CN104387713A - Regenerated HIPS environmental-friendly modified material and preparation method thereof - Google Patents

Regenerated HIPS environmental-friendly modified material and preparation method thereof Download PDF

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CN104387713A
CN104387713A CN201410754894.3A CN201410754894A CN104387713A CN 104387713 A CN104387713 A CN 104387713A CN 201410754894 A CN201410754894 A CN 201410754894A CN 104387713 A CN104387713 A CN 104387713A
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hips
parts
reclaimed materials
retardant
district
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CN104387713B (en
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周乾桃
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Dongguan National Polymer Materials Co ltd
Guangdong Quanwei Technology Co ltd
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DONGGUAN GUOLI SCIENCE AND TECHNOLOGY Co Ltd
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Abstract

The invention relates to the technical field of recycling of HIPS regenerated materials, and particularly relates to a regenerated HIPS environmental-friendly modified material and a preparation method thereof. The regenerated HIPS environmental-friendly modified material comprises the following substances in parts by weight: 100 parts of HIPS recovered materials, 3-6 parts of toughening agents, 15-20 parts of flame retardants, 1-2 parts of flame-retardant synergists, 10-12 parts of anti-impact modifying agents, 1-2 parts of antioxidants, 1-4 parts of coupling agents, 2-5 parts of lubricating agents and 2-5 parts of stabilizing agents, wherein the flame retardants are formed by mixing a compound flame retardant of ammonium polyphosphate, magnesium hydroxide and boric acid with montmorillonite-hexadecyl trimethyl ammonium bromide. The regenerated HIPS has the advantages of low toxicity, low smoke and no corrosion and is favorable to the flame retardance of HIPS. The regenerated HIPS environmental-friendly modified material disclosed by the invention is high in mechanical property, low in cost, capable of effectively saving the material cost, environmental-friendly, economic and effective. The preparation method disclosed by the invention has the advantages of high HIPS purity and few impurities of an obtained HIPS recovered material, simple preparation process and easiness for industrialization realization.

Description

A kind of regeneration HIPS environment protection modification material and preparation method thereof
Technical field
The present invention relates to the recovery and utilization technology field of HIPS reworked material, be specifically related to a kind of regeneration HIPS environment protection modification material and preparation method thereof.
Background technology
China Today has entered household electrical appliance and has discarded peak period, scraps household appliances every year by generation more than 3,000 ten thousand, and so huge waste household appliances certainly leads to a large amount of waste or used plastics.The recycling of waste or used plastics has sanitary landfill, burns heat-obtaining, and resource recycling three kinds of modes, and wherein landfill easily causes the wasting of resources and secondary pollution with burning, and this runs counter to the themes of the times of environmental protection.
Nowadays, the mode of regeneration is mainly taked in the recycling of waste or used plastics, mainly comprises Direct Regeneration, modification regeneration, gasification and oiling process.But the Mechanical Properties of Products of Direct Regeneration declines comparatively large, should not make high-grade goods; Plastics high-temperature gasification, oiling are high with the technical difficulty reclaiming the low component product such as monomer, fuel oil, equipment scale is large; And some mechanical property of the goods of modification regeneration can meet or exceed the performance of unmodified resin goods, there is very high added value.Therefore, the modification regeneration of waste or used plastics is the developing direction of resource utilization recycling.
In China, the major consumers field of polystyrene PS is electric equipment products, accounts for 60 % of polystyrene total quantity consumed; And in electric equipment products, plastic components with high-impact polystyrene (HIPS) and ABS resin in the majority, wherein HIPS just account for 56 %, though all the other kinds are many, amount is few.Visible, when electric equipment products once scrap, that will bring the HIPS waste or used plastics of substantial amounts.If can be the channel of the recovery of this part HIPS waste or used plastics developing green and regeneration, so not only alleviate waste pollution on the environment, can turn waste into wealth again, economize on resources.
HIPS meets fire easily burning, and discharges a large amount of dense smoke and obnoxious flavour.In order to make product meet flame-retardancy requirements, fire retardant must be added and carry out modification.At present, domestic market mainly adopts halogen-containing organism (TDE, octa-BDE, tetrabromo-bisphenol) and antimonous oxide (Sb 2o 3) composite bromide fire retardant produces flame retardant type HIPS.But owing to being subject to the puzzlement of Dioxins problem in recent years, simultaneously bromo-antimony fire-retardant macromolecular material of uniting can generate a large amount of flue dust and corrosive gases when thermo-cracking and burning, therefore European Union promulgates dependent instruction, requires member states to guarantee to be invested in the new electronics in market and electric equipment products do not comprise the objectionable impuritiess such as poly-dibromodiphenyl ether and poly-bromo biphenyl.Current domestic and international many Research Centers in one's power major company have carried out the research of environmental-protection flame-retardant HIPS all in succession.
