CN104368651A - Pushing-type predeformation hydraulic cold roll forming mill - Google Patents
Pushing-type predeformation hydraulic cold roll forming mill Download PDFInfo
- Publication number
- CN104368651A CN104368651A CN201310310229.0A CN201310310229A CN104368651A CN 104368651 A CN104368651 A CN 104368651A CN 201310310229 A CN201310310229 A CN 201310310229A CN 104368651 A CN104368651 A CN 104368651A
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- CN
- China
- Prior art keywords
- reversible deformation
- hydraulic
- predeformation
- positioning roller
- forming machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a pushing-type predeformation hydraulic cold roll forming mill comprising a workbench, a predeformation jacking machine head and two positioning rollers. The predeformation jacking machine head capable of moving front and back is arranged on the central axis of the workbench, the two positioning rollers are arranged on two sides of the central axis symmetrically, and the positions of the positioning rollers on the workbench are located on two sides of the front of the predeformation jacking machine head. A hydraulic pushing rod is hinged to the rear end of the predeformation jacking machine head through a connecting shaft, and the hydraulic pushing rod is connected with a hydraulic driving device. A graduated scale is fixed to the top of the connecting shaft. The predeformation jacking machine head moves on the workbench forwards and backwards through sliding rails arranged at the bottom. Each positioning roller fixing platform is provided with a horizontal positioning bracket on one side in the direction of the predeformation jacking machine head. The pushing-type predeformation hydraulic cold roll forming mill is simple to operate, high in efficiency, accurate in horizontal concentricity positioning, effective in deformation control and adaptable to production requirements of small-bore cold bends in engineering construction.
Description
Technical field
The present invention relates to bending machine, specifically push mode reversible deformation hydraulic cold bending forming machine.
Background technology
At oil, chemical industry, in the industry engineering constructions such as hot-water heating, cold bending making is one basic working procedure wherein, although this procedure seems simple, but the making quality of cold bending directly has influence on the quality of whole engineering, the cold bending production method that we commonly used in the past uses single head or double end hydraulic pipe bender to carry out bending making by canoe, this clod wash mode, pipe is difficult to accurate control bending horizontal concentricity in process, the stress distribution that pipe cross section receives is uneven, circular arc place distortion serious (ellipse), outside circular arc, tube wall thickness is excessive, wrinkling inside circular arc (waveform wrinkle) etc., product defect rate is high, cause the significant wastage of raw material and manpower.Equipment investment cost is high in addition, complicated operation.
Summary of the invention
The object of the present invention is to provide push mode reversible deformation hydraulic cold bending forming machine, simple to operate, efficiency is high, horizontal concentricity accurate positioning, effective controlling distortion, adapts to the making needs of small-bore cold bending in engineering construction.
In order to reach above-mentioned purpose, present invention employs following technical scheme, push mode reversible deformation hydraulic cold bending forming machine, comprise workbench, reversible deformation jacking head, positioning roller, the axis of described workbench is provided with the reversible deformation jacking head that can move forward and backward, and axis bilateral symmetry is provided with two positioning rollers, and the residing on the table position of positioning roller is positioned at the both sides, front of reversible deformation jacking head.
Described reversible deformation jacking back-end of machine head is hinged with hydraulic drive bar by connecting axle, and hydraulic drive bar is connecting fluid hydraulic driver again.
The top of described connecting axle is fixed with rule.
The dragging track that described reversible deformation jacking head is arranged by bottom moves forward and backward on the table.
Described positioning roller is fixing on the table by positioning roller fixed station.
Described positioning roller fixed station and positioning roller all offer corresponding spacing hole, is fixed through limit shaft in spacing hole.
The side that described positioning roller fixed station is being positioned at reversible deformation jacking heading is provided with horizontal location bracket, is then provided with reinforcement gusset at opposite side.
Described positioning roller groove center line and reversible deformation jacking head front end arc groove center line at same level line, and exceed horizontal location pallet top, and the distance exceeded is by the half of curved tube outer diameter.
