CN104409944B - Automatic welding machine of DC head terminal - Google Patents
Automatic welding machine of DC head terminal Download PDFInfo
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- CN104409944B CN104409944B CN201410599172.5A CN201410599172A CN104409944B CN 104409944 B CN104409944 B CN 104409944B CN 201410599172 A CN201410599172 A CN 201410599172A CN 104409944 B CN104409944 B CN 104409944B
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- 238000003466 welding Methods 0.000 title claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000009826 distribution Methods 0.000 claims description 22
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000835 fiber Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0249—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to an automatic welding machine of a DC head terminal. The automatic welding machine consists of a vibration plate, a material dividing mechanism, an outer cover, an alarm device, a control box, a cutting mechanism, a wire twisting mechanism, a wire stripping and cutting mechanism, a welding mechanism, a transmission mechanism, and a machine body. A cavity is formed in the lower end of the machine body; the outer cover is arranged at the upper end of the body; the transmission mechanism is arranged at the front end of the machine body; the cutting mechanism, the wire twisting mechanism, the wire stripping and cutting mechanism, the welding mechanism, and the material dividing mechanism are arranged at the upper end of the machine body; the control box and the alarm device are respectively arranged at the upper end of the machine body; and the vibration plate is arranged at the right side of the machine body. According to the invention, the automatic welding function of the DC head terminal is realized; the DC head terminal direction is localized by a fiber detector; the production efficiency is improved and the labor cost is lowered; the production quality is guaranteed; and the product efficiency is enhanced.
Description
Technical field
The present invention relates to machinery, more particularly to a kind of DC joint terminals automatic welding machine.
Background technology
During welding product, tin silk can produce pernicious gas to workman, and long working can be caused necessarily to human body
Injury.Welding efficiency is not high（More than 1 year skilled worker 500PCS/H）.
Workman's operation is needed by prolonged training（Generally 3-6 month）Recruitment cost is higher, and welding quality
Influenceed very big by the weld horizontal of workman.
Traditional work 3 station of needs could complete a product.
The content of the invention
It is an object of the invention to solve the above problems, there is provided a kind of DC joint terminals automatic welding machine.Improve the weldering of product
Connect quality, equipment pass through to send automatically DC and wire rod and control tin feeding amount number, and improve identical weld interval
Ensure that the height of each pad is identical with the size of tin point.
Technical scheme is as follows：A kind of DC joint terminals automatic welding machine, including vibrating disk, feeding distribution mechanism, outer cover,
Warning device, control box, sawing sheet mechanism, the mechanism that twists thread, wire stripping cutting mechanism, welding mechanism, transmission mechanism, platform body；Institute
State platform body lower end and one cavity-like is set, body upper end is covered at outward；The transmission mechanism is located at platform body front end, passes through
Screw rod is fixed；The sawing sheet mechanism is located at platform body upper end left side, and located at transmission mechanism rear end；The machine that twists thread
Structure is located at platform body upper end, and located at sawing sheet mechanism right side；The wire stripping cutting mechanism is located at platform body upper end, and
Located at the mechanism right side that twists thread；The welding mechanism is located at platform body upper end, and located at wire stripping cutting mechanism right side；Described point
Material mechanism is located at platform body upper end, and located at welding mechanism rear end；The control box is respectively arranged on board with warning device
Body upper end；The platform body right side is provided with a fixed plate, and the vibrating disk is located at dead plate upper end.
Preferably, the sawing sheet mechanism include fixed plate one, fixed plate two, supporting plate three, the lower knife module that bursts at the seams, burst at the seams it is fixed
Position knife, fixed block, the upper cylinder that bursts at the seams, supporting plate two, burst at the seams retrogressing cylinder, supporting plate one, sliding block, chute；
The supporting plate one is provided with two pieces, is fastened with fixed plate one by screw rod, located at the lower plane rear end of fixed plate one and
Centre position；
The retrogressing cylinder that bursts at the seams is located at plane rear end in fixed plate one；
The sliding block, chute are respectively equipped with two pieces；
The inner side of the supporting plate two is provided with chute, and sliding block is located at into chute upper end；
The knife edge that bursts at the seams is fastened with the fixed block of the sawing sheet mechanism；
The upper cylinder that bursts at the seams is installed on the upper end of supporting plate two, and is connected with fixed block；
Flat front end is provided with chute in the fixed plate one, and sliding block is located at into chute upper end；
The fixed plate two is located at upper end of slide block, and the supporting plate two is located at sliding block rear end；
The supporting plate three is provided with two pieces, is respectively arranged on the left and right sides of fixed plate two；
The lower knife module that bursts at the seams is located at the upper end of supporting plate three.
