CN104376931B - Automatic high speed wire twisting machine - Google Patents
Automatic high speed wire twisting machine Download PDFInfo
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- CN104376931B CN104376931B CN201410728659.9A CN201410728659A CN104376931B CN 104376931 B CN104376931 B CN 104376931B CN 201410728659 A CN201410728659 A CN 201410728659A CN 104376931 B CN104376931 B CN 104376931B
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- belt pulleys
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- belt pulley
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Abstract
The invention discloses a kind of automatic high speed wire twisting machine, it include rotation speed servo motor high, bobbin, it is variable draw take wheel, fixation and draw the left and right threading rotating shaft for taking wheel, magnetic powder cluth, wire-arranging mechanism, bobbin seat and being symmetricly set on the bobbin both sides；Present invention design is ingenious, by reasonably optimizing seaming element structure and layout, and uses rotation speed servo motor high and high-precision bearing seat, greatly improves twisted wire efficiency, and maximum speed is up to 2500 revs/min, and job stability is high, and twisted wire quality is good；Conventional gears are substituted with pulley drive simultaneously to be driven, structure is not only effectively simplified, and operation is simple, convenient, when lay need to be adjusted, the belt pulley of the corresponding number of teeth in lay selection A, B, C, D the group belt pulley according to needed for is only needed to be arranged in pairs or groups, governing speed is fast, and collocation is flexible, and lay adjustable range is wide, it is time saving and energy saving, substantial amounts of time and manpower are effectively saved, and applied widely, beneficial to being widely popularized utilization.
Description
Technical field
The present invention relates to wire twisting machine technical field, and in particular to a kind of automatic high speed wire twisting machine.
Background technology
Wire twisting machine is that one kind can be widely used in all kinds of soft/hard conductor lines（Copper cash, enamel-covered wire, tinned wire, copper covered steel and copper
Alclad etc.）And electric wire（Power line, earphone cord, telephone wire, PVC lines and grid line etc.）Stranded plant equipment, make many roots
Single branch conductor is twisted into one, reaches the technological requirement of wire rod.
When wire twisting machine of the prior art needs change lay, then need manually to change corresponding lay gear train, change
Operation is miscellaneous, and complex operation wastes time and energy, it is necessary to many staff coordinate, and increased production cost, influences production efficiency, and twist
Line efficiency, it is impossible to meet the demand in rapid, diversified market at present.
The content of the invention
For above-mentioned deficiency, it is an object of the present invention to provide a kind of smart structural design, reasonable, simple to operate, side
Just, the automatic high speed wire twisting machine of energy fast and flexible regulation lay, and twisted wire efficiency high.
To achieve the above object, technical scheme provided by the present invention is：A kind of automatic high speed wire twisting machine, it includes high turning
Fast servo motor, bobbin, it is variable draw to take wheel, fixation and draw take wheel, magnetic powder cluth, wire-arranging mechanism, bobbin and be symmetricly set on
One end of the left threading rotating shaft and right threading rotating shaft of bobbin seat both sides, left threading rotating shaft and the nearly bobbin seat of right threading rotating shaft
Rotating disk is correspondingly provided with, the other end is provided with high-precision bearing seat, the rotating disk in left threading rotating shaft and right threading rotating shaft is by twisting bow phase
Connection, the rotation speed servo motor high is connected with the left threading rotating shaft and right threading rotating shaft, and the bobbin seat includes symmetrical
The left disk and right disk of bobbin both sides are arranged on, the top position of the wire-arranging mechanism correspondence bobbin is arranged on the left disk
On right disk, the right disk is provided with A groups belt pulley, B groups belt pulley and right pinch roller, and A groups belt pulley is by right leather belt and B groups
Belt pulley is connected, and right pinch roller is located at the position between A groups belt pulley and B group belt pulleys, and top pressure is on the right leather belt；Institute
State left disk and be provided with C groups belt pulley, D groups belt pulley and left pinch roller, the C groups belt pulley passes through power transmission shaft and the B groups skin
Belt wheel is connected, and the D groups belt pulley is connected by left leather belt with C group belt pulleys, and left pinch roller is located at C groups belt pulley and D groups
Position between belt pulley, and top pressure is on the left leather belt, it is described it is variable draw take wheel positioned at the inner side of the left disk, and with
The C groups belt pulley is coaxially disposed, and the fixation is drawn to take wheel corresponding variable and draw and takes a side position of wheel and be arranged on the left disk
Inner side on, the magnetic powder cluth is arranged on the left disk, and is connected with the power transmission shaft by belt.