Compared to prior art, the present invention has following beneficial effect:
Use positioning roller and horizontal location bracket, pipe is fixed on horizontal level to ensure the levelness of pipe, the anti-deformation arc-shaped groove of pushing tow head front end and pipe are coincide after being close to, jacking head makes tube bending.The positioning roller of this new-type push mode reversible deformation hydraulic cold bending forming machine and horizontal location bracket solve the problem that pipe horizontal concentricity in BENDING PROCESS is in the past difficult to accurately control.Because the radian size of positioning roller groove and head front end anti-deformation arc-shaped groove is consistent with the external diameter of pipe bending, ensure that the stress equilibrium distribution in the whole BENDING PROCESS of pipe suffered by cross-sectional direction, efficiently solve the circular arc place distortion serious (ellipse) in the past caused due to distribution of force inequality on pipe cross section, outside tube wall thickness is excessive, inner side is wrinkling problems such as (waveform wrinkles).In addition, supporting positioning roller and the head having different specification size of push mode reversible deformation hydraulic cold bending forming machine, can make the cold bending of different size, good construction adaptability.
The present invention is applicable to bend for oil under cold condition, chemical industry, small-diameter thick-walled (pipe thickness >=7mm) the fluid conveying welded pipe of the industries such as hot-water heating, electric welded steel pipe and general service steel pipe, specifically utilize the push mode reversible deformation hydraulic cold bending forming machine developed voluntarily, in the manufacturing process of cold bending, some resistance when pipe bends is offset by the pushing tow of head front end deep-slotted chip breaker and thruster, improve the stress distribution on pipe cross section, reduce tube wall thickness outside pipe, avoid being out of shape concentration of local, and the bend pipe of different size is made by adjustment equipment component, efficient and specification ground carries out the making of cold bending.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the top view of Fig. 1.
In figure: 1. workbench; 2. positioning roller fixed station 3. horizontal location bracket; 4. dragging track; 5. strengthen gusset; 6. positioning roller; 7. limit shaft; 8. reversible deformation jacking head; 9. connecting axle; 10. rule; 11. hydraulic drive bars.
Detailed description of the invention
Detailed description for the present invention and technology contents, coordinate accompanying drawing to be described as follows, but accompanying drawing only provides with reference to the use with explanation, is not used for being limited the present invention.
Shown in figure 1-3, push mode reversible deformation hydraulic cold bending forming machine, comprise workbench 1, reversible deformation jacking head 8, positioning roller 6, the axis of workbench is provided with the reversible deformation jacking head 8 that can move forward and backward, and axis bilateral symmetry is provided with two positioning rollers 6, and the residing on the table position of positioning roller is positioned at the both sides, front of reversible deformation jacking head.Reversible deformation jacking back-end of machine head is hinged with hydraulic drive bar 11 by connecting axle, and hydraulic drive bar is connecting fluid hydraulic driver again.The top of connecting axle 9 is fixed with rule 10.The dragging track 4 that reversible deformation jacking head is arranged by bottom moves forward and backward on the table.Positioning roller is fixing on the table by positioning roller fixed station 2.Positioning roller fixed station and positioning roller all offer corresponding spacing hole, is fixed through limit shaft 7 in spacing hole.The side that positioning roller fixed station is being positioned at reversible deformation jacking heading is provided with horizontal location bracket 3, is then provided with strengthens gusset 5 at opposite side.Described positioning roller groove center line and reversible deformation jacking head front end arc groove center line at same level line, and exceed horizontal location pallet top, and the distance exceeded is by the half of curved tube outer diameter.
The method that push mode reversible deformation hydraulic cold bending forming machine makes cold bending is, a length 3 meters, width 2m, the rectangular table 1 of high 0.2 meter is symmetrically welded, positioning roller fixed station 2, horizontal location bracket 3, dragging track 4 and strengthen gusset 5, positioning roller 6 is placed on positioning roller fixed station 2 and is also fixed with limit shaft 7, reversible deformation jacking head 8 lies in a horizontal plane on dragging track 4, reversible deformation jacking head 8 connects hydraulic means by connecting axle 9 with hydraulic drive bar 11() be connected, rule 10 is fixed at connecting axle 9 top.In installation process, make positioning roller 6 groove center line and reversible deformation jacking head 8 front end arc groove center line at same level line, and to exceed horizontal location bracket 3 top 0.5D(D be tube outer diameter), the horizontal concentricity of pipe in BENDING PROCESS can be ensured like this.Be placed on by pipe on horizontal location bracket, then primer fluid pressure device makes hydraulic drive bar promote the advance of reversible deformation jacking head by connecting axle, and head forward travel distance is shown by rule.
