CN104389242A - Cellular cushion packaging material and production method thereof - Google Patents
Cellular cushion packaging material and production method thereof Download PDFInfo
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- CN104389242A CN104389242A CN201410652020.7A CN201410652020A CN104389242A CN 104389242 A CN104389242 A CN 104389242A CN 201410652020 A CN201410652020 A CN 201410652020A CN 104389242 A CN104389242 A CN 104389242A
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Abstract
The invention relates to a cellular cushion packaging material. The cellular cushion packaging material comprises a surface paper layer, a middle layer and a bottom paper layer, wherein the surface paper layer is a glossy paper layer, the middle layer is a cellular paper layer and the bottom paper layer is a jointing paper layer; the production method comprises paper pulp preprocessing, pre-forming of shaped paper, and forming of the shaped paper, thereby obtaining the cushion packaging material; the production method is capable of being used for forming a paper structural layer of a three-layer structure in the production process of papermaking. The cushioning middle layer in the cushion packaging paper material is of a cellular structure and the upper and lower two layers of the materials are integrated, the material is suitable for being used in occasions of all the cushion packaging material application. The cellular cushion packaging material has the advantages of high vibration resistance and high impact resistance.
Description
Technical field
The present invention relates to a kind of packaging material, particularly a kind of cellular buffering package paper and production method thereof.
Background technology
At present, the industrial products packaging that China has continued to use more than 50 year all adopts three layers or five layers of corrugated paper packaging as the main material of buffering package and method.In the hope of its product can be protected preferably not by the damage of transport, handling process in the packing of product, transport, externally delivery process.But due to the hole shape structure that corrugated paper structure is the arrangement of unidirectional vertical type, it can only bear the impulsive force of single direction under external impacts, buffer protection effect is always not as people's will.Along with society improves day by day to the requirement of packaging material and technology, and the requirement of product cost minimumization, New Buffering packaging material have become very urgent primary demand.And the manufacturing process of used pit amortizing packaging material (being commonly called as corrugated paper) is seen, it is by being composited in carton process through the shaping pit intermediate layer of aft-loaded airfoil and facial tissue and ground paper layer alone, therefore its production procedure is longer, production technology link is numerous, quality is comparatively complicated by portion of place factor.
Summary of the invention
The object of the invention is to overcome above deficiency, a kind of cellular amortizing packaging material and the production method thereof with high vibration resistance and high impact-resistance are provided.
Object of the present invention is achieved through the following technical solutions: a kind of cellular amortizing packaging material, and packaging material comprise facial tissue layer, intermediate layer and ground paper layer, and facial tissue layer is high machine-glazed paper layer, and intermediate layer is cellular ply of paper, and ground paper layer is connection ply of paper.
Further improvement of the present invention is: described intermediate layer comprises the support body and honeycomb air cushioning bubble that are formed by honeycomb structure form, support body comprises multiple honeycomb lattice, each honeycomb lattice is hexagon, multiple honeycomb lattice is connected with hexagon hexagon, fuse frame by interlayer between the nest wall of multiple honeycomb lattice and form mutual support, cavity position in each honeycomb lattice forms sky nest rib lattice, and empty nest rib lattice form honeycomb air cushioning bubble.