Preferably, it is described twist thread mechanism including base plate, cylinder, under twist thread plate, on twist thread plate, fixed block, fix bar, positioning
Plate, motor fixing plate, the motor that twists thread, move forward and backward cylinder, support column, supporting plate, support fixed block；
The base plate lower end is provided with counter sink and perforation, and support fixed block lower end is provided with screw hole, by screw rod by base plate
It is connected with support fixed block；
The support column is provided with four, and is respectively arranged at supporting plate corner；
The supporting plate is connected with base plate left side；
The cylinder that moves forward and backward is connected by connector with support fixed block；
The cylinder is fixed on support fixed plate front side lower end, and the plate that twisted thread with is connected；
The support fixed block upper end is provided with a fluting, and the motor fixing plate is located at support fixed block rear end；
The motor that twists thread is located at motor fixing plate upper end；
The location-plate is connected in support fixed block fluting with the motor that twists thread；
The location-plate upper end is provided with a round hole, and the fix bar is in round hole；
The plate that twisted thread on described is connected with the fixed block of the mechanism that twists thread, and the fixed block of the mechanism that twists thread with it is solid
Fixed pole is combined.
Preferably, the wire stripping cutting mechanism is including on knife edge, wire stripping on knife edge, wire stripping under wire stripping body, wire stripping
Cylinder, wire stripping retreat cylinder；
Knife edge is respectively arranged on wire stripping body front end, and consistency from top to bottom with knife edge on wire stripping under the wire stripping；
Knife edge is respectively arranged on the left side and the right side projection with knife edge on wire stripping under the wire stripping；
The wire stripping upper cylinder is connected with knife edge on wire stripping；
The wire stripping retreats cylinder and is located at wire stripping body rear end.
Preferably, the welding mechanism includes welding body, clamp apparatus, pusher cylinder, flatiron control cylinder two, flatiron
Control cylinder, flatiron control cylinder one, welder device, flatiron locating piece, wire rod locating piece, positioning cylinder, clip cylinder one；
The pusher cylinder is connected with clamp apparatus, and pusher cylinder is connected with welding body；The clip gas
Cylinder one is located at welding body lower end；Wire rod locating piece is located at positioning gas by the positioning cylinder located at welding body upper end
Cylinder upper end；The wire rod locating piece aligns with clamp apparatus；The welder device is located at welding body upper end；The flatiron positioning
Block is located at welder device upper end；The flatiron control cylinder is located at welder device centre position；Flatiron control cylinder one with
Flatiron control cylinder two is respectively arranged on the welder device left and right sides.
Preferably, the feeding distribution mechanism, including sub-material body, support bar, device, whirligig, advancing device, DC are moved to right
Joint terminal feeding distribution mechanism, DC joint terminals feeding clip mechanism, DC joint terminals cross flitch；
The sub-material body is provided with support, fixed support plate, and the fixed support plate is located at support left end；
The DC joint terminals cross flitch located at pedestal upper end；
The DC joint terminals feeding distribution mechanism is located at fixed support plate upper end；
The support bar is located at and moves to right device upper end located at device lower end, the advancing device is moved to right；The whirligig
Located at advancing device upper end.
Preferably, single-chip microcomputer is provided with the cavity of the platform body lower end, for controlling board and warning device.
Preferably, the feeding distribution mechanism is provided with optic fibre detector, and the optic fibre detector is used to detect DC joint terminals direction.
Preferably, the transmission mechanism includes chain drive motor, wire rod arranging wire module, wire rod location-plate, chain, chain
Conveying body.
Using such scheme, the present invention solves DC joint terminal automatic welding functions, and the mechanism that twists thread is carried out automatically to wire rod
Twist thread treatment, leads to fibre optic fibre detector positioning DC joint terminals direction, has broken traditional single-point welding, realizes the same of two points
When weld, improve production efficiency and reduce cost of labor and operation intensity, it is ensured that the quality of production, improve product efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of present example.
Fig. 2 is sawing sheet mechanism of the present invention structural representation.
Fig. 3 twists thread mechanism structure schematic diagram for the present invention.
Fig. 4 is wire stripping cutting mechanism structural representation of the present invention.
Fig. 5 is welding mechanism structural representation of the present invention.
