CN104399680B - Efficient automatic circulating sorting system - Google Patents
Efficient automatic circulating sorting system Download PDFInfo
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- CN104399680B CN104399680B CN201410579444.5A CN201410579444A CN104399680B CN 104399680 B CN104399680 B CN 104399680B CN 201410579444 A CN201410579444 A CN 201410579444A CN 104399680 B CN104399680 B CN 104399680B
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- turnover panel
- dolly
- storage part
- framework
- sorting system
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Abstract
The invention provides an efficient automatic circulating sorting system, which includes an overall framework, a driving wheel mechanism, a driven wheel mechanism, a motor, a synchronous belt, a dolly and storage parts. Specifically, the driving wheel mechanism and the driven wheel mechanism are arranged inside the overall framework, and are connected by the synchronous belt. The storage part is disposed under a circulating rotary route. The system also includes a controller, a scanner, electromagnets, and a push rod. The scanner is used for scanning the bar codes, two-dimensional codes or colors of to-be-sorted products in the dolly. According to the bar codes, two-dimensional codes or colors of to-be-sorted products in the dolly, the controller controls energization of the electromagnets on the corresponding storage parts. The electromagnets turn down the turnover plate of the dolly through a push rod, so that the to-be-sorted products in the dolly automatically fall into the downside storage parts. The efficient automatic circulating sorting system provided by the invention can sort out articles sticked with electronic tags, bar codes or two-dimensional codes into the designated storage parts, meets the demand of efficient and mass sorting work, and replaces manual sorting.
Description
Technical field
A kind of the present invention relates to sorting system, in particular it relates to efficient automatic circulation type sorting system.
Background technology
Tray trolley formula Automatic Cycle sorter is used for logistics sorting field, such as medical consumptive material sorting, clothing sorting, postal service
Sorting, books sorting etc..There is compact conformation, powerful.Topmost feature is exactly the trolley body of movement, when
When moving to finger position, dolly can be opened releasing by magnet control, and structure is merrily and lightheartedly compact, and occupation of land space is little, collects
Case can be placed on the interior lower end of structure stand.Using transmission band structure more than conventional circulating sorter, by transmission belt
Rotate and article are delivered in collecting box, collecting box must necessarily be placed in the outside of structure stand, take up an area space greatly, meanwhile, transmission belt
Volume is also generally all more huge.
Content of the invention
For defect of the prior art, it is an object of the invention to provide a kind of efficient automatic circulation type sorting system.
The efficient automatic circulation type sorting system being provided according to the present invention, including general frame, driving wheel mechanism, driven pulley
Mechanism, motor, Timing Belt, dolly and storage part;
Wherein, described driving wheel mechanism and described driven pulley mechanism are arranged on the inner side of described general frame, described active
Connected by Timing Belt between wheel mechanism and described driven pulley mechanism;
Described dolly connects described Timing Belt, and described Timing Belt drives described dolly circulation rotating;Described storage part setting
Downside in the circulation rotating route of dolly;
Described motor is used for driving described driving wheel mechanism.
Preferably, controller, scanning device, electric magnet and push rod are also included;
Described scanning device and described electric magnet connect described controller;Described electric magnet be arranged in described general frame and
It is arranged on the upside of described storage part;Described electric magnet is corresponded with described storage part;
Described scanning device is used for scanning bar code, Quick Response Code or the color of little in-car product to be sorted;Described controller root
Control the energising of the electric magnet on the upside of corresponding storage part according to the bar code of little in-car product to be sorted, Quick Response Code or color;Described
The turnover panel of dolly is turned down by push rod described in solenoid actuated, the storage part of downside thus little in-car product to be sorted drops automatically
In.
Preferably, also include Push-button lamp, described Push-button lamp connects described controller;Described Push-button lamp is arranged on described entirety
On framework and be arranged on the upside of described storage part;
When the product to be sorted in storage part reaches setting quantity, described Push-button lamp is lighted;Described Push-button lamp is pressed
Afterwards, the counting of described storage part resets.
Preferably, also include reductor;Described motor passes through described reductor and connects described driving wheel mechanism.
Preferably, described storage part includes the casing of several neighbouring settings.
