The device riveted after coloured coating band coiled steel plate broken belt and clinching method
Technical field
The invention belongs to metallurgical engineering equipment technical field, the present invention relates to a kind of coloured coating band coiled steel plate
The device of riveting, the method that the invention still further relates to use this device to carry out riveting after broken belt.
Background technology
For ensureing the seriality of production line of armor plate coated paint work, the steel band entering production line must be even
Continue.For solving this problem, band volume all can be fixed through one sending into production line entrance when
The riveting operation of riveting machine on a production line.But in process of production, the most inevitably there will be
The phenomenon of steel bands fracture, in order to be reconnected by broken belt, needs the biggest time-consuming Manual punching, threading etc.
Work.And the riveting quality of this clinching method is the highest, the damage to equipment such as various pressure rollers on production line
Hinder bigger.At present, all kinds of riveting equipments have a lot, but without exclusively for production line of armor plate coated paint
The broken belt riveting equipment being equipped with.For solving this problem, now need to design simple and quick a, riveting
Connect the riveting that the high broken belt riveting set of quality is fracture steel band and support is provided.
Summary of the invention
The device riveted after it is an object of the invention to provide a kind of coloured coating band coiled steel plate broken belt, solves
The problem that hand riveting is time-consuming, quality is low, the rolling device on production line can be caused damage.
It is a further object to provide the method using the riveting of this device.
The technical solution adopted in the present invention is: the device of riveting after coloured coating band coiled steel plate broken belt, bag
Include base, base be fixed with bottom tool support, bottom tool support is fixed with multiple bottom tool,
Base is respectively fixed at two ends with 2 clutch shaft bearing seats and 2 the second bearing blocks, 2 clutch shaft bearing seats and
2 the second bearing blocks are connected by 2 feed rods, and 2 feed rods be arranged in parallel, are cased with upper slitter outside 2 feed rods
Tool support, support of fixing a cutting tool is provided with handwheel, and handwheel is through fixing a cutting tool support and the company of fixing a cutting tool
Connect.
The feature of the present invention also resides in,
It is provided with self-aligning ball bearing between clutch shaft bearing seat and feed rod;Arrange between second bearing block and feed rod
There is bearing.
Scale it is provided with on feed rod.
Second bearing block is movably connected to form by upper and lower two parts.
Feed rod is slidably connected with support of fixing a cutting tool.
Fixing a cutting tool the middle part of fixing a cutting tool including being connected with handwheel, middle part of fixing a cutting tool is for cuboid, in fixing a cutting tool
Both sides, portion connect fix a cutting tool left part and right part of fixing a cutting tool respectively by screw;
It is identical with right part structure of fixing a cutting tool to fix a cutting tool left part, right-angled trapezium body a and right-angled trapezium body b, directly
The side of angle prismatoid a and right-angled trapezium body b is integrally connected, and the bottom surface of right-angled trapezium body a is with straight
The end face of angle prismatoid b is generally aligned in the same plane, the end face of right-angled trapezium body a and the end of right-angled trapezium body b
Face is generally aligned in the same plane, the side, right-angle side place of right-angled trapezium body a and the right-angle side of right-angled trapezium body b
Side, place is generally aligned in the same plane, a base a of right-angled trapezium body a and one of right-angled trapezium body b
Base b is connected by the side b of right-angled trapezium body b, and base a, side b, base b form the edge of a knife,
Side b place plane is 3 ° with the angle of horizontal plane;
Fix a cutting tool the plane and upper slitter that right-angled trapezium body a end face and the right-angled trapezium body b bottom surface of left part formed
Side in the middle part of tool is fixed, the right-angled trapezium body side, a right-angle side place of left part of fixing a cutting tool and right-angled trapezium
The plane that side, body b right-angle side place is formed contacts with support of fixing a cutting tool;Fix a cutting tool the right angle of right part
The plane that prismatoid a end face is formed with right-angled trapezium body b bottom surface with fix a cutting tool middle part opposite side fix,
Fix a cutting tool side, right-angled trapezium body a right-angle side place and the side, right-angled trapezium body b right-angle side place of right part
The plane formed contacts with support of fixing a cutting tool.