A method for cellular amortizing packaging material, comprises the following steps:
A, first preprocessing paper pulp;
B, type paper pre-profiling: paper pulp is sprayed on the vertical pattern roller of honeycomb through paper pulp nozzle by quantitative requirement, after the first doctor roll roll-in, forming the quantitative paper pulp of design is filled on the vertical pattern roller of honeycomb, the vertical pattern roller of honeycomb moves forward, high-pressure hot air in roll body carries out solidifying in quick wall to the pulp material be attached in making honeycomb paper demoulding band formwork erection simultaneously, the knockout press from bottom to top that the release scraper of honeycomb type paper is formed because of the motion of making honeycomb paper demoulding band formwork erection, type paper is impelled upwards progressively to depart from making honeycomb paper demoulding band formwork erection bottom the wall of making honeycomb paper demoulding band formwork erection, and along the preliminary form of making honeycomb paper demoulding band formwork erection shape forming paper, enter making honeycomb paper calibrator thereupon and carry out preliminary hydro-extraction solidification and fortune Changing Direction Type paper three layers of composite roll with equipment move, meanwhile, base stock application roll drenches device by rubber cement cloth and the second doctor roll is ferreted out and the base stock original paper layer formed, after pulp recovery more than needed is scraped and is revolved and scrape, the base stock formed enters upper and lower paper composite pressure roller, after upper and lower paper composite pressure roller, compound is carried out with the honeycomb type paper being transported to type paper three layers of composite roll, form the type paper just type of three-decker,
C, type paper is shaping: while the first type of the type paper forming three-decker, facial tissue rubber cement slurry bucket is after the control of facial tissue applying glue doctor roll, the bright film of the type that the puts on paper forming one deck controllable thickness just in type or look film or photochromic double-purpose film, enter the facial tissue applying glue roller that adds lustre to through facial tissue mixing mill and carry out the honeycomb type paper recombination region of type paper three layers of composite roll, due to the hydrophily of roll gap pressure and light liquid, the facial tissue applying glue film liquid added lustre on roller is impelled to transfer in the first type of type paper of three-decker, the outer coversheet of the first type of type paper of this light liquid and three-decker forms the type paper ply of paper of satisfactory three-decker, glue more than needed is struck off removing through the release scraper of facial tissue, now, type paper is shaping, enter type paper stereotype plate through type paper paper polishing apparatus to shape, and enter thereupon type paper dewater unit carry out drying process obtain cellular amortizing packaging material.
The present invention compared with prior art has the following advantages: the high vibration resistance that honeycomb type paper is formed and high impact-resistance, amortizing packaging material is brought up to cellular active buffer by the passive buffered forms of pit (namely now using pit corruggted wrapping) and founds nest form.While greatly improving buffering package performance, significantly reduce paper unit material amount, unit cost price and packing case production procedure and time, improve production work efficiency.
accompanying drawing illustrates:
Fig. 1 is the molding flat form of honeycomb buffering package section bar of the present invention;
Fig. 2 is the flow chart that paper honeycomb type paper of the present invention is produced;
Fig. 3 is the product structure figure of three layers of honeycomb type paper;
Number in the figure: 1-facial tissue layer, 2-intermediate layer, 3-ground paper layer, 4-honeycomb air cushioning steeps, 5-honeycomb lattice, 6-interlayer fuses frame, 7-paper pulp nozzle, the vertical pattern roller of 8-honeycomb, 9-first doctor roll, the release scraper of 10-honeycomb type paper, 11-making honeycomb paper demoulding band formwork erection, 12-making honeycomb paper calibrator, 13-type paper three layers of composite roll, 14-base stock application roll, 15-rubber cement cloth drenches device, 16-second doctor roll, 17-pulp recovery of having more than needed is scraped, 18-upper and lower paper composite pressure roller, 19-facial tissue rubber cement slurry bucket, 20-facial tissue applying glue doctor roll, the mixing mill of 21-facial tissue, the applying glue of 22-facial tissue adds lustre to roller, the release scraper of 23-facial tissue, 24-paper paper polishing apparatus, 25-type paper stereotype plate, 26-empty nest rib lattice, 27-type paper dewater unit.
detailed description of the invention:
in order to deepen the understanding of the present invention, below in conjunction with embodiment and accompanying drawing, the invention will be further described, and this embodiment only for explaining the present invention, does not form limiting the scope of the present invention.
Invention shows a kind of detailed description of the invention of cellular amortizing packaging material, packaging material comprise facial tissue layer 1, intermediate layer 2 and ground paper layer 3, facial tissue layer 1 is high machine-glazed paper layer, intermediate layer 2 is cellular ply of paper, ground paper layer 3 is connection ply of paper, preferred interlayer 2 of the present invention comprises the support body and honeycomb air cushioning bubble 4 that are formed by honeycomb structure form, support body comprises multiple honeycomb lattice 5, each honeycomb lattice 5 is hexagon, multiple honeycomb lattice 5 is connected with hexagon hexagon, fuse frame 6 by interlayer between the nest wall of multiple honeycomb lattice 5 and form mutual support, cavity position in each honeycomb lattice 5 forms sky nest rib lattice 26, empty nest rib lattice 26 form honeycomb air cushioning bubble 4.
Cellular amortizing packaging material of the present invention have employed three-ply paper matter structure and the body paper section bar of a copy paper formation integrated solid sizing material.It adopts the mode of three body one machines, the production and preparation of one-step finishing type paper in paper paper-making process.In manufacture production process, it applies traditional cylinder copy paper mode, increase special vertical net copy paper simultaneously and form the method in cellular intermediate layer.Again through the shaping copy paper composition operation of mixed once of upper paper and lower paper, the final cellular buffering package section bar forming cellular three-decker integration.
