CN104389105B - The automatic producing device that a kind of two-pack is cotton in vain - Google Patents
The automatic producing device that a kind of two-pack is cotton in vain Download PDFInfo
- Publication number
- CN104389105B CN104389105B CN201410604968.5A CN201410604968A CN104389105B CN 104389105 B CN104389105 B CN 104389105B CN 201410604968 A CN201410604968 A CN 201410604968A CN 104389105 B CN104389105 B CN 104389105B
- Authority
- CN
- China
- Prior art keywords
- machine
- teaser
- melt blowing
- blowing machine
- conveying belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/12—Combinations of opening or cleaning machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
Abstract
The automatic producing device that two-pack of the present invention is cotton in vain, relate to a kind of automatic producing device, comprise teaser, carding machine, extrusion machine, melt blowing machine and rotary machine, teaser side is provided with feeding unit, the feed pipe being connected with feeding unit is worn in teaser by teaser roof, teaser two lateral walls is also respectively equipped with supercharging device, teaser side is also provided with blower fan, fan outlet is communicated to teaser inner chamber by airduct by teaser roof, teaser is connected with carding machine by conveying belt I, carding machine is connected with melt blowing machine by conveying belt II, melt blowing machine is connected with rotary machine by conveying belt III, melt blowing machine is provided with support platform, extrusion machine is arranged in support platform, the extruding jet of extrusion machine is connected with the shower nozzle of melt blowing machine, being provided with bottom melt blowing machine can to the air jet system of side spray warm air in melt blowing machine. the advantages such as the present invention has can improve production capacity, alleviate labor strength, reduce energy consumption, floor space is little, production cost is low.
Description
Technical field
The present invention relates to a kind of automatic producing device, in particular to the automatic producing device that a kind of two-pack is cotton in vain.
Background technology
Two-pack is cotton in vain to be widely used in automobile manufacturing field, as two-pack in vain cotton can be used as acoustical cotton, two-pack is cotton in vain to be formed by PET and PP plastics hybrid process. traditional two-pack in vain cotton mainly produced by following technique: the teaser that PET is manually placed into white cotton production line, PET is carried out shredding by teaser, shredding evenly adopts vacuum suck to carding machine afterwards, PET is carried out the roll extrusion whole and fixing quantity of comb by carding machine, PET is made to be rolled into net, adopt winder that PET into the net is carried out rolling again, manually move to after rolling and the conveying belt under melt blowing machine is carried, PP plastic grain adopts on the platform manually lifted to above melt blowing machine and pours in extrusion machine funnel, extrusion machine carries out extruding be warmed to 170 �� of C and heated by PP plastic grain thawing, then the PP plastics of thawing are expressed to the shower nozzle of melt blowing machine by extrusion machine, PET imports melt blowing machine into by the automatic conveying belt of side after carding machine, PET from the shower nozzle of melt blowing machine through out-of-date, regulate the wind-force in melt blowing machine, PET is carried out fluffy, PET is carried out spraying PP plastic wire by the shower nozzle of melt blowing machine simultaneously, PET and PP are mixed uniformly, and form that to have certain thickness two-pack cotton in vain, then the mixed two-pack of PP+PET is cotton in vain passes to reel facility through conveying belt, to two-pack in vain cotton carry out rolling, rolling is cut off to certain length, this completes the manufacturing process that two-pack is cotton in vain. follow-up as required can to two-pack in vain cotton carry out embossing or cover cloth. PET rolling half product needed adopting this kind of traditional production technique to produce takies the place of big area, and simultaneously this kind of production technique also exists the defects such as production cost height, labor strength are big.
Summary of the invention
It is an object of the invention to provide a kind of can effectively improve production capacity, reduce energy consumption, floor space is little, production cost is low, to alleviate the two-pack of labor strength cotton in vain automatic producing device.