Preferably, described dolly includes the first connection pillar, the second connection pillar, framework, turnover panel, turnover panel locking part, turns
Axle and castor;
Described first connection pillar is connected by framework with the described second connection pillar;Institute is passed through in one end of described turnover panel
State the second connection and prop up column articulated described framework, the other end is by framework described in described turnover panel locking part detachable connection;Described foot
Wheel is arranged on the downside of described framework;
Described turnover panel can overturn between the open position and the closed position, when described turnover panel is located at make position, institute
State the upside in described turnover panel locking part for the turnover panel, by described turnover panel locking part card and;When described turnover panel is located at open position, institute
State the downside in described turnover panel locking part for the turnover panel.
Turnover panel locking part includes rocking bar, torsion spring and skewback;
Described rocking bar is flexibly connected described framework and connects described framework by described torsion spring;The side setting of described turnover panel
There is clutch shaft bearing, described rocking bar passes through described skewback and connects described clutch shaft bearing;
When stirring rocking bar to certain angle, described turnover panel can be turned down around the second connection pillar rotation;
Described electric magnet stirs described rocking bar by driving described push rod.
Preferably, described dolly also includes directive wheel, and described directive wheel is arranged on the downside of described framework;
In described general frame, described circulation rotating route is provided with gathering sill;Described directive wheel is transported along described gathering sill
Dynamic.
Preferably, also include dolly turnover panel automatic homing mechanism;
Described dolly turnover panel automatic homing mechanism is used for the automatic homing of described turnover panel.
Preferably, described dolly turnover panel automatic homing mechanism includes support, interior chuck, outer chuck, second bearing and poly- ammonia
Ester circle;
Described interior chuck is used for clamping the inner ring of described second bearing, and it is described whole that described interior chuck passes through described support connection
Body framework;Described outer chuck is used for clamping inner ring and the polyurethane circle of described second bearing.
Preferably, described dolly also includes limited block, rotating shaft and block;One end of described turnover panel is connected by axis of rotation
Described second connection pillar, described limited block and described block are arranged on the outside of described framework;Described limited block connects described
Rotating shaft;Described block is arranged on the downside of described limited block, for limiting the movement angle of described limited block.
Compared with prior art, the present invention has following beneficial effect:
1st, the present invention can will post the goods sorting of electronic tag, bar code or Quick Response Code in specified storage part,
Meet the demand of efficiently a large amount of sorting work, band replaces manual sorting;
2nd, the present invention is provided with dolly turnover panel automatic homing mechanism, is capable of the automatic homing of dolly turnover panel;
3rd, the present invention adopts modularized design, and segmentation is installed, using and its convenient.
Brief description
The detailed description with reference to the following drawings, non-limiting example made by reading, the further feature of the present invention,
Objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is another kind of structural representation of the present invention;
Fig. 3 is the cross section structure schematic diagram of the present invention;
Fig. 4 is the structural representation of dolly turnover panel automatic homing mechanism in the present invention;
Fig. 5 is a kind of structural representation of dolly in the present invention;
Fig. 6 is another kind of structural representation of dolly in the present invention.
In figure:
1 is lower margin;2 is general frame;3 is casing;4 is chute;5 is case;6 is Push-button lamp;7 is handle;8 is lid
Plate;9 is hinge;10 is driven pulley mechanism;11 is 3rd bearing;12 is electric magnet;13 is Timing Belt;14 is bindiny mechanism;15
For driving mechanism;16 is dolly turnover panel automatic homing mechanism;17 is motor;18 is dolly;19 is dolly directive wheel;20 is guiding
Groove;21 is scanning device;101 is polyurethane circle;102 is outer chuck;103 is interior chuck;104 is support.1801 is framework;1802
For case;1803 is limited block;1804 is block;1805 is castor;1806 is turnover panel;1807 is the first connection pillar;1808
For buffer;1809 is the second connection pillar;1810 is rocking bar;1811 is the first torsion spring;1812 is limited block;1813 is oblique
Block;1814 is the second torsion spring;1815 is clutch shaft bearing.
Specific embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that the ordinary skill to this area
For personnel, without departing from the inventive concept of the premise, some deformation can also be made and improve.These broadly fall into the present invention
Protection domain.