Used as a modification of the present invention, the wire-arranging mechanism includes that strand oscillator, traverse shaft, mounting rod, first level are led
Wheel, the second horizontal guide wheel, the 3rd horizontal guide wheel and vertical guide idlers, the traverse shaft be arranged on the left disk and right disk it
Between, the strand oscillator is arranged on the traverse shaft, and one end of the mounting rod is connected on the left disk, and the other end is connected to
On the right disk, the first level guide wheel, the second horizontal guide wheel are correspondingly arranged at the two ends of the mounting rod, the described 3rd
Horizontal guide wheel is arranged on the strand oscillator, and with the first level guide wheel, the second horizontal guide wheel in same level, institute
The side position for stating vertical guide idlers the 3rd horizontal guide wheel of correspondence is arranged on the strand oscillator.
Used as a modification of the present invention, the A groups belt pulley is 81 including A1 belt pulleys that the number of teeth is 34 and the number of teeth
A2 belt pulleys, the A2 belt pulleys and A1 belt pulleys are coaxially disposed.The B groups belt pulley including B1 belt pulleys that the number of teeth is 108 and
The number of teeth is 67 B2 belt pulleys, and the B2 belt pulleys and B1 belt pulleys are arranged on the right-hand member of the power transmission shaft, and the B1 belt pulleys
With the A1 belt pulleys with a vertical plane, the B2 belt pulleys are with the A2 belt pulleys with another vertical plane.The C
Group belt pulley includes the C1 belt pulleys that the number of teeth is 97 and the C2 belt pulleys that the number of teeth is 79, and the C2 belt pulleys and C1 belt pulleys coaxially set
Put.The D groups belt pulley includes the D1 belt pulleys that the number of teeth is 37 and the D2 belt pulleys that the number of teeth is 58, the D2 belt pulleys and D1 belts
Wheel is arranged on the left end of the power transmission shaft, and the D1 belt pulleys and the C1 belt pulleys are with a vertical plane, the D2 skins
Belt wheel is with the C2 belt pulleys with another vertical plane.
It is described variable to draw a diameter of 86~160mm for taking wheel as a modification of the present invention.
Beneficial effects of the present invention are：Present invention design is ingenious, by reasonably optimizing seaming element structure and layout, and uses
Rotation speed servo motor high and high-precision bearing seat, greatly improve twisted wire efficiency, and maximum speed is up to 2500 revs/min, and work
Stability is high, and twisted wire quality is good；Conventional gears are substituted with pulley drive to be driven, be not only effectively simplified structure simultaneously, and
Operation is simple, convenient, when that need to adjust lay, only needs the respective teeth in lay selection A, B, C, D the group belt pulley according to needed for
Several belt pulleys are arranged in pairs or groups, and then make left and right tension on belt by left and right pinch roller, and governing speed is fast, and collocation is flexible,
Lay adjustable range is wide, time saving and energy saving, has been effectively saved substantial amounts of time and manpower, and high working efficiency, not only shortens
The whole production cycle, further improves twisted wire quality, reduce production cost；Other overall structure is simple, compact, makes
Parts are few, it is easy to accomplish, low cost, good operating stability, beneficial to being widely popularized utilization.
Below in conjunction with the accompanying drawings with embodiment, the present invention is further described.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is sectional perspective structural representation of the invention
Fig. 3 is the dimensional structure diagram of center line axle bed of the present invention.
Fig. 4 is the principle schematic diagram. of each group belt pulley in the present invention.
Fig. 5 is lay table of the invention.