The technical scheme that the present invention adopts for achieving the above object is: the automatic producing device that a kind of two-pack is cotton in vain, comprise teaser, carding machine, extrusion machine, melt blowing machine and rotary machine, teaser side is provided with feeding unit, feeding unit is connected with teaser by feed pipe, feed pipe front end is connected with feeding unit, feed pipe rear end is worn inside teaser by teaser roof, teaser two lateral walls is also respectively equipped with and can be teaser inner chamber and increase stressed supercharging device, blower fan also it is provided with in teaser side, the air port that goes out of blower fan is communicated to teaser inner chamber by airduct by teaser roof, after teaser, side is connected with on front side of carding machine by conveying belt I, after carding machine, side is connected with on front side of melt blowing machine by conveying belt II, after melt blowing machine, side is connected with rotary machine by conveying belt III, support platform it is provided with on the upside of melt blowing machine, extrusion machine is arranged in support platform, the extruding jet of extrusion machine is connected with the shower nozzle of melt blowing machine, extrusion machine side is also provided with air heating machine, being provided with bottom melt blowing machine can to the air jet system of side spray warm air in melt blowing machine, air heating machine is provided with the hot gas duct that can be delivered in air jet system by the warm air in it.
The further technical scheme of the present invention is: be connected with main hopper on the upside of described extrusion machine, the upside of main hopper is connected with the volume auxiliary material bucket little compared with main hopper, auxiliary material bucket side is provided with the opening for feed being connected with material sucking pipes, it is provided with low material level alarm inside auxiliary material bucket, also it is provided with material filter at auxiliary material bucket and main hopper junction.
The cotton in vain automatic producing device of two-pack of the present invention has following useful effect:
1, the cotton in vain automatic producing device of two-pack of the present invention is due to by teaser, carding machine, extrusion machine, the a series of production unit such as melt blowing machine and rotary machine is linked to be the production unit of complete set, automatic production can be realized, effectively reduce production cost, alleviate labor strength, after experiment proves to adopt automatic producing device of the present invention, productivity ratio adopts traditional technology to promote 15%, owing to direct production finished product can be gone out, do not need to stack PET half product, a large amount of production places can be saved, the production place of 20% can be saved by reality contrast, production energy consumption is also effectively declined,
2, the automatic producing device that two-pack of the present invention is cotton in vain owing to being provided with supercharging device on teaser two side, can effectively improve the pressure of teaser inner chamber, through experiment prove improve teaser inner chamber pressure PET shredding can be made to obtain evenly, strong guarantee is provided for improving the quality of follow-up two-pack cotton product in vain, simultaneously, feed pipe and airduct all link teaser inner chamber by teaser roof, PET by feed pipe enter teaser inner chamber moment can by the wind of airduct, PET also can be made to be obtained by shredding evenly;
3, the automatic producing device that two-pack of the present invention is cotton in vain is owing to also arranging auxiliary material bucket on the main hopper on extrusion machine, low material level alarm it is provided with inside auxiliary material bucket, as long as sensing that material has lacked can send warning, namely system can start vacuum pump work makes material enter auxiliary material bucket by opening for feed, self-feeding can be realized, the defect avoiding hand-fed labour intensity big, arranging material filter can the effective impurity in filter material, reduce the probability that the shower nozzle of melt blowing machine is blocked, effectively increase service life of equipment.
Below in conjunction with drawings and Examples, the automatic producing device that two-pack of the present invention is cotton in vain is further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of the cotton in vain automatic producing device of two-pack of the present invention;
Element numbers illustrates: 1-feeding unit, 2-feed pipe, 3-teaser, 4-supercharging device, 5-airduct, 6-blower fan, 7-conveying belt I, 8-carding machine, 9-conveying belt II, 10-extrusion machine, 11-air heating machine, 12-opening for feed, 13-auxiliary material bucket, 14-main hopper, 15-support platform, 16-conveying belt III, 17-rotary machine, 18-air jet system, 19-melt blowing machine.