Fig. 6 is feeding distribution mechanism structural representation of the present invention.
Fig. 7 is transmission mechanism structural representation of the present invention.
Specific embodiment
For the ease of understanding the present invention, below in conjunction with the accompanying drawings and specific embodiment, the present invention will be described in more detail.
Preferred embodiment of the invention is given in accompanying drawing.But, the present invention can be realized in many different forms, however it is not limited to
Embodiment described by this specification.On the contrary, the purpose for providing these embodiments is to make the reason to the disclosure
Solution is more thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can directly on another element
Or can also there is element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or may be simultaneously present centering elements.Term " vertical " that this specification is used, " level ",
"left", "right" and similar statement are for illustrative purposes only.
Unless otherwise defined, all of technology and scientific terminology that this specification is used are led with technology of the invention is belonged to
The implication that the technical staff in domain is generally understood that is identical.The term used in the description of the invention in this specification is to be
The purpose of description specific embodiment, is not intended to the limitation present invention.The term "and/or" that this specification is used includes one
The arbitrary and all of combination of individual or multiple related Listed Items.
The present invention is further described with example below in conjunction with the accompanying drawings.
A kind of DC joint terminals automatic welding machine, including vibrating disk 501, feeding distribution mechanism 502, outer cover 503, warning device 504,
Control box 505, sawing sheet mechanism 506, the mechanism 507 that twists thread, wire stripping cutting mechanism 508, welding mechanism 509, transmission mechanism 510, machine
Playscript with stage directions body 511；
The lower end of the platform body 511 sets a cavity-like, and outer cover 503 is located at body upper end；
The transmission mechanism 510 is located at the front end of platform body 511, is fixed by screw rod；
The sawing sheet mechanism 506 is located at the upper end of platform body 511 left side, and located at the rear end of transmission mechanism 510；
The mechanism 507 that twists thread is located at the upper end of platform body 511, and located at the right side of sawing sheet mechanism 506；
The wire stripping cutting mechanism 508 is located at the upper end of platform body 511, and located at the right side of mechanism 507 that twists thread；
The welding mechanism 509 is located at the upper end of platform body 511, and located at the right side of wire stripping cutting mechanism 507；
The feeding distribution mechanism 502 is located at the upper end of platform body 511, and located at the rear end of welding mechanism 509；
The control box 505 is respectively arranged on the upper end of platform body 511 with warning device 504；
The right side of the platform body 511 is provided with a fixed plate, and the vibrating disk 501 is located at dead plate upper end.
Preferably, the sawing sheet mechanism includes fixed plate 1, fixed plate 2 402, supporting plate 3 403, burst at the seams lower cutting die
Block 404, the knife edge 405 that bursts at the seams, fixed block 406, the upper cylinder 407 that bursts at the seams, supporting plate 2 408, burst at the seams retrogressing cylinder 409, support
Plate 1, sliding block 411, chute 412；
The supporting plate 1 is provided with two pieces, is fastened by screw rod and fixed plate 1, flat located at fixed plate one 410 time
Surface rear end and centre position；
The retrogressing cylinder 409 that bursts at the seams is located at plane rear end in fixed plate 1；
The sliding block, chute are respectively equipped with two pieces；
The inner side of the supporting plate 2 408 is provided with chute, and sliding block is located at into chute upper end；
The knife edge 405 that bursts at the seams is fastened with fixed block 406；
The upper cylinder 407 that bursts at the seams is installed on the upper end of supporting plate 2 408, and is connected with fixed block 406；
Flat front end is provided with chute 412 in the fixed plate 1, and sliding block 411 is located at into the upper end of chute 412；
The fixed plate 2 402 is located at the upper end of sliding block 411, and the supporting plate 2 408 is located at the rear end of sliding block 411；
The supporting plate 3 403 is provided with two pieces, is respectively arranged on the left and right sides of fixed plate 2 402；
The lower knife module 404 that bursts at the seams is located at the upper end of supporting plate 3 403；
For example:The upper cylinder that bursts at the seams is moved downward, and is navigated to wire rod by the knife edge that bursts at the seams and is burst at the seams in lower knife module, while
The retrogressing cylinder that bursts at the seams is moved rearwards by, and finally completes and bursts at the seams, and cylinder resets to origin.