The present invention is used for the sorting of the light-duty article such as medicine, books, clothing, electric business, has efficiency high, takes up an area little, function
Powerful the features such as, length, width and height size can be changed according to place difference and sorting work amount demand.Respectively there is one before and after the present invention
Large-scale synchronous pulley, one of them is driving wheel, and another is servo-actuated directive wheel, and synchronous pulley is at the uniform velocity turned by Motor drive
Dynamic, synchronous pulley is combined with the Timing Belt of punching, belt wheel rotates and drives Timing Belt cycle rotation, Timing Belt is fixed with little
Car, wheel, Timing Belt cycle rotation are arranged at dolly bottom, also drive dolly to rotate in horseshoe clamp face interior circulation.During sorting, operator
The article to be sorted being stained with bar code or Quick Response Code are put on the pallet of moving cart member.Dolly bottom turnover panel opens machine
Structure, when signal sent by controller, can control the dolly in motion to open at any time in accurate location, thus goods sorting is arrived
In correct storage part.On the two ends top of the present invention, the place that dolly passes through is provided with scanning device, and scanned item is pasted
Bar code or Quick Response Code, scanning information sends controller in real time to, to determine which storage part article should be sorted in.When
The bottom turnover panel of dolly is opened, and after article are delivered in the collecting box specified, bottom turnover panel still remains on, when dolly fortune
When moving two ends, turnover panel is closed up by the general mechanism of closing the door being fixed on the support of two ends.
Dolly is exclusively used on logistics sorting arrangement, is the core key part of the present invention, and dolly bottom turnover panel can activity
Open, by opening of the action control dolly of electric magnet, many electric magnet are provided with automatic circulation type sorter, often
Individual electric magnet corresponds to a storage part.The controlled device of electric magnet is commanded, when moving of car to correct sort positions needs to open
During the turnover panel releasing of bottom, controller sends signal, electromagnet action, opens trolley tray, and article are slipped in collecting box,
Complete to sort.
In the present embodiment, the efficient automatic circulation type sorting system that the present invention provides includes general frame 2, active turbine
Structure 15, driven pulley mechanism 10, motor 17, Timing Belt 13, dolly 18 and storage part;
Wherein, described driving wheel mechanism 15 and described driven pulley mechanism 10 are arranged on the inner side of described general frame 2, described
Connected by Timing Belt between driving wheel mechanism 15 and described driven pulley mechanism 10;Described dolly 18 connects described Timing Belt 13,
Described Timing Belt 13 drives described dolly 18 circulation rotating;Described storage part is arranged on the downside of the circulation rotating route of dolly;
Described motor 17 is used for driving described driving wheel mechanism 15.
The efficient automatic circulation type sorting system that the present invention provides also includes controller, scanning device 21, electric magnet 12, pushes away
Bar;Described scanning device 21 and described electric magnet 12 connect described controller;Described electric magnet 12 is arranged in described general frame 2
And it is arranged on the upside of described storage part;Described electric magnet 12 and described storage part correspond;Described scanning device 21 is used for sweeping
Retouch bar code, Quick Response Code or the color of little in-car product to be sorted;Described controller is according to the bar shaped of little in-car product to be sorted
Code, Quick Response Code or color control the energising of the electric magnet 12 on the upside of corresponding storage part;And then described electric magnet 12 drive described in push away
The turnover panel of dolly is turned down by bar, in the storage part of downside thus product to be sorted drops automatically.Scanning device 21 is swept using bar code
Retouch device, dimensional code scanner, color sensor or other scanning devices and sensor.
The efficient automatic circulation type sorting system that the present invention provides also includes Push-button lamp 6, and described Push-button lamp connects described control
Device processed;Described Push-button lamp 6 is arranged in described general frame 2 and is arranged on the upside of described storage part;When treating in storage part
When sorting product reaches setting quantity, described Push-button lamp 6 is lighted;After described Push-button lamp 6 is pressed, the counting of described storage part is clear
Zero.