Specific embodiment
Referring to Fig. 1 to Fig. 4, a kind of automatic high speed wire twisting machine that the present embodiment is provided, it include rotation speed servo motor 1 high,
Bobbin 2, it is variable draw take wheel 3, fixation draw take wheel 4, magnetic powder cluth 5, wire-arranging mechanism 6, bobbin seat 7 and setting be symmetricly set on this
The left threading rotating shaft 8 and right threading rotating shaft 9 of 7 both sides of bobbin seat, left threading rotating shaft 8 and the nearly bobbin seat 7 of right threading rotating shaft 9
One end is correspondingly provided with rotating disk 81,91, and the other end is provided with high-precision bearing seat 82,92, and rotating disk 81 and rotating disk 91 are by twisting 10 phases of bow
Connection, the rotation speed servo motor 1 high is connected with the left threading rotating shaft 8 and right threading rotating shaft 9, specifically, rotating speed high is watched
Take motor 1 to be connected with coupling spindle 11, the coupling spindle 11 is respectively arranged at two ends with a belt pulley, wherein a belt pulley passes through belt
It is connected with the right threading rotating shaft 9, another belt pulley is connected by belt with the left threading rotating shaft 8.The bobbin seat 7
Left disk 71 and right disk 72 including being symmetricly set on the both sides of bobbin 2, the top position of the correspondence bobbin 2 of the wire-arranging mechanism 6
It is arranged on the left disk 71 and right disk 72, the right disk 72 is provided with A groups belt pulley 721, B groups belt pulley 722 and the right side
Pinch roller 723, A groups belt pulley 721 is connected by right leather belt 724 with B groups belt pulley 722, and right pinch roller 723 is located at A group belt pulleys
Position between 721 and B groups belt pulley 722, and top pressure is on the right leather belt 724；The left disk 71 is provided with C group belts
Wheel 711, D groups belt pulley 712 and left pinch roller 713, the C groups belt pulley 711 pass through power transmission shaft 714 and the B groups belt pulley 722
It is connected, the D groups belt pulley 712 is connected by left leather belt 715 with C groups belt pulley 711, left pinch roller 713 is located at C group belts
Position between wheel 711 and D groups belt pulley 712, and top pressure is on the left leather belt 715, it is described it is variable draw take described in wheel 3 is located at
The inner side of left disk 71, and being coaxially disposed with the C groups belt pulley 711, the fixation is drawn to take 4 corresponding variables of wheel and draw and takes wheel 3
One side position is arranged on the inner side of the left disk 71, and the magnetic powder cluth 5 is arranged on the left disk 71, and is passed through
Belt is connected with the power transmission shaft 714.Twist and can be provided with porcelain eye on bow 10, porcelain eye can play a part of protective wire.
In the present embodiment, the rotation speed servo motor 1 high preferably uses 20HP east unit motor, is then carried out using frequency converter
Control.Magnetic powder cluth 5 is for automatically controlling tension force, preferably Mitsubishi magnetic powder cluth.High-precision bearing seat is built-in
It is preferred that having Japanese KOYO, NSK or Germany's FAG bearings, operation is more stable, and twisted wire effect is good.
Specifically, referring to Fig. 3, the wire-arranging mechanism 6 includes that strand oscillator 61, traverse shaft 62, mounting rod 63, first level are led
The 64, second horizontal guide wheel 65 of wheel, the 3rd horizontal guide wheel 66 and vertical guide idlers 67, the traverse shaft 62 are arranged on the left disk 71
And right disk 72 between, the strand oscillator 61 is arranged on the traverse shaft 62, and strand oscillator 61 is connected with motor.Driving
Under the driving of dynamic motor, strand oscillator 61 can move back and forth left and right on traverse shaft 62.One end of the mounting rod 63 is connected to
On the left disk 71, the other end is connected on the right disk 72, the first level guide wheel 64, the second horizontal guide wheel 65 pairs
The two ends of the mounting rod 63 should be arranged on, the 3rd horizontal guide wheel 66 is arranged on the strand oscillator 61, and with described
In same level, the vertical guide idlers 67 corresponds to the 3rd horizontal guide wheel 66 for one horizontal guide wheel 64, the second horizontal guide wheel 65
One side position is arranged on the strand oscillator 61.The strand oscillator 61 preferably strand oscillators of Germany UHING Φ 30, winding displacement effect is more
It is good.