Embodiment
As shown in Figure 1, the automatic producing device that two-pack of the present invention is cotton in vain, comprise teaser 3, carding machine 8, extrusion machine 10, melt blowing machine 19 and rotary machine 17, teaser 3 side is provided with feeding unit 1, feeding unit 1 is connected with teaser 3 by feed pipe 2, feed pipe 2 front end is connected with feeding unit 1, feed pipe 2 rear end is worn into teaser 3 inner chamber by teaser 3 roof, blower fan 6 also it is provided with in teaser 3 side, the air port that goes out of blower fan 6 is communicated to teaser 3 inner chamber by airduct 5 by teaser 3 roof, PET enters teaser 3 by feed pipe 2, wind by airduct 5 immediately is fallen apart, shredding effect is very good. teaser 3 two lateral walls is also respectively equipped with and can be teaser 3 inner chamber and increase stressed supercharging device 4, supercharging device 4 comprises booster fan and the servomotor of control booster fan work, servomotor controls its work by PLC control system, PLC control system controls servomotor work according to the force value of teaser 3 inner chamber, when the force value of teaser 3 inner chamber is less than the pressure of setting, PLC control system controls servomotor startup, and when the force value of teaser 3 inner chamber is greater than the pressure of setting, PLC control system controls servomotor and stops rotation.
After teaser 3, side is connected with on front side of carding machine 8 by conveying belt I 7, after carding machine 8, side is connected with on front side of melt blowing machine 19 by conveying belt II 9, after melt blowing machine 19, side is connected with rotary machine 17 by conveying belt III 16, support platform 15 it is provided with on the upside of melt blowing machine 19, extrusion machine 10 is arranged in support platform 15, the extruding jet of extrusion machine 10 is connected with the shower nozzle of melt blowing machine 19, extrusion machine 10 side is also provided with air heating machine 11, being provided with bottom melt blowing machine 19 can to the air jet system 18 of side spray warm air in melt blowing machine 19, air heating machine 11 is provided with the hot gas duct (not shown) that can be delivered in air jet system 18 by the warm air in it. it is connected with main hopper 14 on the upside of described extrusion machine 10, the upside of main hopper 14 is connected with the volume auxiliary material bucket 13 little compared with main hopper 14, auxiliary material bucket 13 side is provided with the opening for feed 12 being connected with material sucking pipes, low material level alarm it is provided with inside auxiliary material bucket 13, when material is lower than the material position set, namely PLC control system can start the work of vacuum pump (not shown), material is made to enter auxiliary material bucket 13 by material sucking pipes through opening for feed 12, realize self-feeding, material filter (not shown) also it is provided with in auxiliary material bucket 13 and main hopper 14 junction, if if containing impurity in material, contaminant filter can be fallen by material filter, impurity is avoided to enter extrusion machine 10, the shower nozzle reducing melt blowing machine 19 is blocked, reduce maintenance of equipment, increase service life of equipment.
When producing, PET is placed the feeding unit 1 of teaser 3 side, PET is transported to teaser 3 inner chamber by feed pipe 2, PET is carried out shredding by teaser 3, by conveying belt I 7, PET is delivered in carding machine 8 after shredding evenly, PET is carried out the roll extrusion whole and fixing quantity of comb by carding machine 8, PET is made to carry out into net, the PET after net is become out automatically to deliver in melt blowing machine 19 through conveying belt II 9 by carding machine 8, PP plastic grain adopts expects extrusion machine 10 in automatic vacuum absorption, extrusion machine 10 carries out extruding be warmed to 170 �� of C and heated by PP plastic grain thawing, then the PP plastics after melting are expressed to the shower nozzle of melt blowing machine 19, PET is under the shower nozzle of melt blowing machine 19, regulate the wind-force in melt blowing machine 19, PET is carried out fluffy, carry out spraying PP Plastic filament simultaneously, also certain wind-force is given above conveying belt, PET and PP plastics are mixed uniformly, and form that to have certain thickness two-pack cotton in vain, then the mixed two-pack of PP+PET is cotton in vain passes to rotary machine 17 through conveying belt III 16, by rotary machine 17 to two-pack in vain cotton carry out rolling, rolling is cut off to certain length, this completes the manufacturing process that two-pack is cotton in vain. follow-up as required can to two-pack in vain cotton carry out embossing or cover cloth.