Preferably, it is described twist thread mechanism including base plate 201, cylinder 202, under twist thread plate 203, on twist thread plate 204, fixed block
205th, fix bar 206, location-plate 207, motor fixing plate 208, the motor 209 that twists thread, move forward and backward cylinder 210, support column 211,
Supporting plate 212, support fixed block 213；
The lower end of the base plate 201 is provided with counter sink and perforation, and support fixed block 213 lower end is provided with screw hole, by screw rod
Base plate 201 is connected with support fixed block 213；
The support column 211 is provided with four, is respectively arranged at 212 4 jiaos of supporting plate；
The supporting plate 212 is connected with the left side of base plate 201；
The cylinder 210 that moves forward and backward is connected by connector with support fixed block 213；
The cylinder 202 is fixed on support fixed plate 213 front side lower end, and the plate 203 that twisted thread with is connected；
Support fixed block 213 upper end is provided with a fluting, and the motor fixing plate 208 is after support fixed block 213
End；
The motor 209 that twists thread is located at the upper end of motor fixing plate 208；
The location-plate 207 is interior located at supporting fixed block 213 to slot, and is connected with the motor 209 that twists thread；
The upper end of the location-plate 207 is provided with a round hole, and the fix bar 206 is in round hole；
The plate 204 that twisted thread on described is connected with fixed block 205, and fixed block 205 is combined with fix bar 206.
For example：Wire rod moves to the mechanism that twists thread, above twist thread plate and under the plate that twists thread closed up by the cylinder；The motor that twists thread leads to
Cross gear mechanism and drive the direction motion for twisting thread up and down mutually opposite, the effect that wire rod is fastened in realization, while moving forward and backward cylinder
Move backward and take off the crust of half stripping.
Preferably, the wire stripping cutting mechanism includes knife edge on knife edge 105, wire stripping under wire stripping body 101, wire stripping
102nd, wire stripping upper cylinder 103, wire stripping retreats cylinder 104；
Knife edge 105 is respectively arranged on the front end of wire stripping body 101 with knife edge 102 on wire stripping under the wire stripping, and up and down
Alignment；
Knife edge 105 is respectively arranged on the left side and the right side projection with knife edge 102 on wire stripping under the wire stripping；For card line material；
The wire stripping upper cylinder 103 is connected with knife edge on wire stripping 102；
The wire stripping retreats cylinder 104 and is located at the rear end of wire stripping body 101.
For example：Navigated under wire stripping and closed up by wire stripping upper cylinder with knife edge on wire stripping, peeling retreat cylinder to
After move, the wire stripping position consistency.
Preferably, the welding mechanism includes welding body 601, clamp apparatus 602, pusher cylinder 603, flatiron control gas
Cylinder 2 604, flatiron control cylinder 605, flatiron control cylinder 1, welder device 607, flatiron locating piece 608, wire rod positioning
Block 609, positioning cylinder 610, clip cylinder 1；
The welding body 601 includes upper mounted plate, support column, bottom plate, sliding block two, slide plate one；
The support column is provided with four, is respectively arranged on upper mounted plate corner, is connected with bottom plate；
The slide plate one is located at the upper end of sliding block two；
The pusher cylinder 603 is connected with clamp apparatus 602, and pusher cylinder 603 is fixed with welding body 601
Plate is connected；
The clamp apparatus 602 include slide plate two, sliding block one, DC locating piece；
The sliding block one is located at the upper end of slide plate two, and DC locating piece is located at into the upper end of sliding block one；
The clip cylinder 1 is between the welding upper mounted plate of body 601 and bottom plate, and upper mounted plate sets
Having relative with cylinder has fluting；
Wire rod locating piece 609 is located at positioning gas by the positioning cylinder 610 located at the welding upper mounted plate of body 601
The upper end of cylinder 610；The wire rod locating piece 609 aligns with clamp apparatus 602；
The welder device 607 is located at the device upper end of slide plate one；
The welder device 607 is provided with transmission mechanism, and transmission mechanism is provided with left end transmission mechanism and right-hand member driver
Structure；
The flatiron locating piece 608 is provided with two pieces, is respectively arranged on the left and right sides of welder device 607；
The flatiron control cylinder 605 is located at the centre position of welder device 607；
The flatiron control cylinder 1 is respectively arranged on the left and right sides of welder device 607 with flatiron control cylinder 2 604
End, and be connected with transmission mechanism in welder device 607 respectively.