Summary of the invention
The object of the invention is for deficiency of the prior art, provide a kind of regeneration HIPS environment protection modification material, it has good flame retardation effect, and material is excellent in cushion effect, and the cost of material is low, well pollution-free to environment, is environmental type twice-laid stuff.
Another goal of the invention of the present invention is to provide a kind of preparation method regenerating HIPS environment protection modification material, and its HIPS purity with the HIPS reclaimed materials obtained is high, and impurity is few, and preparation technology is easy, easily realizes the feature of industrialization.
Object of the present invention is achieved through the following technical solutions:
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 3-6 part
Fire retardant 15-20 part
Retardant synergist 0.5-1 part
Anti-impact modifier 10-12 part
Oxidation inhibitor 1-2 part
Coupling agent 1-4 part
Lubricant 2-5 part
Stablizer 2-5 part,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
Hydrotalcite-based compound is anionic compound, and interlayer has tradable negatively charged ion, has certain weakly alkaline, forms primarily of hydrotalcite, houghite and their intercalation chemistry product pillared hydrotalcite.Owing to being made up of the metal oxide of two kinds of different price types between hydrotalcite lamellar compound laminate, so also known as layered bi-metal oxide compound.Typical hydrotalcite-based compound Mg 6al 2(OH) 16cO 34H 2o, have be similar to brucite positive eight and body structure.
Hydrotalcite-based compound is mainly stoped by 3 kinds of approach or delays the generation of fire: the temperature that (1) thermal endothermic decomposition can reduce material compares other inorganic combustion inhibitors, as magnesium hydroxide, aluminium hydroxide etc., hydrotalcite-based compound has wider pyrolysis temperature range and better flame retardant properties.With red phosphor masterbatch synergistic effect, improve flame retardant effect further, reduce costs.
Preferably, when the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
Further, a kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4-5 part
Fire retardant 15-16 part
Retardant synergist 0.5-0.8 part
Anti-impact modifier 10-12 part
Oxidation inhibitor 1-2 part
Coupling agent 2-3 part
Lubricant 2-4 part
Stablizer 3-4 part.
Preferably, a kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4 parts
Fire retardant 20 parts
Retardant synergist 0.6 part
Anti-impact modifier 11 parts
1 part, oxidation inhibitor
Coupling agent 2 parts
Lubricant 3 parts
Stablizer 3 parts.
Wherein, in described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.When above-mentioned three kinds of components proportionally mix, the flame retardant effect of whole system is best, and when acting synergistically with retardant synergist, the oxygen index of system is up to 32.
Inorganic combustion inhibitor magnesium hydroxide and zinc borate can improve flame retardant properties significantly, synergy has the flame retardant effect of becoming reconciled, oxygen index is higher, its combustion heat is fewer, and magnesium hydroxide low toxicity, low cigarette, non-corrosiveness, be conducive to the fire-retardant of HIPS, and the mechanical property of regeneration HIPS material can be improved.Zinc borate is fire-retardant, press down cigarette, become charcoal, nontoxic and anti-molten drop, and cost is low, effectively saves material cost, environmental protection, economical and effective.
Wherein, in described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.According to the interpolation of the polynite-cetyl trimethylammonium bromide of the weight part of aforementioned proportion, not only can flame retardant effect in raising system, and thermostability and the material property of regeneration HIPS can be improved.
Wherein, described waste and old TPR material for sole of shoe obtains waste and old TPR material for sole of shoe through cleaning, pulverizing.Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Wherein, described toughner is styrene-butadiene-styrene block copolymer SBSSBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Wherein, described oxidation inhibitor is antioxidant 300 or antioxidant 1010; Described stablizer is at least one in Zinic stearas, calcium stearate, barium stearate.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities; Now the density of salt solution is a bit larger tham the density of HIPS.
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities; Brine density is now slightly less than the density of HIPS.
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, and surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to a district 180-190 DEG C; Two district 190-200 DEG C; Three district 180-190 DEG C; Four district 195-220 DEG C; Five district 195-220 DEG C; Six district 195-220 DEG C; Seven district 195-220 DEG C; Eight district 195-220 DEG C, nine district 190-210 DEG C; Head 190-200 DEG C; Screw speed controls at 300-450r/min.