The efficient automatic circulation type sorting system that the present invention provides also includes reductor;Described motor 17 is by described deceleration
Machine connects described driving wheel mechanism 15.Described storage part includes the casing 3 of several neighbouring settings.In the present embodiment,
Described storage part is the casing 3 of 2 neighbouring settings
Described dolly includes the first connection pillar 1807, second and connects pillar 1809, framework 1801, turnover panel 1806, turnover panel
Locking part and castor 1805;Described first connection pillar 1807 is connected by framework 1801 with the described second connection pillar 1809
Connect;By the described second connection hinged described framework 1801 of pillar 1809, the other end passes through described for one end of described turnover panel 1806
Framework 1801 described in turnover panel locking part detachable connection;Described castor 1805 is arranged on the downside of described framework 1801;Described turn over
Plate 1806 can overturn between the open position and the closed position, when described turnover panel 1806 is located at make position, described turnover panel
1806 in the upside of described turnover panel locking part, by described turnover panel locking part card and;When described turnover panel 1806 is located at open position,
Described turnover panel 1806 is in the downside of described turnover panel locking part.
Turnover panel locking part includes rocking bar 1810, torsion spring 1811 and skewback 1813;Described rocking bar is flexibly connected described framework
1801 and described framework 1801 is connected by described torsion spring 1811;The side of described turnover panel 1806 is provided with clutch shaft bearing 1815,
Described rocking bar 1810 connects described clutch shaft bearing 1815 by described skewback 1813;When stirring rocking bar 1810 to certain angle,
Described turnover panel 1806 can fall down around the second connection pillar 1809 rotation;Described electric magnet 12 passes through described push rod and drives described rocking bar
1810.
Described dolly also includes directive wheel 1805, and described directive wheel 1805 is arranged on the downside of described framework 1801;Described
In general frame 2, described circulation rotating route is provided with gathering sill 20;Described directive wheel moves along described gathering sill 20.
The efficient automatic circulation type sorting system that the present invention provides also includes dolly turnover panel automatic homing mechanism 16;Described little
Car turnover panel automatic homing mechanism 16 is used for the automatic homing of described turnover panel.
Described dolly turnover panel automatic homing mechanism includes support 104, interior chuck 103, outer chuck 102, second bearing and gathers
Urethane circle 101;Described interior chuck 103 is used for clamping the inner ring of described second bearing, and described interior chuck 103 passes through described support
The 104 described general frames 2 of connection;Described outer chuck 102 is used for clamping inner ring and the polyurethane circle 101 of described second bearing.When
The turnover panel of dolly 18 is walked at this device after turning down when, turnover panel can contact polyurethane circle 101, with the advance of dolly 18, gathers
Urethane circle 101 rotates with, and when polyurethane circle 101 rotates to peak, the turnover panel of dolly 18 returns to initial position, Ke Yiji
Continuous placing articles.
Described dolly also includes limited block 1803, rotating shaft and block 1804;One end of described turnover panel 1806 is turned by rotating shaft
Be dynamically connected described second connection pillar 1809, and described limited block 1812 and described block are arranged on the outside of described framework;Described
Limited block 1803 passes through one end that described synchronizing shaft connects described turnover panel 1806;Described block 1804 is arranged on described limited block
1803 downside, for limiting the movement angle of described limited block 1803.
After the present invention operates, after motor 17 starts, drive reductor, reductor drives driving wheel mechanism 15 to rotate,
Then Timing Belt 13 is driven to rotate together;There is punching to be connected with dolly 18 by bindiny mechanism 14 on Timing Belt 13, drive dolly
18 carry out U-shaped circulation rotating motion;
Placing on dolly needs product to be sorted, and after product to be sorted is scanned through device 21, the present invention can read interior automatically
The parameter that portion sets in advance, to controlling electric magnet 12 to be energized during specified location, push rod ejects, and the turnover panel of specified dolly 18 is turned over
Under, product to be sorted automatically drop lower section casing 3 in complete sorting operation.Storage part is upper and lower two-layer, by chute 4
The spacing that drops averagely is divided into equal distance.Can more effective utilization space, realize more works in shorter space
Position.