For example：Wire rod is logical to check that signal feeds back to welding station, notifies that welding station realizes welding, and positioning cylinder first will
Wire rod navigates to wire rod locating piece the inside, and DC joint terminals are sent to front by pusher cylinder simultaneously, and clip cylinder one is lifted up, most
The contraposition of DC and wire rod is realized afterwards, while flatiron control cylinder is moved downwardly to terminal, flatiron control cylinder one, flatiron control
The all cylinders after transmission mechanism stops 0.4S to the mobile completion welding in centre of cylinder two reset.
Preferably, the feeding distribution mechanism, including sub-material body 901, support bar 902, device 903, whirligig is moved to right
904th, advancing device 905, DC joint terminals feeding distribution mechanism 906, DC joint terminals feeding clip mechanism 907, DC joint terminals cross flitch 908；
The sub-material body 901 is provided with support, fixed support plate；
The fixed support plate is located at support left end；
The DC joint terminals cross flitch 908 located at pedestal upper end, are fastened by screw rod；
The DC joint terminals feeding distribution mechanism 906 is located at located at fixed support plate upper end；
The DC joint terminals feeding distribution mechanism 906 includes material splitting cylinder, feeding-distribution device；
The feeding-distribution device is connected with material splitting cylinder,；
The device 903 that moves to right includes moving to right cylinder, sliding block one, slide plate one；
The support bar 902 is provided with many, and located at the lower end of sliding block one, for support slipper one；
The slide plate one is located at the upper end of sliding block one, and the cylinder that moves to right is fastened located at the right-hand member of sliding block one by screw rod；
The cylinder that moves to right is connected with slide plate one；
The advancing device 905 is located at and moves to right the upper end of cylinder 903；
The advancing device 905 includes reach cylinder, sliding block two, slide plate two；
The sliding block two is located at the upper end of slide plate one, is fixed by screw rod；
The slide plate two is located at the upper end of sliding block two, and the reach cylinder is located at the upper end of slide plate one, and is connected with sliding block two
Connect；
The whirligig 904 is located at the upper end of slide plate two；
The whirligig 904 includes motor, travelling gear, rotating shaft, transmission location-plate；
The travelling gear is between motor and transmission location-plate；The rotating shaft is connected with travelling gear；
The DC joint terminals feeding clip mechanism 907 is connected with whirligig 904；
The DC joint terminals feeding clip mechanism 907 includes clamping device and material folding cylinder, the clamping device and material folding cylinder
It is connected.
For example：Material splitting cylinder separates DC joint terminals, is clamped by clip cylinder, and rotating travel direction by motor rotates,
The DC joint terminals feed device is provided with optic fibre detector, and the optic fibre detector is used to detect DC joint terminals direction.When separating
Check that optical fiber provides stop signal behind direction, complete sorting effect, be sent to DC joint terminals by moving to right cylinder and reach cylinder
Welding post position.
Preferably, single-chip microcomputer is provided with the cavity of the platform body lower end, for controlling board and warning device.
Preferably, the feeding distribution mechanism is provided with optic fibre detector, and the optic fibre detector is used to detect DC joint terminals direction.
Preferably, the transmission mechanism include chain drive motor 801, wire rod arranging wire module 802, wire rod location-plate 803,
Chain 804, chain conveys body 805；
The wire rod location-plate 803 is used to fix wire rod front end distance, and the wire rod arranging wire module 802 is put for operator
Wire rod, the wire rod arranging wire module 802 is connected with chain conveying body 805 respectively with wire rod location-plate 803；The transmission electricity
Machine 801 is used to control chain 804 to rotate.
Operating personnel starts a secondary control, and driving motor just rotates an angle and drives chain to move a segment distance.