Beneficial effect of the present invention: the regeneration HIPS anti-flaming modified material prepared by the present invention, fire-retardant rank is high, V-0 level can be reached, and excellent in cushion effect, processing fluidity is good, and the glossiness of finished product is high, thermal deformation behavior is stablized, regeneration HIPS material low toxicity of the present invention, low cigarette, non-corrosiveness, be conducive to the fire-retardant of HIPS, and the mechanical property of energy material, cost is low, effective saving material cost, environmental protection, economical and effective, the HIPS purity that this preparation method has the HIPS reclaimed materials obtained is high, impurity is few, and preparation technology is simple and easy, easily realizes industrialization.
Embodiment
The invention will be further described with the following Examples.
embodiment 1
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 3 parts
Fire retardant 16 parts
Retardant synergist 0.5 part
Anti-impact modifier 10 parts
2 parts, oxidation inhibitor
Coupling agent 2 parts
Lubricant 5 parts
Stablizer 2 parts,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
In described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.In described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
To HIPS, there is the significantly fire-retardant synergy with pressing down cigarette, strengthening the flame retardant properties of regeneration HIPS material.
Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Described toughner is styrene-butadiene-styrene block copolymer SBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Described oxidation inhibitor is antioxidant 300; Described stablizer is Zinic stearas.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m 3, surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to 180 DEG C, a district; Two 190 DEG C, districts; Three 190 DEG C, districts; Four 195 DEG C, districts; Five 220 DEG C, districts; Six 195 DEG C, districts; Seven 19 DEG C, districts; Eight 195 DEG C, districts, nine 190 DEG C, districts; Head 190 DEG C; Screw speed controls at 300r/min.
embodiment 2
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 6 parts
Fire retardant 20 parts
Retardant synergist 0.5 part
Anti-impact modifier 10 parts
2 parts, oxidation inhibitor
Coupling agent 1 part
Lubricant 2 parts
Stablizer 5 parts,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
In described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.In described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
To HIPS, there is the significantly fire-retardant synergy with pressing down cigarette, strengthening the flame retardant properties of regeneration HIPS material, and nontoxic, low cigarette, environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Described toughner is SBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Described oxidation inhibitor is antioxidant 1010; Described stablizer is calcium stearate.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, and surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to 190 DEG C, a district; Two 200 DEG C, districts; Three 190 DEG C, districts; Four 220 DEG C, districts; Five 220 DEG C, districts; Six 220 DEG C, districts; Seven 195 DEG C, districts; Eight 195 DEG C, districts, nine 210 DEG C, districts; Head 200 DEG C; Screw speed controls at 450r/min.
embodiment 3
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4 parts
Fire retardant 18 parts
Retardant synergist 0.8 part
Anti-impact modifier 11 parts
2 parts, oxidation inhibitor
Coupling agent 3 parts
Lubricant 4 parts
Stablizer 3 parts,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
In described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.In described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
To HIPS, there is the significantly fire-retardant synergy with pressing down cigarette, strengthening the flame retardant properties of regeneration HIPS material, and nontoxic, low cigarette, environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Described toughner is SBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Described oxidation inhibitor is antioxidant 1010; Described stablizer is calcium stearate.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, and surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to 190 DEG C, a district; Two 200 DEG C, districts; Three 190 DEG C, districts; Four 220 DEG C, districts; Five 220 DEG C, districts; Six 220 DEG C, districts; Seven 195 DEG C, districts; Eight 195 DEG C, districts, nine 210 DEG C, districts; Head 200 DEG C; Screw speed controls at 450r/min.
embodiment 4
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 5 parts
Fire retardant 15 parts
Retardant synergist 0.6 part
Anti-impact modifier 10 parts
2 parts, oxidation inhibitor
Coupling agent 1 part
Lubricant 2 parts
Stablizer 5 parts,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
In described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.In described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
To HIPS, there is the significantly fire-retardant synergy with pressing down cigarette, strengthening the flame retardant properties of regeneration HIPS material, and nontoxic, low cigarette, environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Described toughner is SBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Described oxidation inhibitor is antioxidant 1010; Described stablizer is calcium stearate.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, and surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to 190 DEG C, a district; Two 200 DEG C, districts; Three 190 DEG C, districts; Four 220 DEG C, districts; Five 220 DEG C, districts; Six 220 DEG C, districts; Seven 195 DEG C, districts; Eight 195 DEG C, districts, nine 210 DEG C, districts; Head 200 DEG C; Screw speed controls at 450r/min.
embodiment 5
A kind of regeneration HIPS environment protection modification material, is made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4 parts
Fire retardant 17 parts
Retardant synergist 0.6 part
Anti-impact modifier 11 parts
1 part, oxidation inhibitor
Coupling agent 2 parts
Lubricant 3 parts
Stablizer 3 parts,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially all belong to waste and old electronics, the reclaimed materials of electric equipment products, and due to seriously aging, shock resistance is low, easily embrittlement occurs, and glossiness is low.