Specifically, referring to Fig. 3 and Fig. 4, the A groups belt pulley 721 includes A1 belt pulleys 7211 that the number of teeth is 34 and the number of teeth
It is 81 A2 belt pulleys 7212, the A2 belt pulleys 7212 and A1 belt pulleys 7211 are coaxially disposed.The B groups belt pulley 722 includes
The number of teeth is 108 B1 belt pulleys 7221 and B2 belt pulleys 7222 that the number of teeth is 67, the B2 belt pulleys 7222 and B1 belt pulleys 7221
It is arranged on the right-hand member of the power transmission shaft 714, and the B1 belt pulleys 7221 and the A1 belt pulleys 7211 are with a vertical plane,
The B2 belt pulleys 7222 are with the A2 belt pulleys 7212 with another vertical plane.The C groups belt pulley 711 is including the number of teeth
97 C1 belt pulleys 7111 and the number of teeth is 79 C2 belt pulleys 7112, and the C2 belt pulleys 7112 and C1 belt pulleys 7111 coaxially set
Put.The D groups belt pulley 712 includes the D1 belt pulleys 7121 that the number of teeth is 37 and the D2 belt pulleys 7122 that the number of teeth is 58, the D2 skins
Belt wheel 7122 and D1 belt pulleys 7121 are arranged on the left end of the power transmission shaft 714, and the D1 belt pulleys 7121 and the C1 skins
, with a vertical plane, the D2 belt pulleys 7122 are with the C2 belt pulleys 7112 with another vertical plane for belt wheel 7111.Institute
State the variable a diameter of 86~160mm for drawing and taking wheel 3.Variable draw diameter preferably one of the following size for taking wheel 3 specifically, described：
86mm、100mm、120mm、130mm、140mm、153mm、160mm。
During twisted wire, referring to Fig. 1, the direction of arrow is direction of routing, specifically, line is penetrated into right threading rotating shaft 9, is then drawn
Through twist bow guiding penetrate left threading rotating shaft 8, then through guide wheel turn to, pile warp fix draw take wheel 4 and it is variable draw take wheel 3, then
It is directed to up to vertical guide idlers 67 in first level guide wheel 64, second horizontal guide wheel 65, the 3rd horizontal guide wheel 66 successively, and by this
Vertical guide idlers 67 passes out to bobbin 2.Due to using rotation speed servo motor 1 high and high-precision bearing seat, twisted wire can be increased substantially
Efficiency, and job stability is high, and twisted wire quality is good, and maximum speed is up to 2500 revs/min.
When lay need to be adjusted, referring to Fig. 3, the lay selection A groups belt pulley 721, B group belt pulleys according to needed for is only needed
722nd, the belt pulley of the corresponding number of teeth in C groups belt pulley 711, D groups belt pulley 712 is arranged in pairs or groups, then by left and right pinch roller
723 make left and right belt 724 tense, while the different-diameter that can also arrange in pairs or groups it is variable draw take wheel 3, further expand its twist
Away from adjustable range, lay adjustable range is wide, and governing speed is fast, and collocation is flexible, time saving and energy saving, has been effectively saved the substantial amounts of time
And manpower, and high working efficiency, the whole production cycle is not only shortened, twisted wire quality is also improved, reduce production cost.
Embodiment shown in Fig. 5 is only preferably implementation method of the invention, and the present invention can not enumerate out whole
The technical scheme of one of implementation method, all use above-described embodiments, or the equivalent variations done according to above-described embodiment, at this
In invention protection domain.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and changed.Therefore, the invention is not limited in above-mentioned specific embodiment, every those skilled in the art exist
On the basis of of the invention it is done it is any conspicuously improved, replace or modification belongs to protection scope of the present invention.This
Outward, although having used some specific terms in this specification, these terms merely for convenience of description, not to the present invention
Constitute any limitation.As described in the above embodiment the present invention, using other structures obtained from same or similar structure
Wire twisting machine, all fall in the scope of protection of the present invention.
Claims (3)
1. a kind of automatic high speed wire twisting machine, it is characterised in that：It include rotation speed servo motor high, bobbin, it is variable draw take wheel, fixed
Draw take wheel, magnetic powder cluth, wire-arranging mechanism, bobbin seat and be symmetricly set on the bobbin seat both sides left threading rotating shaft and right threading
One end of the nearly bobbin seat of rotating shaft, left threading rotating shaft and right threading rotating shaft is correspondingly provided with rotating disk, and the other end is provided with high accuracy axle
Bearing, left threading rotating shaft is connected with the rotating disk in right threading rotating shaft by twisting bow, the rotation speed servo motor high and the left side
Threading rotating shaft is connected with right threading rotating shaft, and the bobbin seat includes being symmetricly set on the left disk and right disk of bobbin both sides,
The top position of the wire-arranging mechanism correspondence bobbin is arranged on the left disk and right disk, and the right disk is provided with A group skins
Belt wheel, B groups belt pulley and right pinch roller, A groups belt pulley are connected by right leather belt with B group belt pulleys, and right pinch roller is located at A group belts