When using：The equipment is wire rod industry specialty DC product of welding, and this equipment passes through people's winding displacement, and by workman
Control signal is provided, often starts the once control step of chain movement one, the action accordingly of each station is once.Sawing sheet mechanism：Burst at the seams
Upper cylinder is moved downward, and is navigated to wire rod by the locating fork that bursts at the seams and is burst at the seams in lower cutting die, while the retrogressing cylinder that bursts at the seams is moved back by
It is dynamic, finally complete and burst at the seams, cylinder resets to origin.Twist thread mechanism：Wire rod moves to the mechanism that twists thread, and the plate that above twists thread twists thread with
Plate is closed up by cylinder；The motor that twists thread drives the direction for twisting thread up and down mutually opposite to move by gear mechanism, and wire rod is rubbed in realization with the hands
Tight effect, while cylinder of peeling is moved backward taking off the crust of half stripping.Wire stripping cutting mechanism：Navigated under wire stripping and wire stripping
Upper knife edge is closed up by wire stripping upper cylinder, and peeling retreats cylinder and is moved rearwards by, the wire stripping position consistency.Sub-material
Mechanism：Material splitting cylinder separates DC joint terminals, is clamped by clip cylinder, and rotating travel direction by motor rotates, the DC heads
Terminal feed device is provided with optic fibre detector, and the optic fibre detector is used to detect DC joint terminals direction.Examined after direction is separated
Look into optical fiber and stop signal is provided, complete sorting effect, DC joint terminals are sent to welding post by moving to right cylinder and reach cylinder
Position.Welding mechanism：Wire rod is logical to check that signal feeds back to welding station, notifies that welding station realizes welding, first positioning cylinder
Wire rod is navigated into wire rod locating piece the inside, and DC joint terminals are sent to front by pusher cylinder simultaneously, and clip cylinder one is lifted up,
The contraposition of DC and wire rod is finally realized, while flatiron control cylinder is moved downwardly to terminal, flatiron control cylinder one, flatiron control
The all cylinders after transmission mechanism stops 0.4S to the mobile completion welding in centre of cylinder processed two reset.1 workman discharges wire rod,
By Single-chip Controlling, start a control signal, chain drives wire rod to be sent to the station that bursts at the seams and completes to open by motor control
Line, while operating personnel is again started up a control signal in one wire rod of discharge, chain is displaced to half stripping station again, successively
Analogize.Often start a secondary control signal chain and send wire rod and push ahead a station.2 before wire rod moves to welding station
Wire rod is checked that signal feeds back to welding station by checking signal during position, welding is realized.
Further illustrate：Body realizes automatic welding DC reduction cost of labor, and sawing sheet mechanism, tangent line station, wire stripping are cut
Cutting mill structure, DC a feeding distribution mechanism, welding mechanism；Mechanism of bursting at the seams can save 1 individual work, major function be by double doublings therefrom
Between cut.Twist thread mechanism, it is therefore an objective to which convenient welding station below realizes automatic welding, and final purpose is the height for controlling tin point
Degree.Half stripping cutting mechanism, is the length of the wire rod cutting knife setting for handling line well, is easy to welding below.Welding mechanism, tradition
Every production line of operation needs 2 people, and the above this station is the core position of whole equipment, and other station are the service of this station.
This station changes traditional human weld, realizes automatic welding purpose, and completes 2 pads simultaneously.DC sub-material station master
If carrying out sorting and sub-material function for different DC.The operating principle of equipment：1 workman discharges wire rod, starts one
Control signal, chain drives wire rod to be sent to sawing sheet mechanism and completes to burst at the seams by motor control, while operating personnel is in discharge one
Bar wire rod is again started up a control signal, and chain is displaced to the mechanism that twists thread again, the like.Often start a secondary control signal
Chain send wire rod pushes ahead a station.When 2 positions before wire rod moves to welding station by checking signal by line
Material checks that signal feeds back to welding station, realizes welding.DC joint terminal feeding distribution mechanisms, are applicable all of DC joint terminals, breach
The situation that past can not position to circle.
The present invention solves DC joint terminal automatic welding functions, and the mechanism that twists thread carries out the treatment that twists thread automatically to wire rod, leads to fibre
Optic fibre detector positioning DC joint terminals direction, has broken traditional single-point welding, is welded while realizing at two, improves life
Produce efficiency and reduce cost of labor and operation intensity, it is ensured that the quality of production, improve product efficiency.