Above embodiment is only the better embodiment of the present invention, and the structure of the present invention is not limited to the form that above-described embodiment is enumerated, all do within the spirit and principles in the present invention any amendment, equivalent replacement etc., all should be included within protection scope of the present invention.
Claims (2)
1. the automatic producing device that a two-pack is cotton in vain, it is characterized in that, comprise teaser (3), carding machine (8), extrusion machine (10), melt blowing machine (19) and rotary machine (17), teaser (3) side is provided with feeding unit (1), feeding unit (1) is connected with teaser (3) by feed pipe (2), feed pipe (2) front end is connected with feeding unit (1), feed pipe (2) rear end is worn into teaser (3) inner chamber by teaser (3) roof, teaser (3) two lateral walls is also respectively equipped with and can be teaser (3) inner chamber and increase stressed supercharging device (4), blower fan (6) also it is provided with in teaser (3) side, the air port that goes out of blower fan (6) is communicated to teaser (3) inner chamber by airduct (5) by teaser (3) roof, teaser (3) is connected with carding machine (8) front side by conveying belt I (7) side afterwards, carding machine (8) is connected with melt blowing machine (19) front side by conveying belt II (9) side afterwards, melt blowing machine (19) is connected with rotary machine (17) by conveying belt III (16) side afterwards, it is provided with support platform (15) in melt blowing machine (19) upside, extrusion machine (10) is arranged in support platform (15), the extruding jet of extrusion machine (10) is connected with the shower nozzle of melt blowing machine (19), extrusion machine (10) side is also provided with air heating machine (11), melt blowing machine (19) bottom is provided with can to the air jet system (18) of the interior side spray warm air of melt blowing machine (19), air heating machine (11) is provided with the hot gas duct that can be delivered in air jet system (18) by the warm air in it.
2. the automatic producing device that two-pack as claimed in claim 1 is cotton in vain, it is characterized in that, described extrusion machine (10) upside is connected with main hopper (14), the upside of main hopper (14) is connected with the volume auxiliary material bucket (13) that relatively main hopper (14) is little, auxiliary material bucket (13) side is provided with the opening for feed (12) being connected with material sucking pipes, auxiliary material bucket (13) inner side is provided with low material level alarm, is also provided with material filter in auxiliary material bucket (13) and main hopper (14) junction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410604968.5A CN104389105B (en) | 2014-10-31 | 2014-10-31 | The automatic producing device that a kind of two-pack is cotton in vain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410604968.5A CN104389105B (en) | 2014-10-31 | 2014-10-31 | The automatic producing device that a kind of two-pack is cotton in vain |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104389105A CN104389105A (en) | 2015-03-04 |
| CN104389105B true CN104389105B (en) | 2016-06-01 |
Family
ID=52607059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410604968.5A Expired - Fee Related CN104389105B (en) | 2014-10-31 | 2014-10-31 | The automatic producing device that a kind of two-pack is cotton in vain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104389105B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1973074A (en) * | 2003-11-27 | 2007-05-30 | 立达公司 | Machine for production of non-woven material, adjustment procedure for the same and non-woven material produced thus |
| WO2010010234A1 (en) * | 2008-07-22 | 2010-01-28 | Ahlstrom Corporation | High-uniformity nonwoven substrate and method of manufacturing |
| CN103015039A (en) * | 2012-12-04 | 2013-04-03 | 江苏六鑫洁净新材料有限公司 | Two-component melt-blown automatic mixing system |