Position between wheel and B group belt pulleys, and top pressure is on the right leather belt；The left disk is provided with C groups belt pulley, D group skins
Belt wheel and left pinch roller, the C groups belt pulley are connected by power transmission shaft with the B groups belt pulley, and the D groups belt pulley is by a left side
Belt is connected with C group belt pulleys, and left pinch roller is located at the position between C groups belt pulley and D group belt pulleys, and top pressure is on the left side
On belt, it is described it is variable draw take wheel positioned at the inner side of the left disk, and be coaxially disposed with the C groups belt pulley, the fixation
Draw to take wheel corresponding variable and draw and take a side position of wheel and be arranged on the inner side of the left disk, the magnetic powder cluth is arranged on institute
State on left disk, and be connected with the power transmission shaft by belt；
The wire-arranging mechanism includes that strand oscillator, traverse shaft, mounting rod, first level guide wheel, the second horizontal guide wheel, the 3rd level are led
Wheel and vertical guide idlers, the traverse shaft are arranged between the left disk and right disk, and the strand oscillator is arranged on the traverse shaft
On, one end of the mounting rod is connected on the left disk, and the other end is connected on the right disk, and the first level is led
Wheel, the second horizontal guide wheel are correspondingly arranged at the two ends of the mounting rod, and the 3rd horizontal guide wheel is arranged on the strand oscillator,
And with the first level guide wheel, the second horizontal guide wheel in same level, the 3rd horizontal guide wheel of the vertical guide idlers correspondence
A side position be arranged on the strand oscillator；
The A groups belt pulley includes the A1 belt pulleys that the number of teeth is 34 and the A2 belt pulleys that the number of teeth is 81, the A2 belt pulleys and A1 skins
Belt wheel is coaxially disposed；
The B groups belt pulley includes the B1 belt pulleys that the number of teeth is 108 and the B2 belt pulleys that the number of teeth is 67, the B2 belt pulleys and B1 skins
Belt wheel is arranged on the right-hand member of the power transmission shaft, and the B1 belt pulleys and the A1 belt pulleys are with a vertical plane, the B2
Belt pulley is with the A2 belt pulleys with another vertical plane；
The C groups belt pulley includes the C1 belt pulleys that the number of teeth is 97 and the C2 belt pulleys that the number of teeth is 79, the C2 belt pulleys and C1 skins
Belt wheel is coaxially disposed；
The D groups belt pulley includes the D1 belt pulleys that the number of teeth is 37 and the D2 belt pulleys that the number of teeth is 58, the D2 belt pulleys and D1 skins
Belt wheel is arranged on the left end of the power transmission shaft, and the D1 belt pulleys and the C1 belt pulleys are with a vertical plane, the D2
Belt pulley is with the C2 belt pulleys with another vertical plane；
Twist bow and be provided with porcelain eye.
2. automatic high speed wire twisting machine according to claim 1, it is characterised in that it is described it is variable draw take wheel a diameter of 86~
160mm。
3. automatic high speed wire twisting machine according to claim 1, it is characterised in that it is described it is variable draw take a diameter of following of wheel
One of size：86mm、100mm、120mm、130mm、140mm、153mm、160mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410728659.9A CN104376931B (en) | 2014-12-05 | 2014-12-05 | Automatic high speed wire twisting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410728659.9A CN104376931B (en) | 2014-12-05 | 2014-12-05 | Automatic high speed wire twisting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104376931A CN104376931A (en) | 2015-02-25 |
| CN104376931B true CN104376931B (en) | 2017-05-31 |
Family
ID=52555788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410728659.9A Expired - Fee Related CN104376931B (en) | 2014-12-05 | 2014-12-05 | Automatic high speed wire twisting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104376931B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050095996A (en) * | 2004-03-29 | 2005-10-05 | 이주영 | A electric and shield wire gathering equipment having pitch control device |
| KR20100112358A (en) * | 2009-04-09 | 2010-10-19 | 이운선 | Automatic tension regulation apparatus for enamel- wire twisting and winding machine |
| CN103515027A (en) * | 2012-06-25 | 2014-01-15 | 上海润威机械制造有限公司 | High-speed stranding machine |
| CN204496978U (en) * | 2014-12-05 | 2015-07-22 | 东莞新恩祥机械配件有限公司 | Automatic high speed stranding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2235170A1 (en) * | 1998-04-17 | 1999-10-17 | Lefebvre Freres Limitee | Apparatus for helically assembling at least two filaments |
-
2014
- 2014-12-05 CN CN201410728659.9A patent/CN104376931B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050095996A (en) * | 2004-03-29 | 2005-10-05 | 이주영 | A electric and shield wire gathering equipment having pitch control device |
| KR20100112358A (en) * | 2009-04-09 | 2010-10-19 | 이운선 | Automatic tension regulation apparatus for enamel- wire twisting and winding machine |
| CN103515027A (en) * | 2012-06-25 | 2014-01-15 | 上海润威机械制造有限公司 | High-speed stranding machine |
| CN204496978U (en) * | 2014-12-05 | 2015-07-22 | 东莞新恩祥机械配件有限公司 | Automatic high speed stranding machine |
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| Publication number | Publication date |
|---|---|
| CN104376931A (en) | 2015-02-25 |
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