It should be noted that above-mentioned each technical characteristic continues to be mutually combined, the various embodiments that formation is not enumerated above,
It is accordingly to be regarded as the scope of description of the invention record；Also, for those of ordinary skills, can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (4)
1. a kind of DC joint terminals automatic welding machine, including vibrating disk, feeding distribution mechanism, outer cover, warning device, control box, cutting machine
Structure, the mechanism that twists thread, wire stripping cutting mechanism, welding mechanism, transmission mechanism, platform body；
The platform body lower end sets a cavity-like, and body upper end is covered at outward；
The transmission mechanism is located at platform body front end, is fixed by screw rod；
The sawing sheet mechanism is located at platform body upper end left side, and located at transmission mechanism rear end；
The mechanism that twists thread is located at platform body upper end, and located at sawing sheet mechanism right side；
The wire stripping cutting mechanism is located at platform body upper end, and located at the mechanism right side that twists thread；
The welding mechanism is located at platform body upper end, and located at wire stripping cutting mechanism right side；
The feeding distribution mechanism is located at platform body upper end, and located at welding mechanism rear end；
The control box is respectively arranged on platform body upper end with warning device；
The platform body right side is provided with a fixed plate, and the vibrating disk is located at dead plate upper end；
Characterized in that,
The sawing sheet mechanism includes fixed plate one, fixed plate two, supporting plate three, the lower knife module that bursts at the seams, the knife edge that bursts at the seams, fixation
Block, the upper cylinder that bursts at the seams, supporting plate two, burst at the seams retrogressing cylinder, supporting plate one, sliding block, chute；
The supporting plate one is provided with two pieces, is fastened with fixed plate one by screw rod, located at the lower plane rear end of fixed plate one and centre
Position；
The retrogressing cylinder that bursts at the seams is located at plane rear end in fixed plate one；
The sliding block, chute are respectively equipped with two pieces；
The inner side of the supporting plate two is provided with chute, and sliding block is located at into chute upper end；
The knife edge that bursts at the seams is fastened with the fixed block of the sawing sheet mechanism；
The upper cylinder that bursts at the seams is installed on the upper end of supporting plate two, and is connected with fixed block；
Flat front end is provided with chute in the fixed plate one, and sliding block is located at into chute upper end；
The fixed plate two is located at upper end of slide block, and the supporting plate two is located at sliding block rear end；
The supporting plate three is provided with two pieces, is respectively arranged on the left and right sides of fixed plate two；
The lower knife module that bursts at the seams is located at the upper end of supporting plate three；
Wherein, it is described twist thread mechanism including base plate, cylinder, under twist thread plate, on twist thread plate, fixed block, fix bar, location-plate, electricity
Machine fixed plate, the motor that twists thread, move forward and backward cylinder, support column, supporting plate, support fixed block；
The base plate lower end is provided with counter sink and perforation, and support fixed block lower end is provided with screw hole, by the way that screw rod is by base plate and props up
Support fixed block is connected；
The support column is provided with four, and is respectively arranged at supporting plate corner；
The supporting plate is connected with base plate left side；
The cylinder that moves forward and backward is connected by connector with support fixed block；
The cylinder is fixed on support fixed plate front side lower end, and the plate that twisted thread with is connected；
The support fixed block upper end is provided with a fluting, and the motor fixing plate is located at support fixed block rear end；
The motor that twists thread is located at motor fixing plate upper end；
The location-plate is connected in support fixed block fluting with the motor that twists thread；
The location-plate upper end is provided with a round hole, and the fix bar is in round hole；
The plate that twisted thread on described is connected with the fixed block of the mechanism that twists thread, and the mechanism that twists thread fixed block and fix bar
With reference to.
2. a kind of DC joint terminals automatic welding machine according to claim 1, it is characterised in that the wire stripping cutting mechanism
Cylinder is retreated including knife edge, wire stripping upper cylinder, wire stripping on knife edge, wire stripping under wire stripping body, wire stripping；
Knife edge is respectively arranged on wire stripping body front end, and consistency from top to bottom with knife edge on wire stripping under the wire stripping；
Knife edge is respectively arranged on the left side and the right side projection with knife edge on wire stripping under the wire stripping；
The wire stripping upper cylinder is connected with knife edge on wire stripping；
The wire stripping retreats cylinder and is located at wire stripping body rear end.
3. a kind of DC joint terminals automatic welding machine according to claim 1, it is characterised in that the welding mechanism includes
Welding body, clamp apparatus, pusher cylinder, flatiron control cylinder two, flatiron control cylinder, flatiron control cylinder one, welding machine dress
Put, flatiron locating piece, wire rod locating piece, positioning cylinder, clip cylinder one；
The pusher cylinder is connected with clamp apparatus, and pusher cylinder is connected with welding body；The clip cylinder one
Located at welding body lower end；Be located at wire rod locating piece on positioning cylinder located at welding body upper end by the positioning cylinder
End；The wire rod locating piece aligns with clamp apparatus；The welder device is located at welding body upper end；The flatiron locating piece sets
In welder device upper end；The flatiron control cylinder is located at welder device centre position；The flatiron controls cylinder one and flatiron
Control cylinder two is respectively arranged on the welder device left and right sides.