The present invention fundamentally changes the limitation of paper wrapper, from higher, better, more practical aspect solves the deficiency now using packaging material, fundamentally changes the pit amortizing packaging material continuing to use decades.Meanwhile, from the manufacturing process of used pit amortizing packaging material (being commonly called as corrugated paper), it is by being composited in carton process through the shaping pit intermediate layer of aft-loaded airfoil and facial tissue and ground paper layer alone.Therefore its production procedure is longer, production technology link is numerous, quality is comparatively complicated by portion of place factor.Cellular amortizing packaging material of the present invention, by the paper material of three layers of different purposes function, while intermediate layer forms cellular paper mold, upper floor height machine-glazed paper and lower floor connect the cellular shock resistance structure paper of paper and intermediate layer one-shot forming and the buffering package section bar produced while combining together.The present invention, creates basic change from technique and application mode.
Be illustrated in figure 1 the molding flat form of honeycomb buffering package section bar.Honeycomb lattice 5 with hexagon hexagon be connected honeycomb form and gain the name, fusing frame 6 by interlayer between nest wall forms strong mutual support force, and its cavity position defines sky nest rib lattice 26.In Packaging buffering application, external force is once produce impact to packaging material, then formed between empty nest rib and mutually involve power, simultaneously, the air formed in empty nest rib lattice 26 space plays extremely strong cushioning effect, and the honeycomb structure that its hexagon is connected, vital effect is played for anti-impact force and outside hitting power.
Be illustrated in figure 2 the flow chart that paper honeycomb type paper is produced, comprise the following steps:
A, first preprocessing paper pulp;
B, type paper pre-profiling: paper pulp is sprayed on the vertical pattern roller 8 of honeycomb through paper pulp nozzle 7 by quantitative requirement, after the first doctor roll 9 roll-in, forming the quantitative paper pulp of design is filled on the vertical pattern roller 8 of honeycomb, the vertical pattern roller 8 of honeycomb moves forward, high-pressure hot air in roll body carries out solidifying in quick wall to the pulp material be attached in making honeycomb paper demoulding band formwork erection 11 simultaneously, the knockout press from bottom to top that the release scraper 10 of honeycomb type paper is formed because of the motion of making honeycomb paper demoulding band formwork erection 11, type paper is impelled upwards progressively to depart from making honeycomb paper demoulding band formwork erection 11 bottom the wall of making honeycomb paper demoulding band formwork erection 11, and along the preliminary form of making honeycomb paper demoulding band formwork erection 11 shape forming paper, enter making honeycomb paper calibrator 12 thereupon and carry out preliminary hydro-extraction solidification and fortune Changing Direction Type paper three layers of composite roll 13 with equipment move, meanwhile, base stock application roll 14 drenches device 15 by rubber cement cloth and the second doctor roll 16 is ferreted out and the base stock original paper layer formed, through pulp recovery more than needed scrape 17 revolve and scrape after, the base stock formed enters upper and lower paper composite pressure roller 18, after upper and lower paper composite pressure roller 18, compound is carried out with the honeycomb type paper being transported to type paper three layers of composite roll 13, form the type paper just type of three-decker,
C, type paper is shaping: while the first type of the type paper forming three-decker, facial tissue rubber cement slurry bucket 19 is after the control of facial tissue applying glue doctor roll 20, the bright film of the type that the puts on paper forming one deck controllable thickness just in type or look film or photochromic double-purpose film, enter the facial tissue applying glue roller 22 that adds lustre to through facial tissue mixing mill 21 and carry out the honeycomb type paper recombination region of type paper three layers of composite roll 13, due to the hydrophily of roll gap pressure and light liquid, the facial tissue applying glue film liquid added lustre on roller 22 is impelled to transfer in the first type of type paper of three-decker, the outer coversheet of the first type of type paper of this light liquid and three-decker forms the type paper ply of paper of satisfactory three-decker, glue more than needed is struck off removing through the release scraper 23 of facial tissue, now, type paper is shaping, enter type paper stereotype plate 25 through type paper paper polishing apparatus 24 to shape, and enter thereupon type paper dewater unit 27 carry out drying process obtain cellular amortizing packaging material.