In described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.In described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
To HIPS, there is the significantly fire-retardant synergy with pressing down cigarette, strengthening the flame retardant properties of regeneration HIPS material, and nontoxic, low cigarette, environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdery or particulate state, be equivalent to functional elastomer-filled material, can improve the adherence of regeneration HIPS material, hardness or elasticity when high temperature extruding pelletization, and the cost reclaiming rubber is lower, preparation technology is also simple.
Described toughner is SBS, and described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.The mechanical property of HIPS reclaimed materials is low, poor toughness, therefore need that toughner is added to it and carry out modification, the conventional toughner of SBS inherently rubber-like, pitch class, stronger synergy is had with waste and old TPR material for sole of shoe, can improve the mobility of integral material, be convenient to melting and granulation, the character of material is more stable.
Described oxidation inhibitor is antioxidant 1010; Described stablizer is calcium stearate.The antioxidant property of regeneration HIPS can be improved the adding of oxidation inhibitor, delay the aging of material.The material of HIPS reclaimed materials itself is not pure HIPS, is through modified, and therefore Performance comparision is complicated, and stability is low, by adding the stablizers such as Zinic stearas, calcium stearate, barium stearate, can improve the stability of material.
Regenerate a preparation method for HIPS environment protection modification material, comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, and surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks; ABS and HIPS bi-material is for two kinds of mixing materials maximum in electric product, and both Performance comparision are similar, therefore adopts step one to be difficult to both to be separated with step 2.The acetum of the present invention by utilizing 50%, coordinates pH value, can be completely moistening by this bi-material, and by control surface tension force, HIPS with ABS is effectively separated, and separation rate is up to more than 90%.
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
Wherein, in described step 4, the temperature of twin screw extruder is set to 190 DEG C, a district; Two 200 DEG C, districts; Three 190 DEG C, districts; Four 220 DEG C, districts; Five 220 DEG C, districts; Six 220 DEG C, districts; Seven 195 DEG C, districts; Eight 195 DEG C, districts, nine 210 DEG C, districts; Head 200 DEG C; Screw speed controls at 450r/min.
Embodiment 1-5 is carried out aptitude test, and performance is as shown in the table:
Can find out according to upper table, the comprehensive mechanical property of regeneration HIPS prepared by the present invention and excellent fireproof performance.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.

Claims (9)

1. regenerate a HIPS environment protection modification material, it is characterized in that: be made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 3-6 part
Fire retardant 15-20 part
Retardant synergist 0.5-1 part
Anti-impact modifier 10-12 part
Oxidation inhibitor 1-2 part
Coupling agent 1-4 part
Lubricant 2-5 part
Stablizer 2-5 part,
Wherein, described fire retardant to be mixed with polynite-cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and zinc borate and forms; Described retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is the mixture of 1.8-2:1 in mass ratio, and described anti-impact modifier is waste and old TPR material for sole of shoe, and the particle diameter of described waste and old TPR material for sole of shoe is 3-8 μm.
2. one regeneration HIPS environment protection modification material according to claim 1, is characterized in that: be made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4-5 part
Fire retardant 15-20 part
Retardant synergist 0.5-0.8 part
Anti-impact modifier 10-12 part
Oxidation inhibitor 1-2 part
Coupling agent 2-3 part
Lubricant 2-4 part
Stablizer 3-4 part.
3. one regeneration HIPS environment protection modification material according to claim 1, is characterized in that: be made up of the material of following weight part:
HIPS reclaimed materials 100 parts
Toughner 4 parts
Fire retardant 15 parts
Retardant synergist 0.6 part
Anti-impact modifier 11 parts
1 part, oxidation inhibitor
Coupling agent 2 parts
Lubricant 3 parts
Stablizer 3 parts.
4. one regeneration HIPS environment protection modification material according to claim 1, is characterized in that: in described composite flame-retardant agent, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and zinc borate is 1.5:2.5:7.