Multiple bottom tools are placed equidistant, and bottom tool includes in the middle part of bottom tool, be and fix a cutting tool in the middle part of lower stage property
The cuboid groove that middle part is corresponding, in the middle part of bottom tool, both sides are respectively arranged with bottom tool left part and bottom tool is right
Portion, bottom tool left part and lower stage property right part are fixed by screws on bottom tool support;
Bottom tool left part is identical with bottom tool right part structure, right-angled trapezium body c and right-angled trapezium body d, directly
The side of angle prismatoid c and right-angled trapezium body d is integrally connected, and the bottom surface of right-angled trapezium body c is with straight
The end face of angle prismatoid d is generally aligned in the same plane, the end face of right-angled trapezium body c and the end of right-angled trapezium body d
Face is generally aligned in the same plane, the side, right-angle side place of right-angled trapezium body c and the right-angle side of right-angled trapezium body d
Side, place is generally aligned in the same plane, and right-angled trapezium body c side is additionally provided with projection with the junction of bottom surface,
Projection is tetrapyamid shape, and an a protruding side c and base d of right-angled trapezium body d passes through right angle
The side d of prismatoid d connects, and side c, side d, base D-shaped become the edge of a knife, and side d place is put down
Face is 3 ° with the angle of horizontal plane;
Under the plane that the right-angled trapezium body c end face of bottom tool left part and right-angled trapezium body d bottom surface are formed is positioned at
Side in the middle part of cutter, the side, right-angled trapezium body c right-angle side place of bottom tool left part and right-angled trapezium body
Side, d right-angle side place formed plane be fixed on bottom tool support, lower stage property left part with fix a cutting tool
Left part is oppositely arranged;The right-angled trapezium body c end face of bottom tool right part is formed with right-angled trapezium body d bottom surface
Plane is positioned at the opposite side in the middle part of bottom tool, the side, right-angled trapezium body c right-angle side place of bottom tool right part
The plane formed with side, right-angled trapezium body d right-angle side place is fixed on bottom tool support, lower stage property
Right part is oppositely arranged with right part of fixing a cutting tool.
Of the present invention another solution is that the side of riveting after coloured coating band coiled steel plate broken belt
Method, based on the device of riveting after coloured coating band coiled steel plate broken belt, comprises the following steps:
Step 1: when occur broken belt time, first find Plate break part, after fracture two ends are cut flat on
Lower floor's head and the tail overlap is put into and is fixed a cutting tool and between bottom tool, and adjusting fixes a cutting tool is in initial position, rotates hands
Wheel drive is fixed a cutting tool and is moved downward, and has coordinated the riveting mouth of first station to make with bottom tool;
Step 2: reversely rotate handwheel, drives upper shifting of fixing a cutting tool, after leaving steel strip surface when fixing a cutting tool,
Move according to the scale on feed rod and fix a cutting tool to next station, complete second according to the method for step 1
The riveting mouth of station makes;
Step 3: repeat step 2 and complete the making of all of riveting mouth, will fix a cutting tool and move to initial position,
Then 2 feed rods are lifted the most slightly together with the top half of 2 the second bearing blocks, steel band are removed,
Production line recovers to run well, and needs the riveting interface of two steel bands again riveted at production line tension force
Automatically misplace under effect riveted, completes riveting.
The feature of the present invention also resides in,
After coloured coating band coiled steel plate broken belt, the device of riveting includes base, base is fixed with bottom tool and props up
Holding frame, bottom tool support is fixed with multiple bottom tool, base is respectively fixed at two ends with 2 the first axles
Bearing and 2 the second bearing blocks, the second bearing block is movably connected to form by upper and lower two parts, 2
One bearing block and 2 the second bearing blocks are connected by 2 feed rods, and 2 feed rods be arranged in parallel, on feed rod
It is provided with scale, between clutch shaft bearing seat and feed rod, is provided with self-aligning ball bearing;Second bearing block and feed rod
Between be provided with bearing, be cased with support of fixing a cutting tool outside 2 feed rods, feed rod and support of fixing a cutting tool slide
Connecting, support of fixing a cutting tool is provided with handwheel, handwheel is connected through fixing a cutting tool support with fixing a cutting tool;
Fixing a cutting tool the middle part of fixing a cutting tool including being connected with handwheel, middle part of fixing a cutting tool is for cuboid, in fixing a cutting tool
Both sides, portion connect fix a cutting tool left part and right part of fixing a cutting tool respectively by screw;Fix a cutting tool left part and fix a cutting tool the right side
Portion's structure is identical, including right-angled trapezium body a and right-angled trapezium body b, right-angled trapezium body a and right-angled trapezium
The side of body b is integrally connected, and the bottom surface of right-angled trapezium body a is positioned at the end face of right-angled trapezium body b
Same plane, the end face of right-angled trapezium body a is generally aligned in the same plane with the bottom surface of right-angled trapezium body b, right angle
