is less to power demand, auxiliary motor can leave unused or go compatible generating, thus expands and continuously make mileage; Become one above assembly machine, under car load network control, single motor individual drive when can obtain high speed, high-power time double-motor couple drive, especially big load time driving engine and extended-range when the combination drive of major-minor motor, energy content of battery deficiency generate electricity and the multiple drive modes such as to drive, facilitate employing intelligent and networked control, ensure that the reasonably optimizing of various drive pattern is selected and switches; Native system comprises: driving engine, power-transfer clutch, secondary electrical motor, retarder, master drive electrical motor, generator set controller, Double Motor Control device.
2. the driving engine according to claim 1 native system as above takes V-arrangement two cylinder water-cooled four cycle engine, power is improve with small-sized Zengcheng device driving engine ratio, also possess compartment heating condition, its threshold value to be operated at full capacity scope to meet main drive motor; Native system power-transfer clutch ensures connecting and switching smoothly of driving engine and secondary electrical motor; The secondary electrical motor of native system be its power of permagnetic synchronous motor can from main drive that electrical motor is identical also can be different, guarantee to participate in smoothly driving, connect with driving engine when needs increase Cheng Fa electricity, ensure to generate electricity smoothly under generator set controller control; The retarder of native system is the function possessing double-motor couple drive, and its major-minor motor output shaft confronting coaxial line is placed, and is inserted in the coupler of retarder, coupler in conjunction with time the coupler of power in retarder in realize collecting rear drive vehicle and travel; The driver motor of native system is permagnetic synchronous motor, and its power threshold is less about one times than single motor-driven pure electric vehicle driving motor power.
CN201310376632.3A 2013-08-27 2013-08-27 Main and auxiliary motor coupling and range-extending driving system Pending CN104417379A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284743A (en) * 2018-03-22 2018-07-17 杨仁忠 Spline connection gear driving-shaft assembly

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US20060289212A1 (en) * 2005-06-27 2006-12-28 Nissan Motor Co., Ltd. Hybrid vehicle control operation
CN101108586A (en) * 2006-07-04 2008-01-23 本田技研工业株式会社 Hybrid vehicle
CN101832372A (en) * 2009-03-04 2010-09-15 通用汽车环球科技运作公司 Output steering formula electric gear shift(ing) with two planetary gear set and two motor/generators
CN103213491A (en) * 2012-12-07 2013-07-24 常州万安汽车部件科技有限公司 Novel hybrid power system and driving mode of novel hybrid power system
CN203543703U (en) * 2013-08-27 2014-04-16 常州昊康新能源科技有限公司 Driving system combined with main and auxiliary motors coupled driving and range extending driving

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060289212A1 (en) * 2005-06-27 2006-12-28 Nissan Motor Co., Ltd. Hybrid vehicle control operation
CN101108586A (en) * 2006-07-04 2008-01-23 本田技研工业株式会社 Hybrid vehicle
CN101832372A (en) * 2009-03-04 2010-09-15 通用汽车环球科技运作公司 Output steering formula electric gear shift(ing) with two planetary gear set and two motor/generators
CN103213491A (en) * 2012-12-07 2013-07-24 常州万安汽车部件科技有限公司 Novel hybrid power system and driving mode of novel hybrid power system
CN203543703U (en) * 2013-08-27 2014-04-16 常州昊康新能源科技有限公司 Driving system combined with main and auxiliary motors coupled driving and range extending driving

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284743A (en) * 2018-03-22 2018-07-17 杨仁忠 Spline connection gear driving-shaft assembly

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