5. one regeneration HIPS environment protection modification material according to claim 1, is characterized in that: in described fire retardant, the blending ratio of composite flame-retardant agent and polynite-cetyl trimethylammonium bromide is 6:2.7.
6. one regeneration HIPS environment protection modification material according to claim 1, it is characterized in that: described toughner is styrene-butadiene-styrene block copolymer SBSSBS, described lubricant is ethylene bis stearamide; Described coupling agent is silane coupling agent.
7. one regeneration HIPS environment protection modification material according to claim 1, is characterized in that: described oxidation inhibitor is antioxidant 300 or antioxidant 1010; Described stablizer is at least one in Zinic stearas, calcium stearate, barium stearate.
8. a kind of preparation method regenerating HIPS environment protection modification material described in any one of claim 1-7, is characterized in that: comprise the following steps:
Step one, by HIPS reclaimed materials good for fragmentation by mix up density salt solution cleaning, make HIPS reclaimed materials swim in waterborne, wash partial impurities;
Step 2, by HIPS reclaimed materials cleaned for step one by adjusting density salt solution cleaning, make HIPS reclaimed materials sink to below solution, again wash partial impurities;
Step 3, HIPS reclaimed materials cleaned for step 2 is put into acetum, the density of acetum is 1050-1060 kg/m 3, surface tension is 35-40mN/m, pH is 2.8, then the ABS be blended in HIPS reclaimed materials floats, and HIPS sinks;
Step 3, each component taken in formula, pour Homogeneous phase mixing in homogenizer into, high-speed stirring 5-8min;
Step 4, by the material after mixing in step 3, join in the hopper of twin screw extruder, extrude through high-temperature extruder melt blending, cool, air-dry, pelletizing, homogenizing, packaging.
9. a kind of preparation method regenerating HIPS environment protection modification material according to claim 8, is characterized in that: in described step 4, the temperature of twin screw extruder is set to a district 180-190 DEG C; Two district 190-200 DEG C; Three district 180-190 DEG C; Four district 195-220 DEG C; Five district 195-220 DEG C; Six district 195-220 DEG C; Seven district 195-220 DEG C; Eight district 195-220 DEG C, nine district 190-210 DEG C; Head 190-200 DEG C; Screw speed controls at 300-450r/min.
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CN107163310A (en) * 2017-06-07 2017-09-15 常州苏达欧包装材料有限公司 A kind of halogen-free fireproof rubber and preparation method thereof
CN107418121A (en) * 2016-05-24 2017-12-01 上海羽迪新材料科技有限公司 A kind of high-performance refractory master batch
CN107828139A (en) * 2017-10-12 2018-03-23 费全中 Household electrical appliances flame-retarding HIPS plastics and its production technology
CN108559214A (en) * 2018-03-22 2018-09-21 清远市百悦企业服务有限公司 Regenerated polystyrene alloy material and preparation method and application
CN109181198A (en) * 2018-08-16 2019-01-11 安徽省汉甲机电设备科技有限公司 A kind of preparation method for the inexpensive HIPS material that impact resistance is strong
CN112662110A (en) * 2020-12-21 2021-04-16 青岛润兴塑料新材料有限公司 High-toughness flame-retardant PS micro-foaming material
CN113698682A (en) * 2021-05-28 2021-11-26 宁波讯强电子科技有限公司 Regenerated PS plastic film, acoustic-magnetic anti-theft label, label shell and preparation method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107418121A (en) * 2016-05-24 2017-12-01 上海羽迪新材料科技有限公司 A kind of high-performance refractory master batch
CN107163310A (en) * 2017-06-07 2017-09-15 常州苏达欧包装材料有限公司 A kind of halogen-free fireproof rubber and preparation method thereof
CN107828139A (en) * 2017-10-12 2018-03-23 费全中 Household electrical appliances flame-retarding HIPS plastics and its production technology
CN108559214A (en) * 2018-03-22 2018-09-21 清远市百悦企业服务有限公司 Regenerated polystyrene alloy material and preparation method and application
CN109181198A (en) * 2018-08-16 2019-01-11 安徽省汉甲机电设备科技有限公司 A kind of preparation method for the inexpensive HIPS material that impact resistance is strong
CN112662110A (en) * 2020-12-21 2021-04-16 青岛润兴塑料新材料有限公司 High-toughness flame-retardant PS micro-foaming material
CN113698682A (en) * 2021-05-28 2021-11-26 宁波讯强电子科技有限公司 Regenerated PS plastic film, acoustic-magnetic anti-theft label, label shell and preparation method thereof

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