After the object in certain casing reaches the quantity being previously set, the Push-button lamp 6 above casing can be lighted, this
When, this station no longer drops object, presses the button lamp, now this station counting can reset, object just meeting after changing empty van
Continue to drop;If object is not up to predetermined amount in casing 3, but need change empty van when, can directly press top by
Button lamp 6, Push-button lamp meeting 6 lights, and then changes empty van, then presses the button lamp 6, counts and resets, and this station object just may proceed to
Fall.
The present invention can use industrial computer control, with other system networking, shows each station segregating articles sum in terminal, if
Determine bar code, Quick Response Code or other identification informations, also can the full quantity of sets itself each station case and other specification.
The rapidly and efficiently circulation that the present invention can be used for hospital Jing Pei center, storehouse and the industry such as postal service, electric business, clothing divides
Pick;Monolayer blanking port of the present invention, that is, the collection quantity of casing is 20~100;Disposal ability 1500~3000 per hour;Install
Form:Modularized design, segmentation is installed, and both sides passageway requires as 600~900mm;The present invention can Customization Module, long>4 meters,
The longest can be to 100 meters, a width of 1.6~3 meters, model is different, and size is different;A height of 700mm~3000mm substitutes artificial operation, greatly
The big accuracy improving sort efficiency and sorting.
For preventing injury accident, when the present invention runs, around the dolly of circulation rotating, there is case omnibearing protection, carry wheel driving
Dynamic device and Timing Belt also have case to protect;Two ends of the present invention top, equipped with enabling, can conveniently be keeped in repair;Dolly bottom is equipped with Buddhist nun
Imperial plate, can mitigate vibrating noise;Driven pulley mechanism 10 and driving wheel mechanism 15 all have micromatic setting, convenient installation belt.
Equipped with wheel on the push rod of electric magnet 12, i.e. 3rd bearing 11, when push rod rises contact dolly 18 and opens turnover panel,
Frictional force is rolling friction.Equipped with directive wheel on dolly 18, directive wheel moves in gathering sill it is ensured that dolly straight ahead.
Above the specific embodiment of the present invention is described.It is to be appreciated that the invention is not limited in above-mentioned
Particular implementation, those skilled in the art can make various modifications or modification within the scope of the claims, this not shadow
Ring the flesh and blood of the present invention.
Claims (8)
1. a kind of efficient automatic circulation type sorting system is it is characterised in that include general frame, driving wheel mechanism, driven turbine
Structure, motor, Timing Belt, dolly and storage part;
Wherein, described driving wheel mechanism and described driven pulley mechanism are arranged on the inner side of described general frame, described active turbine
Connected by Timing Belt between structure and described driven pulley mechanism;
Described dolly connects described Timing Belt, and described Timing Belt drives described dolly circulation rotating;Described storage part is arranged on little
The downside of the circulation rotating route of car;
Described motor is used for driving described driving wheel mechanism;
Also include controller, scanning device, electric magnet and push rod;
Described scanning device and described electric magnet connect described controller;Described electric magnet is arranged in described general frame and arranges
Upside in described storage part;Described electric magnet is corresponded with described storage part;
Described scanning device is used for scanning bar code, Quick Response Code or the color of little in-car product to be sorted;Described controller is according to little
The bar code of in-car product to be sorted, Quick Response Code or color control the energising of the electric magnet on the upside of corresponding storage part;Described electromagnetism
Ferrum drives described push rod to turn down the turnover panel of dolly, in the storage part of downside thus little in-car product to be sorted drops automatically;
Described dolly includes the first connection pillar, the second connection pillar, framework, turnover panel, turnover panel locking part, rotating shaft and castor;
Described first connection pillar is connected by framework with the described second connection pillar;One end of described turnover panel passes through described the
Two connect a column articulated described framework, and the other end is by framework described in described turnover panel locking part detachable connection;Described castor sets
Put the downside in described framework;
Described turnover panel can overturn between the open position and the closed position, when described turnover panel is located at make position, described turns over
Plate in the upside of described turnover panel locking part, by described turnover panel locking part card and;When described turnover panel is located at open position, described turn over
Plate is in the downside of described turnover panel locking part;
Turnover panel locking part includes rocking bar, torsion spring and skewback;
Described rocking bar is flexibly connected described framework and connects described framework by described torsion spring;The side of described turnover panel is provided with
One bearing, described rocking bar passes through described skewback and connects described clutch shaft bearing;
When stirring rocking bar to certain angle, described turnover panel can be turned down around the second connection pillar rotation;
Described electric magnet stirs described rocking bar by driving described push rod.