| CN103088549A (en) * | 2012-12-04 | 2013-05-08 | 江苏六鑫洁净新材料有限公司 | Two-component sound absorption and heat insulation cotton based on polypropylene superfine fibers and polyester staple fibers and preparation method thereof |
| CN204251836U (en) * | 2014-10-31 | 2015-04-08 | 柳州环球汽车内饰件有限公司 | A kind of pair of white cotton automatic producing device of component |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8753459B2 (en) * | 2002-12-03 | 2014-06-17 | Velcro Industries B.V. | Needling loops into carrier sheets |
-
2014
- 2014-10-31 CN CN201410604968.5A patent/CN104389105B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1973074A (en) * | 2003-11-27 | 2007-05-30 | 立达公司 | Machine for production of non-woven material, adjustment procedure for the same and non-woven material produced thus |
| WO2010010234A1 (en) * | 2008-07-22 | 2010-01-28 | Ahlstrom Corporation | High-uniformity nonwoven substrate and method of manufacturing |
| CN103015039A (en) * | 2012-12-04 | 2013-04-03 | 江苏六鑫洁净新材料有限公司 | Two-component melt-blown automatic mixing system |
| CN103088549A (en) * | 2012-12-04 | 2013-05-08 | 江苏六鑫洁净新材料有限公司 | Two-component sound absorption and heat insulation cotton based on polypropylene superfine fibers and polyester staple fibers and preparation method thereof |
| CN204251836U (en) * | 2014-10-31 | 2015-04-08 | 柳州环球汽车内饰件有限公司 | A kind of pair of white cotton automatic producing device of component |
Non-Patent Citations (1)
| Title |
|---|
| 熔喷/干法纤网在线复合汽车吸音棉的生产工艺;辛长征等;《合成纤维》;20120325;第41卷(第3期);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104389105A (en) | 2015-03-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204251836U (en) | A kind of pair of white cotton automatic producing device of component | |
| CN102806632B (en) | Fully automatic processing conveyor system for PPR (Propene Polymer Random) pipe fitting | |
| CN107812594A (en) | A kind of garden waste crushes retracting device | |
| CN111231158A (en) | Polyethylene modified plastic granulation processing preparation method | |
| CN104389105B (en) | The automatic producing device that a kind of two-pack is cotton in vain | |
| CN213055983U (en) | PE film production equipment with automatic air ring | |
| CN201406500Y (en) | Opening and cotton blending production equipment for needle-punched non-woven fabric | |
| CN203031805U (en) | Dual-track scraps recovery device for plastic membrane production line | |
| CN204622384U (en) | Plastic granulating machine production line | |
| CN206598503U (en) | A kind of recycle device of film co-extrusion waste material | |
| CN106217807A (en) | A kind of feeding device | |
| CN206607440U (en) | A kind of New Nonwovens cotton bead cutter | |
| CN206372907U (en) | A kind of air convection disintegrating apparatus with preliminary crushing function | |
| CN213984431U (en) | Pottery clay base drying device with waste heat recovery utilizes function | |
| CN212109431U (en) | Drying device | |
| CN204544741U (en) | A kind of for the tobacco leaf retracting device before drying machine for stalk | |
| CN210436657U (en) | Utilize reclaimed materials production PP packing area equipment | |
| CN206254364U (en) | A kind of BOPP film winds leftover material recycling device | |
| CN104002393A (en) | Thermoplastic polyurethane raw material drying machine | |
| CN212764187U (en) | Screw extruder with auxiliary device | |
| CN206070061U (en) | A kind of industrial felt production line side retracting device | |
| CN105197601A (en) | Vacuum suction machine | |
| CN201520022U (en) | Production line for drying and separating cold-drawn bars of double-screw extruder | |
| CN216832110U (en) | PC structure optical plate extrusion production line | |
| CN219311866U (en) | Feeding system of injection molding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Maofu Inventor after: Li Feng Inventor after: Huang Genze Inventor before: Li Feng |
|
| COR | Change of bibliographic data | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160601 Termination date: 20161031 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |