CN104390869A - Rapid high-water material strength detector and using method thereof - Google Patents
Rapid high-water material strength detector and using method thereof Download PDFInfo
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- CN104390869A CN104390869A CN201410715783.1A CN201410715783A CN104390869A CN 104390869 A CN104390869 A CN 104390869A CN 201410715783 A CN201410715783 A CN 201410715783A CN 104390869 A CN104390869 A CN 104390869A
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Abstract
The invention discloses a rapid high-water material strength detector and a using method thereof. The detector consists of four parts, namely a bracket system, a power system, an injection system and a measurement and calculation system. The using method comprises the following four steps: leveling a material, mounting-preparing, detecting and measuring-calculating. The rapid high-water material strength detector and the using method thereof disclosed by the invention have the novelty that the injection of a ball coronary measuring head is adopted, and the diameter of a round pit knocked by the ball coronary measuring head on the material is measured in the measurement and calculation process. The diameter measurement is intuitive and convenient, data measured by adopting the ball coronary measuring head are accurate and stable, and the technical effect of safely, conveniently and rapidly measuring the high-water material strength is achieved.
Description
Technical field
The present invention relates to a kind of high-water material intensity detector and using method thereof, particularly a kind of can convenient fast, all-dimensional multi-angle measures intensity detector and the using method thereof of high-water material intensity.
Background technology
High-water material, also known as the solid material of high-moisture quick-setting, a kind of inexpensive, easy to use, and there is the pumpability support material of certain mechanical property, be mainly used in the construction materials such as mining engineering roadway support, goaf filling, bolt-spray support, also can be used as the use material of underground works, underground chamber filling, grouting for water plugging, foundation stabilization etc.
As a kind of new material, at present, the strength test of high-water material is tested mainly through shop experiment, and on-the-spot instant Quick Measurement there is no specialized equipment.
And the instant Quick Measurement instrument in existing similar material working-yard, for injection type mortar strength detector (as Chinese patent ZL94219060.2, ZL96205094.6, ZL01201111.8 etc.), these instruments all adopt surveys nail as penetrator.For high-water material, these instruments have the following disadvantages:
1, survey the meticulous injection of nail excessively dark, get nail difficulty.For ZL96205094.6, survey nail length between 20-50mm, survey nail diameter between 2.5-6.0mm, impulsive force 300-950N, and high-water material common intensity only has 1-10MPa, facts have proved, it is excessively dark that these injection type mortar strength detectors survey the meticulous injection of nail, and because injection is excessively dark, high-water material intensity is relatively on the low side, survey nail in taking-up process, easily cause hole wall breakage and high-water material chip to produce and filling hole wall, cause getting nail difficulty.
2, depth of penetration measures difficulty.Adopt and survey nail penetration method and generally need to measure nail depth of penetration with special measuring tool, the compressive strength of the surveyed mortar that then converted by the relation of the survey of setting up in advance nail depth of penetration and mortar compressive strength.This " special measuring tool " is generally employing and reinserts gaging hole measurement with the spike measuring tool surveying the same specification of nail, reads the gaging hole degree of depth with vernier caliper or more advanced digital display device.Such measurement operation is loaded down with trivial details, need to blow off process to gaging hole before measuring hole intraclast is removed, and needing careful gaging hole of being put into by measuring tool also to try one's best collision free hole wall in order to avoid cause hole wall collapse, these all result in depth of penetration and measure difficulty.
3, accuracy of measurement is on the low side.Because high-water material intensity is relatively low; when using measuring tool to remeasure; usually measuring tool can be caused can not to measure gaging hole well because of undue force; conference of exerting oneself causes measuring tool to be pressed into high-water material in gaging hole to cause gaging hole to deepen and cause fathoming and become large and institute surveys low strength, and little meeting of exerting oneself causes measuring tool press-in deficiency to cause surveyed low strength.And survey nail easily causes hole wall breakage and high-water material chip to produce and filling hole wall in taking-up process, also can affect the measurement of follow-up measuring tool.On the other hand, meticulous owing to surveying nail, affect too responsive in penetration process to external world, cause surveyed data fluctuations excessive.
In sum, there is no the intensity Quick testing instrument that high-water material is special at present, and due to the singularity of high-water material, there is many deficiencies and can not perform well in high-water material strength detection in existing penetration type intensity Quick testing instrument at present.
Summary of the invention
The invention provides a kind of high-water material intensity fast detector.This detector comprises mounting system, power system, injection system and calculating system four part.
Wherein, mounting system refers to the main body rack of detector involved in the present invention, and power system and injection system are fixed and link together by headspace, provides gripping and protective device so that safe and portable operation simultaneously.
Wherein power system refers to as injection system provides the device of injection institute energy requirement, and, this system also should in each testing process release standard energy.Particularly, the power source of this power system can be Compress Spring, also can be other forms such as electronic, pneumatic, release energy in each testing process and also can change according to the difference of the intensity of high-water material and injection system spherical crown shape gauge head, but for possessing comparability and follow-up making intensity correspondence table, releasing energy must be standard number and depth of penetration and intensity have the corresponding conversion relation of standard at every turn.
Wherein injection system refers to power system to release energy and is converted into penetrator kinetic energy, and drive penetrator spherical crown shape gauge head to clash into measure and monitor the growth of standing timber and expect and form the depth of penetration corresponding with the surveyed strength of materials.It should be noted that, detector provided by the present invention improves penetrator by the drawback of avoiding background technology to be carried, injection system not adopts the form surveying nail injection, but adopt spherical crown shape gauge head to clash into institute's test material sample and on material the round pool of knocking-on different bore different depth, the degree of depth of round pool, bore with the intensity of expecting of measuring and monitoring the growth of standing timber corresponding.
Wherein calculating system refer to the degree of depth, the bore clashing into the round pool that material is formed by measuring spherical crown shape gauge head converse the intensity of material of measuring and monitoring the growth of standing timber.It should be noted that, for avoid background technology carry measurement difficulty drawback, consider that the degree of depth and the round pool of the round pool that measurement spherical crown shape gauge head shock material is formed show that maximum caliber has correlativity, the measurement parameter of detector provided by the present invention is no longer the degree of depth, and change the diameter measuring round pool into, measure diameter and the instrument of vernier caliper and so on can be adopted to measure.It is evident that, compare the degree of depth, the diameter measuring round pool is more convenient and accurate.
In addition, the invention provides the using method of this high-water material intensity fast detector.This detector using method comprises mounting system, power system, injection system and the tetrameric synergy of calculating system.Specifically, this detector using method comprises the following steps:
One, material leveling.Material surface to be flattened before the start of the measurement, produce an area and enough place the plane of detector size for strength test.It should be noted that in flattening course, extruding institute of can not too exerting oneself measure and monitor the growth of standing timber material in case to survey intensity bigger than normal.In addition, this leveling plane can be horizontal direction, may also be vertical direction, also can be other angle.
Two, preparation is installed.Select suitable power system and injection system according to the strength of materials, power system and injection system unit are installed and is fixed on mounting system, thus detector is assembled into one.Then operational power system, produces and stores mechanical injection institute energy requirement, completing preliminary work.
Three, detect.Holding detector makes it perpendicular to leveling plane, and detector is tightly propped up material leveling plane, start power system, storage power is discharged, under the effect of releasing energy, injection system flattens planar impact and a knocking-on round pool to material, is then removed by detector.
Four, calculate.Round pool knocking-on for injection system is cleaned out, then measures round pool diameter with vernier caliper and so on measuring tool, then according to the diameter of round pool with the intensity corresponding relation of expecting of measuring and monitoring the growth of standing timber find out the intensity level of expecting of measuring and monitoring the growth of standing timber.It should be noted that, can in laboratory in advance by the diameter of round pool with the intensity corresponding relation of expecting of measuring and monitoring the growth of standing timber find out and be depicted as and show so that the view of the scene.It should be noted that, when detector operates, injection system gauge head placement direction is different, the diameter of corresponding round pool with measure and monitor the growth of standing timber the intensity corresponding relation of expecting can be different, need to select different mapping tables according to different placement directions.
It is evident that, measuring diameter more intuitively more convenient than fathoming, and spherical crown shape gauge head volume comparatively to survey nail much larger, in testing process, anti-ectocine ability is stronger, to survey data more stable and accurate.And only require when detector involved in the present invention is called for short the strength of materials that detector is perpendicular to leveling plane, the angle of leveling plane is also unrestricted, can be horizontal direction also can be vertical direction, can be more other angles.
In sum, the present invention can realize the technique effect that safe and convenient is quick, all-dimensional multi-angle measures high-water material intensity.
accompanying drawing
Fig. 1, detector structural representation involved in the present invention.
Wherein, 1, rack body; 2, power box; 3, injection bar; 4, spherical crown shape gauge head; 5, cushion block; 6, gauge head bearing; 7, power excites button; 8, start button is detected; 9, handle.
Fig. 2, injection system of the present invention clash into institute measure and monitor the growth of standing timber material formation round pool schematic diagram.
Wherein, 4, spherical crown shape gauge head; 10, round pool; 11, round pool diameter; 12, detected object.
Embodiment
Will be explained in greater detail below now a kind of optimal way, it should be noted that, the present invention is not only limited to this kind of embodiment, on the contrary, the present invention also covers in involved right spirit and scope of the invention in various substitute modes, remodeling, equivalent way and other embodiments.
According to the preferred embodiment of the present invention, as shown in Figure 1, detector involved in the present invention comprises following major part: 1, rack body; 2, power box; 3, injection bar; 4, spherical crown shape gauge head; 5, cushion block; 6, gauge head bearing; 7, power excites button; 8, start button is detected; 9, handle.Wherein, rack body 1, cushion block 5 and handle 9 form mounting system, and power box 2, power excite button 7, detection start button 8 forms power system, and injection bar 3, spherical crown shape gauge head 4 and gauge head bearing 6 form injection system jointly.Power box 2 can be machine power, also can be the various ways preferred compressed springs such as pneumatic or electronic.Calculating system is made up of measuring tool and conversion relation table, and measuring tool can be vernier caliper, conversion relation table need carry out theory deduction and laboratory test determine.
The preferred using method of one of the present invention can be:
One, material leveling.By detected object material 12 surface evening, an area to be produced and enough places the plane of detector size for strength test before the start of the measurement.
Two, preparation is installed.Select suitable power box 2 and injection system spherical crown shape gauge head 4 according to the strength of materials, install 2 and 4 and be fixed on mounting system rack body 1, thus detector is assembled into one.Then press power and excite button 7, power box 2 produced and stores mechanical injection institute energy requirement, taking off assistor and namely complete preliminary work.
Three, detect.Hold handle 9 hold detector make its perpendicular to leveling plane, detector cushion block 5 is tightly propped up detected object material 12 and flattens plane, press and detect start button 8, by the fault offset that power box 2 stores, under the effect of releasing energy, injection system injection bar 3 and spherical crown shape gauge head 4 flatten planar impact and a knocking-on round pool 10 to detected object material 11, are then removed by detector.
Four, calculate.Measure round pool 10 diameter with vernier caliper and so on measuring tool, then according to the diameter 13 of round pool with the intensity corresponding relation of expecting of measuring and monitoring the growth of standing timber find out the intensity level of expecting of measuring and monitoring the growth of standing timber.In addition, to need in laboratory in advance by the diameter of round pool with the intensity corresponding relation of expecting of measuring and monitoring the growth of standing timber find out and be depicted as and show so that the view of the scene.It should be noted that, when detector operates, injection system gauge head placement direction is different, the diameter of corresponding round pool with measure and monitor the growth of standing timber the intensity corresponding relation of expecting can be different, need to select different mapping tables according to different placement directions.
In view of measurement diameter is more intuitively more convenient than fathoming, and spherical crown shape gauge head volume comparatively to survey nail much larger, in testing process, anti-ectocine ability is stronger, to survey data more stable and accurate; Again on the one hand, leveling plane can be multi-angle, and detector volume is little, can realize all-dimensional multi-angle thus and detect.
Visible detector involved in the present invention can realize the technique effect that safe and convenient is quick, all-dimensional multi-angle measures high-water material intensity.
Claims (4)
1. a high-water material intensity detector, this detector is made up of mounting system, power system, injection system and calculating system four part.
2. as claimed in claim 1, the feature of mounting system is the main body rack forming detector, and power system and injection system are fixed and link together by headspace, provides gripping and protective device so that safe and portable operation simultaneously; The feature of power system is the standard energy needed for the injection of injection system with mechanical; The feature of injection system be to adopt spherical crown shape gauge head to clash into institute's test material sample under standard energy effect and on material the round pool of knocking-on different bore different depth, and the diameter of round pool with the intensity of expecting of measuring and monitoring the growth of standing timber corresponding; The diameter that the feature of calculating system is to clash into by measuring spherical crown shape gauge head the round pool that institute's test material sample is formed converse the intensity of material of measuring and monitoring the growth of standing timber.
3. a using method for high-water material intensity detector, comprising: material leveling, installation prepare, detect, calculate four steps.
4. as claimed in claim 3, the feature of material screed step is material surface to be flattened before the start of the measurement, produces an area and enough places the plane of detector size for strength test; Install the feature of preparation process to be select suitable power system and injection system according to the strength of materials and be assembled into one, then operational power system, produces and stores mechanical injection institute energy requirement; The feature of detecting step is that injection system flattens planar impact and a knocking-on round pool to material under the effect of releasing energy; The feature of measuring and calculating step is to measure round pool diameter with vernier caliper and so on measuring tool, then according to the diameter of round pool with the intensity corresponding relation of expecting of measuring and monitoring the growth of standing timber converse the intensity level of expecting of measuring and monitoring the growth of standing timber.
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CN201410715783.1A CN104390869A (en) | 2014-12-02 | 2014-12-02 | Rapid high-water material strength detector and using method thereof |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4531401A (en) * | 1983-12-23 | 1985-07-30 | Rca Corporation | Impact test apparatus |
CN2270227Y (en) * | 1996-03-18 | 1997-12-10 | 中国建筑科学研究院建筑结构研究所 | Injection-type mortar strength tester |
CN103604701A (en) * | 2013-11-28 | 2014-02-26 | 国家电网公司 | Device and method for detecting concrete compressive strength of in-service electric pole |
-
2014
- 2014-12-02 CN CN201410715783.1A patent/CN104390869A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4531401A (en) * | 1983-12-23 | 1985-07-30 | Rca Corporation | Impact test apparatus |
CN2270227Y (en) * | 1996-03-18 | 1997-12-10 | 中国建筑科学研究院建筑结构研究所 | Injection-type mortar strength tester |
CN103604701A (en) * | 2013-11-28 | 2014-02-26 | 国家电网公司 | Device and method for detecting concrete compressive strength of in-service electric pole |
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