The side, right-angle side place of prismatoid a and the side, right-angle side place of right-angled trapezium body b are positioned at same flat
Face, a base b of a base a and right-angled trapezium body b of right-angled trapezium body a passes through right-angled trapezium
The side b of body b connects, and base a, side b, base b form the edge of a knife, side b place plane and
The angle of horizontal plane is 3 °;Fix a cutting tool right-angled trapezium body a end face and the right-angled trapezium body b bottom surface shape of left part
Become plane with fix a cutting tool middle part side fix, the right-angled trapezium body a right-angle side place of left part of fixing a cutting tool
The plane that side is formed with side, right-angled trapezium body b right-angle side place contacts with support of fixing a cutting tool;On
The plane that the right-angled trapezium body a end face of cutter right part is formed with right-angled trapezium body b bottom surface and middle part of fixing a cutting tool
Opposite side fix, the side, right-angled trapezium body a right-angle side place of right part of fixing a cutting tool and right-angled trapezium body b
The plane that side, right-angle side place is formed contacts with support of fixing a cutting tool;
Multiple bottom tools are placed equidistant, and bottom tool includes in the middle part of bottom tool, be and fix a cutting tool in the middle part of lower stage property
The cuboid groove that middle part is corresponding, in the middle part of bottom tool, both sides are respectively arranged with bottom tool left part and bottom tool is right
Portion, bottom tool left part and lower stage property right part are fixed by screws on bottom tool support;Bottom tool left part
Identical with bottom tool right part structure, including right-angled trapezium body c and right-angled trapezium body d, right-angled trapezium body c
It is integrally connected with the side of right-angled trapezium body d, the bottom surface of right-angled trapezium body c and right-angled trapezium body d
End face be generally aligned in the same plane, the end face of right-angled trapezium body c is positioned at same with the bottom surface of right-angled trapezium body d
Plane, the side, right-angle side place of right-angled trapezium body c and the position, side, right-angle side place of right-angled trapezium body d
In same plane, right-angled trapezium body c side is additionally provided with projection with the junction of bottom surface, and projection is four ribs
Taper, an a protruding side c and base d of right-angled trapezium body d is by right-angled trapezium body d's
Side d connects, and side c, side d, base D-shaped become the edge of a knife, side d place plane and horizontal plane
Angle be 3 °;It is flat that the right-angled trapezium body c end face of bottom tool left part and right-angled trapezium body d bottom surface are formed
Face is positioned at the side in the middle part of bottom tool, and the side, right-angled trapezium body c right-angle side place of bottom tool left part is with straight
The plane that side, prismatoid d right-angle side place, angle is formed is fixed on bottom tool support, lower stage property left part
Left part is oppositely arranged with fixing a cutting tool;At the bottom of the right-angled trapezium body c end face of bottom tool right part and right-angled trapezium body d
The plane that face is formed is positioned at the opposite side in the middle part of bottom tool, the right-angled trapezium body c right-angle side of bottom tool right part
The plane that side, place is formed with side, right-angled trapezium body d right-angle side place is fixed on bottom tool support
On, lower stage property right part is oppositely arranged with right part of fixing a cutting tool.
The invention has the beneficial effects as follows: the device of riveting, phase after coloured coating band coiled steel plate broken belt of the present invention
For Traditional Man punching, threading riveting, it is possible to effectively shorten strip breakage on coloured coating production line
After time of again riveting, and the quality of riveting interface can be improved, thus improve production efficiency, fall
The low damage to apparatus for production line.
Accompanying drawing explanation
Fig. 1 is the structural representation of the device of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 2 is the structural representation fixed a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention
Figure;
Fig. 3 is fix a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention left part and upper slitter
The structural representation of tool right part;
Fig. 4 is the structural representation of bottom tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention
Figure;
Fig. 5 is bottom tool left part and lower cutter in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention
The structural representation of tool right part;
Fig. 6 is to fix a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention and bottom tool is joined
Close schematic diagram;
Fig. 7 is the method flow diagram of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 8 is to use the method for riveting after coloured coating band coiled steel plate broken belt of the present invention to rivet the steel band obtained
Riveting interface schema.
In figure, 1. base, 2. clutch shaft bearing seat, 3. the second bearing block, 4. self-aligning ball bearing, 5. handwheel,
6. fixing a cutting tool support, 7. fix a cutting tool, 71. fix a cutting tool left part, 711. right-angled trapezium body a, 712. right angles ladders
Body b, 713. base a, 714. base b, 715. side b, 72. fix a cutting tool middle part, and 73. fix a cutting tool the right side
Portion, 8. bottom tool, 81. bottom tool left parts, 811. right-angled trapezium body c, 812. right-angled trapezium body d, 813.