The product structure that the three layers of honeycomb type paper adopting above-mentioned embodiment to manufacture is formed, as shown in Figure 3.Facial tissue layer 1 is combined into by type paper and light layer; The support body that intermediate layer 2 is formed by honeycomb structure form and honeycomb air cushioning bubble 4 form jointly, and constitute the section bar paper of the fixed lattice that integrated honeycomb-lattice is formed with ground paper layer 3.
Paper of the present invention is in manufacture production process, form the paper structure layer of three-decker, wherein be honeycomb type structure as buffer intermediate layer and with the upper and lower two layers paper buffering package paper material combined together, cellular amortizing packaging material every layer is raw material by former pulpwood, form integral structure between each layer and do not have delamination appearance, structure or level and every layer of paper pulp each other merge and once complete in the copy paper manufacture of papermaking, cellular amortizing packaging material has more packing timber superiority, compared with existing use three layers of corrugation packaging material of identical weight or same volume, its volume and weight reduces by 19% and 21% respectively, its buffering package protected effect but increases by 36% simultaneously, new material is applicable to the occasion of all amortizing packaging material purposes, adopt the mode of three body one machines, the production and preparation of one-step finishing type paper in paper paper-making process.In manufacture production process, it applies traditional cylinder copy paper mode, increase special vertical net copy paper simultaneously and form the method in cellular intermediate layer.Again through the shaping copy paper composition operation of mixed once of upper paper and lower paper, the final cellular buffering package section bar forming cellular three-decker integration.This method fundamentally changes the limitation of the existing amortizing packaging material of papery.From higher, better, more practical aspect solves the deficiency now using packaging material, fundamentally can instead of the pit amortizing packaging material continuing to use decades.
The high vibration resistance that honeycomb type paper of the present invention is formed and high impact-resistance, bring up to cellular active buffer by amortizing packaging material by the passive buffered forms of pit (namely now using pit corruggted wrapping) and found nest form.While greatly improving buffering package performance, significantly reduce paper unit material amount, unit cost price and packing case production procedure and time.
Claims (3)
1. a cellular amortizing packaging material, it is characterized in that: described packaging material comprise facial tissue layer (1), intermediate layer (2) and ground paper layer (3), described facial tissue layer (1) is high machine-glazed paper layer, and described intermediate layer (2) are cellular ply of paper, and described ground paper layer (3) is connection ply of paper.
2. cellular amortizing packaging material according to claim 1, it is characterized in that: described intermediate layer (2) comprise the support body and honeycomb air cushioning bubble (4) that are formed by honeycomb structure form, described support body comprises multiple honeycomb lattice (5), each described honeycomb lattice (5) is hexagon, multiple described honeycomb lattice (5) is connected with hexagon hexagon, fuse frame (6) formation by interlayer between the nest wall of multiple described honeycomb lattice (5) mutually to support, cavity position in each described honeycomb lattice (5) forms sky nest rib lattice (26), described empty nest rib lattice (26) form honeycomb air cushioning bubble (4).
3. produce a method for the cellular amortizing packaging material described in claim 1, it is characterized in that, comprise the following steps:
A, first preprocessing paper pulp;
B, type paper pre-profiling: paper pulp is sprayed on the vertical pattern roller (8) of honeycomb through paper pulp nozzle (7) by quantitative requirement, after the first doctor roll (9) roll-in, forming the quantitative paper pulp of design is filled on the vertical pattern roller (8) of honeycomb, the vertical pattern roller (8) of honeycomb moves forward, high-pressure hot air in roll body carries out solidification in quick wall to the pulp material be attached in making honeycomb paper demoulding band formwork erection (11) simultaneously, the knockout press from bottom to top that the release scraper of honeycomb type paper (10) is formed because of making honeycomb paper demoulding band formwork erection (11) motion, type paper is impelled upwards progressively to depart from making honeycomb paper demoulding band formwork erection (11) bottom the wall of making honeycomb paper demoulding band formwork erection (11), and along the preliminary form of making honeycomb paper demoulding band formwork erection (11) shape forming paper, enter making honeycomb paper calibrator (12) thereupon and carry out preliminary hydro-extraction solidification and fortune Changing Direction Type paper three layers of composite roll (13) with equipment are mobile, meanwhile, base stock application roll (14) drenches device (15) by rubber cement cloth and the second doctor roll (16) is ferreted out and the base stock original paper layer formed, scrape after (17) revolve and scrape through pulp recovery more than needed, the base stock formed enters upper and lower paper composite pressure roller (18), after upper and lower paper composite pressure roller (18), compound is carried out with the honeycomb type paper being transported to type paper three layers of composite roll (13), form the type paper just type of three-decker,