2. efficient automatic circulation type sorting system according to claim 1 is it is characterised in that also including Push-button lamp, described
Push-button lamp connects described controller;Described Push-button lamp is arranged in described general frame and is arranged on the upside of described storage part;
When the product to be sorted in storage part reaches setting quantity, described Push-button lamp is lighted;After described Push-button lamp is pressed, institute
The counting stating storage part resets.
3. efficient automatic circulation type sorting system according to claim 1 is it is characterised in that also include reductor;Described
Motor passes through described reductor and connects described driving wheel mechanism.
4. efficient automatic circulation type sorting system according to claim 1 it is characterised in that described storage part include some
The casing of individual neighbouring setting.
5. efficient automatic circulation type sorting system according to claim 1 is it is characterised in that described dolly also includes guiding
Wheel, described directive wheel is arranged on the downside of described framework;
In described general frame, described circulation rotating route is provided with gathering sill;Described directive wheel moves along described gathering sill.
6. efficient automatic circulation type sorting system according to claim 1 is it is characterised in that also to include dolly turnover panel automatic
Playback mechanism;
Described dolly turnover panel automatic homing mechanism is used for the automatic homing of described turnover panel.
7. efficient automatic circulation type sorting system according to claim 6 is it is characterised in that described dolly turnover panel is returned automatically
Position mechanism includes support, interior chuck, outer chuck, second bearing and polyurethane circle;
Described interior chuck is used for clamping the inner ring of described second bearing, and described interior chuck passes through described support and connects described overall frame
Frame;Described outer chuck is used for clamping inner ring and the polyurethane circle of described second bearing.
8. efficient automatic circulation type sorting system according to claim 1 it is characterised in that described dolly also include spacing
Block, rotating shaft and block;One end of described turnover panel connects described second connection pillar, described limited block and described by axis of rotation
Block is arranged on the outside of described framework;Described limited block connects described rotating shaft;Described block is arranged under described limited block
Side, for limiting the movement angle of described limited block.
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CN201410579444.5A CN104399680B (en) | 2014-10-24 | 2014-10-24 | Efficient automatic circulating sorting system |
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CN201410579444.5A CN104399680B (en) | 2014-10-24 | 2014-10-24 | Efficient automatic circulating sorting system |
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CN104801494B (en) * | 2015-04-20 | 2017-12-05 | 泰州永盛包装股份有限公司 | A kind of intelligent sorting device and method applied to express mail |
CN105151765B (en) * | 2015-09-09 | 2017-09-19 | 苏州艾隆科技股份有限公司 | A kind of infusion bag sorting system |
CN105964549B (en) * | 2016-05-26 | 2019-01-11 | 杭州迅工科技有限公司 | Lower leaky sorts platform |
CN106516614A (en) * | 2016-11-25 | 2017-03-22 | 广东天机工业智能***有限公司 | Synchronous circulating mechanism |
CN106862090A (en) * | 2017-03-14 | 2017-06-20 | 杭州瓦瑞科技有限公司 | The sorting system and its method for sorting of express mail |
CN107051890B (en) * | 2017-03-14 | 2023-03-17 | 杭州瓦瑞科技有限公司 | Sorting device for express items |
CN107309176A (en) * | 2017-07-17 | 2017-11-03 | 刘振 | Under shed formula sorts car |
CN107377410A (en) * | 2017-07-24 | 2017-11-24 | 合肥星袖机械科技有限公司 | A kind of material transportation automatic sorting device system based on Quick Response Code identification |
CN108408350A (en) * | 2018-04-25 | 2018-08-17 | 张颖 | Purely mechanical pallet sorting device and pallet method for sorting |
CN109158329A (en) * | 2018-08-03 | 2019-01-08 | 盐城鹰昌服饰印花有限公司 | A kind of equipment for the vanning of dress-goods automatic sorting |
CN113548382B (en) * | 2021-07-26 | 2022-10-21 | 湖南工商大学 | Circular circulating type material conveying device for machining of mechanical parts |
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