Side c, 814. base d, 815. side d, 816. are protruding, in the middle part of 82. bottom tools, and 83. bottom tool right parts,
9. feed rod, 10. bottom tool support.
Detailed description of the invention
The present invention is described in detail with detailed description of the invention below in conjunction with the accompanying drawings.
The device of riveting after coloured coating band coiled steel plate broken belt of the present invention, as it is shown in figure 1, include base 1,
It is fixed with bottom tool support 10 on base 1, bottom tool support 10 is fixed with multiple bottom tool 8,
Base 1 is respectively fixed at two ends with 2 clutch shaft bearing seats 2 and two the second bearing blocks 3, the second bearing block
3 are movably connected to form by upper and lower two parts, and upper and lower two parts are coordinated by T-shape mouth, T-shape mouth
Cooperation plays the role of positioning, and prevents in loading process upper and lower part relative to the change of position, 2 the first axles
Bearing 2 and 2 the second bearing blocks 3 are connected by 2 feed rods 9, and 2 feed rods 9 be arranged in parallel, light
It is provided with scale on thick stick 9, between clutch shaft bearing seat 2 and feed rod 9, is provided with self-aligning ball bearing 4, second
It is provided with bearing between bearing block 3 and feed rod 9, outside 2 feed rods 9, is cased with support 6 of fixing a cutting tool, light
Thick stick 9 is slidably connected with support 6 of fixing a cutting tool, and support 6 of fixing a cutting tool is provided with handwheel 5, handwheel 5
7 it is connected through fixing a cutting tool support 6 with fixing a cutting tool;
As in figure 2 it is shown, fix a cutting tool, 7 include the middle part 72 of fixing a cutting tool being connected with handwheel 5, middle part of fixing a cutting tool
72 is cuboid, and 72 both sides, middle part of fixing a cutting tool are connected respectively by screw fixes a cutting tool left part 71 and fixes a cutting tool
Right part 73,
It is identical, as it is shown on figure 3, include right-angled trapezium with right part 73 structure of fixing a cutting tool to fix a cutting tool left part 71
Body a711 and right-angled trapezium body b712, right-angled trapezium body a711 and the side phase of right-angled trapezium body b712
Connecting as one, the bottom surface of right-angled trapezium body a711 and the end face of right-angled trapezium body b712 are positioned at same flat
Face, the end face of right-angled trapezium body a711 is generally aligned in the same plane with the bottom surface of right-angled trapezium body b712, right angle
The side, right-angle side place of prismatoid a711 and the side, right-angle side place of right-angled trapezium body b712 are positioned at same
One plane, a base of a base a713 and right-angled trapezium body b712 of right-angled trapezium body a711
B714 is connected by the side b715 of right-angled trapezium body b712, base a713, side b715, base
B714 forms the edge of a knife, plays cutting effect, and side b715 place plane is 3 ° with the angle of horizontal plane, 3 °
Cutting-tool angle ensure that the sharpness of cutter, being smoothed out providing and ensure for cutter cutting process;
Fix a cutting tool what right-angled trapezium body a711 end face and the right-angled trapezium body b712 bottom surface of left part 71 was formed
Plane with fix a cutting tool middle part 72 side fix, the right-angled trapezium body a711 right angle of left part 71 of fixing a cutting tool
Plane that side, place, limit and side, right-angled trapezium body b712 right-angle side place are formed and support of fixing a cutting tool
6 contact;Fix a cutting tool right-angled trapezium body a711 end face and the right-angled trapezium body b712 bottom surface shape of right part 73
Become plane with fix a cutting tool middle part 72 opposite side fix, the right-angled trapezium body a711 of right part 73 of fixing a cutting tool
The plane that side, right-angle side place is formed with side, right-angled trapezium body b712 right-angle side place is propped up with fixing a cutting tool
Hold frame 6 to contact;
As shown in Figure 4, multiple bottom tools 8 are placed equidistant, and bottom tool 8 includes in the middle part of bottom tool 82, under
In the middle part of stage property, 82 are and middle part 72 corresponding cuboid grooves of fixing a cutting tool, and in the middle part of bottom tool, 82 both sides are divided
It is not provided with bottom tool left part 81 and bottom tool right part 83, bottom tool left part 81 and lower stage property right part 83
It is fixed by screws on bottom tool support 10;
Bottom tool left part 81 is identical with bottom tool right part 83 structure, as it is shown in figure 5, include right-angled trapezium