C, type paper is shaping: while the first type of the type paper forming three-decker, facial tissue rubber cement slurry bucket (19) is after the control of facial tissue applying glue doctor roll (20), the bright film of the type that the puts on paper forming one deck controllable thickness just in type or look film or photochromic double-purpose film, enter the facial tissue applying glue roller (22) that adds lustre to through facial tissue mixing mill (21) and carry out the honeycomb type paper recombination region of type paper three layers of composite roll (13), due to the hydrophily of roll gap pressure and light liquid, the facial tissue applying glue film liquid added lustre on roller (22) is impelled to transfer in the first type of type paper of three-decker, the outer coversheet of the first type of type paper of this light liquid and three-decker forms the type paper ply of paper of satisfactory three-decker, glue more than needed is struck off removing through the release scraper of facial tissue (23), now, type paper is shaping, enter type paper stereotype plate (25) through type paper paper polishing apparatus (24) to shape, and enter thereupon type paper dewater unit (27) carry out drying process obtain cellular amortizing packaging material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410652020.7A CN104389242B (en) | 2014-11-17 | 2014-11-17 | Cellular cushion packaging material and production method thereof |
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| CN201410652020.7A CN104389242B (en) | 2014-11-17 | 2014-11-17 | Cellular cushion packaging material and production method thereof |
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| CN104389242A true CN104389242A (en) | 2015-03-04 |
| CN104389242B CN104389242B (en) | 2017-04-12 |
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| CN201410652020.7A Active CN104389242B (en) | 2014-11-17 | 2014-11-17 | Cellular cushion packaging material and production method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107724178A (en) * | 2017-09-28 | 2018-02-23 | 佛山汇众森泰科技有限公司 | It is a kind of can high yield environmental protection packaging material for food processing unit (plant) and preparation method |
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| CN1858346A (en) * | 2006-03-08 | 2006-11-08 | 中国农业大学 | Method for producing packaging paper board and its producing device |
| CN101016706A (en) * | 2007-03-02 | 2007-08-15 | 中国包装科研测试中心 | Honeycomb progressive forming apparatus for molding honeycombed cardboard by wet processing paper pulp and special die for the same |
| US20080145600A1 (en) * | 2006-12-15 | 2008-06-19 | Gary Lee Hendren | Honeycomb from paper having flame retardant thermoplastic binder |
| CN201567507U (en) * | 2009-12-08 | 2010-09-01 | 梁国宝 | Ultra-thin honeycomb paper sheet |
| CN102085943A (en) * | 2010-10-19 | 2011-06-08 | 曾广胜 | Waterproof moistureproof and shockproof honeycomb paperboard |
| CN204266065U (en) * | 2014-11-17 | 2015-04-15 | 南通市现代印务有限责任公司 | A kind of cellular amortizing packaging material |
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2014
- 2014-11-17 CN CN201410652020.7A patent/CN104389242B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1858346A (en) * | 2006-03-08 | 2006-11-08 | 中国农业大学 | Method for producing packaging paper board and its producing device |
| US20080145600A1 (en) * | 2006-12-15 | 2008-06-19 | Gary Lee Hendren | Honeycomb from paper having flame retardant thermoplastic binder |
| CN101016706A (en) * | 2007-03-02 | 2007-08-15 | 中国包装科研测试中心 | Honeycomb progressive forming apparatus for molding honeycombed cardboard by wet processing paper pulp and special die for the same |
| CN201567507U (en) * | 2009-12-08 | 2010-09-01 | 梁国宝 | Ultra-thin honeycomb paper sheet |
| CN102085943A (en) * | 2010-10-19 | 2011-06-08 | 曾广胜 | Waterproof moistureproof and shockproof honeycomb paperboard |
| CN204266065U (en) * | 2014-11-17 | 2015-04-15 | 南通市现代印务有限责任公司 | A kind of cellular amortizing packaging material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107724178A (en) * | 2017-09-28 | 2018-02-23 | 佛山汇众森泰科技有限公司 | It is a kind of can high yield environmental protection packaging material for food processing unit (plant) and preparation method |
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| CN104389242B (en) | 2017-04-12 |
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