4. a kind of DC joint terminals automatic welding machine according to claim 1, it is characterised in that the feeding distribution mechanism, including
Sub-material body, support bar, move to right device, whirligig, advancing device, DC joint terminals feeding distribution mechanism, DC joint terminals feeding clip mechanism,
DC joint terminals cross flitch；
The sub-material body is provided with support, fixed support plate, and the fixed support plate is located at support left end；
The DC joint terminals cross flitch located at pedestal upper end；
The DC joint terminals feeding distribution mechanism is located at fixed support plate upper end；
The support bar is located at and moves to right device upper end located at device lower end, the advancing device is moved to right；The whirligig is located at
Advancing device upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410599172.5A CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410599172.5A CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104409944A CN104409944A (en) | 2015-03-11 |
| CN104409944B true CN104409944B (en) | 2017-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410599172.5A Expired - Fee Related CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
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| Country | Link |
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| CN (1) | CN104409944B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104701705B (en) * | 2015-03-12 | 2016-10-05 | 苏州市吴中区木渎华利模具加工店 | The rotating disc type single line material feeding device of plug bonding machine |
| CN104801813B (en) * | 2015-05-06 | 2017-02-22 | 深圳市胜维自动化设备有限公司 | Fully-automatic DC (Direct Current) welding machine |
| CN109994908A (en) * | 2019-05-22 | 2019-07-09 | 东莞市科锐思智能设备有限公司 | A kind of automatic bonding equipment of DC charging terminal |
| CN110994476B (en) * | 2019-12-05 | 2024-07-05 | 东莞市长瑞精密设备制造有限公司 | Wire twisting mechanism |
| CN111360388B (en) * | 2020-04-03 | 2022-01-25 | 机械科学研究总院江苏分院有限公司 | Ultrasonic automatic welding production line for cables and terminals |
| CN112310777B (en) * | 2020-12-02 | 2022-09-20 | 中国铁建电气化局集团有限公司 | Intelligent wire welding robot for signal machine room and control method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913005A (en) * | 2010-08-16 | 2010-12-15 | 刘光辉 | Connecting line and terminal automatic welding device |
| CN202539737U (en) * | 2011-12-16 | 2012-11-21 | 富港电子(昆山)有限公司 | Surge welding type automatic tin soldering machine |
| CN202564768U (en) * | 2012-02-24 | 2012-11-28 | 东莞市双力数控设备有限公司 | DC power supply joint automatic welding machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200162627Y1 (en) * | 1997-08-12 | 1999-12-15 | 조선묵 | Auto-controlling device for welding depth at auto-moving welding system |
| KR100739282B1 (en) * | 2003-08-19 | 2007-07-12 | 현대중공업 주식회사 | Automatic Welding Machine for Ring Frame |
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2014
- 2014-10-31 CN CN201410599172.5A patent/CN104409944B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913005A (en) * | 2010-08-16 | 2010-12-15 | 刘光辉 | Connecting line and terminal automatic welding device |
| CN202539737U (en) * | 2011-12-16 | 2012-11-21 | 富港电子(昆山)有限公司 | Surge welding type automatic tin soldering machine |
| CN202564768U (en) * | 2012-02-24 | 2012-11-28 | 东莞市双力数控设备有限公司 | DC power supply joint automatic welding machine |
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| CN104409944A (en) | 2015-03-11 |
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Inventor after: Mu Linran Inventor after: Zhuo Zeli Inventor after: Luo Chuntao Inventor after: Li Chunsheng Inventor after: Yao Lan Inventor before: Wang Jin |
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Effective date of registration: 20170502 Address after: 518000 A building, pigeon Lake Industrial Zone, lower Lake community, Guanlan street, Longhua New District, Guangdong, Shenzhen, 14 Applicant after: Sanhe Chuang Precision Mould (Shenzhen) Co.,Ltd. Address before: 518000 Guangdong city of Shenzhen province Futian District Fuhua Road No. 6 Building 1403 business tax Applicant before: Wang Jin |
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Effective date of registration: 20210427 Address after: 226600 No. 2, C District, Chengbei Industrial Park, Haian County, Nantong, Jiangsu province (Dagong industrial concentration area, Haian county) Patentee after: NANTONG HAILITE RUBBER & PLASTIC MACHINERY Co.,Ltd. Address before: 518000 A building, pigeon Lake Industrial Zone, lower Lake community, Guanlan street, Longhua New District, Guangdong, Shenzhen, 14 Patentee before: Sanhe Chuang Precision Mould (Shenzhen) Co.,Ltd. |
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Granted publication date: 20170524 |