Body c811 and right-angled trapezium body d812, right-angled trapezium body c811 and the side phase of right-angled trapezium body d812
Connecting as one, the bottom surface of right-angled trapezium body c811 and the end face of right-angled trapezium body d812 are positioned at same flat
Face, the end face of right-angled trapezium body c811 is generally aligned in the same plane with the bottom surface of right-angled trapezium body d812, right angle
The side, right-angle side place of prismatoid c811 and the side, right-angle side place of right-angled trapezium body d812 are positioned at same
One plane, right-angled trapezium body c811 side is additionally provided with protruding 816, protruding 816 with the junction of bottom surface
For tetrapyamid shape, a base d814 of a side c813 and right-angled trapezium body d812 of protruding 816
Connected by the side d815 of right-angled trapezium body d812, side c813, side d815, base d814
Forming the edge of a knife, play cutting effect, side d815 place plane is 3 ° with the angle of horizontal plane, the cutter of 3 °
Tool angle ensure that the sharpness of cutter, and the offer that is smoothed out for cutter cutting process ensures;
The right-angled trapezium body c811 end face of bottom tool left part 81 is formed with right-angled trapezium body d812 bottom surface
Plane is positioned at the side of 82 in the middle part of bottom tool, the right-angled trapezium body c811 right-angle side of bottom tool left part 81
The plane that side, place is formed with side, right-angled trapezium body d812 right-angle side place is fixed on bottom tool support
On frame 10, lower stage property left part 81 is oppositely arranged with left part 71 of fixing a cutting tool;The right angle of bottom tool right part 83
The plane that prismatoid c811 end face and right-angled trapezium body d812 bottom surface are formed is positioned in the middle part of bottom tool 82
Opposite side, the side, right-angled trapezium body c811 right-angle side place of bottom tool right part 83 and right-angled trapezium body
The plane that side, d812 right-angle side place is formed is fixed on bottom tool support 10, lower stage property right part 83
Right part 73 is oppositely arranged with fixing a cutting tool;As shown in Figure 6, bottom tool 87 matches cutting with fixing a cutting tool
Go out complete " horizontal Z " shape riveting mouth.
2 the second bearing blocks 3 are divided into two parts of upper and lower active connection, mutually can separate, 2
Clutch shaft bearing seat 2 arranges self-aligning ball bearing 4, thus reaches to have riveted the mesh that rear steel band takes out smoothly
's.
The method of riveting after coloured coating band coiled steel plate broken belt, based on said apparatus, as it is shown in fig. 7, bag
Include following steps:
Step 1: when occur broken belt time, first find Plate break part, after fracture two ends are cut flat on
Lower floor's head and the tail overlap is put into and is fixed a cutting tool between 7 and bottom tool 8, lap area according to different materials and
Actual demand is controlled according to respective standard voluntarily by operator, and adjusting fixes a cutting tool 7 is in initial position, rotation
Change hands wheel 5 driving to fix a cutting tool and 7 move downward, coordinate the riveting mouth of first station with bottom tool 8
Make;
Step 2: reversely rotate handwheel 5, driving fixes a cutting tool moves on 7,7 leaves steel band table when fixing a cutting tool
Behind face, move according to the scale on feed rod 9 and fix a cutting tool 7 to next station, according to the method for step 1
The riveting mouth completing second station makes;The determination of each station by operator according to the mark on feed rod 9
Chi moves to fix a cutting tool and 7 completes;
Step 3: repeating step 2 and complete all of riveting mouth and make, will fix a cutting tool 7 moves to initial position,
Then 2 feed rods 9 are lifted, by steel band the most slightly together with the top half of 2 the second bearing blocks 3
Removal, production line recovers to run well, needs the riveting interface of again rivet two steel bands at production line
Automatically misplace under the effect of tension force riveted, completes riveting.
Fig. 8 is the riveting interface shape schematic diagram that cutting goes out, symmetrical " horizontal Z " shape riveting mouth of each two by
One station cutting forms, and due to the construction features of riveting interface shape self, two broken belts can be at tension force
Riveting it has been mutually twisted under effect.
The present invention punches relative to Traditional Man, threading riveting, it is possible to effectively shortens coloured coating and produces
Again the time riveted after strip breakage on line, and the quality of riveting interface can be improved, thus improve
Production efficiency, reduces the damage to apparatus for production line.