Push mode reversible deformation hydraulic cold bending forming machine, with high content of technology, practical, product percent of pass is high, be very easy to construction, use in the industries such as oil, chemical industry, hot-water heating, efficiency of construction can be significantly improved, equipment investment cost is low in addition, simple to operate, and comprehensive benefit is very remarkable.
The foregoing is only preferred embodiment of the present invention, be not used to limit the scope of the claims of the present invention, other use the equivalence of patent spirit of the present invention to change, and all should all belong to the scope of the claims of the present invention.
Claims (8)
1. push mode reversible deformation hydraulic cold bending forming machine, it is characterized in that, comprise workbench, reversible deformation jacking head, positioning roller, the axis of described workbench is provided with the reversible deformation jacking head that can move forward and backward, and axis bilateral symmetry is provided with two positioning rollers, and the residing on the table position of positioning roller is positioned at the both sides, front of reversible deformation jacking head.
2. push mode reversible deformation hydraulic cold bending forming machine according to claim 1, is characterized in that, described reversible deformation jacking back-end of machine head is hinged with hydraulic drive bar by connecting axle, and hydraulic drive bar is connecting fluid hydraulic driver again.
3. push mode reversible deformation hydraulic cold bending forming machine according to claim 2, it is characterized in that, the top of described connecting axle is fixed with rule.
4. push mode reversible deformation hydraulic cold bending forming machine according to claim 1, is characterized in that, the dragging track that described reversible deformation jacking head is arranged by bottom moves forward and backward on the table.
5. push mode reversible deformation hydraulic cold bending forming machine according to claim 1, is characterized in that, described positioning roller is fixing on the table by positioning roller fixed station.
6. push mode reversible deformation hydraulic cold bending forming machine according to claim 5, is characterized in that, described positioning roller fixed station and positioning roller all offers corresponding spacing hole, is fixed in spacing hole through limit shaft.
7. push mode reversible deformation hydraulic cold bending forming machine according to claim 5, it is characterized in that, the side that described positioning roller fixed station is being positioned at reversible deformation jacking heading is provided with horizontal location bracket, is then provided with reinforcement gusset at opposite side.
8. push mode reversible deformation hydraulic cold bending forming machine according to claim 7, it is characterized in that, described positioning roller groove center line and reversible deformation jacking head front end arc groove center line are at same level line, and exceeding horizontal location pallet top, the distance exceeded is by the half of curved tube outer diameter.
Priority Applications (1)
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CN201310310229.0A CN104368651A (en) | 2013-07-23 | 2013-07-23 | Pushing-type predeformation hydraulic cold roll forming mill |
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CN201310310229.0A CN104368651A (en) | 2013-07-23 | 2013-07-23 | Pushing-type predeformation hydraulic cold roll forming mill |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107262572A (en) * | 2017-06-29 | 2017-10-20 | 徐州迈斯特机械科技有限公司 | A kind of numerical control I-steel forming mill |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1411073A1 (en) * | 1986-12-15 | 1988-07-23 | Курский Опытный Завод "Спецэлеватормельмаш" | Arrangement for bending tubes |
KR100406323B1 (en) * | 2003-05-20 | 2003-11-28 | Daejin Hydraulic Equipment & T | Pipe bending machine |
CN201179532Y (en) * | 2007-10-29 | 2009-01-14 | 来国亮 | Double-pressure roller push bending machine |
CN201253651Y (en) * | 2008-06-03 | 2009-06-10 | 中冶宝钢技术服务有限公司 | Manual bending device |
CN201308929Y (en) * | 2008-12-06 | 2009-09-16 | 襄阳精鑫电子设备制造有限公司 | Manual-controlled display hydraulic pipe bender |
CN102430658A (en) * | 2011-12-20 | 2012-05-02 | 南车洛阳机车有限公司 | Bending and reaming machine of air brake pipeline of motor trolley |
CN203356289U (en) * | 2013-07-23 | 2013-12-25 | 胜利油田胜利石油化工建设有限责任公司 | Ejecting type reversible deformation hydraulic cold bending forming machine |
-
2013
- 2013-07-23 CN CN201310310229.0A patent/CN104368651A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU1411073A1 (en) * | 1986-12-15 | 1988-07-23 | Курский Опытный Завод "Спецэлеватормельмаш" | Arrangement for bending tubes |
KR100406323B1 (en) * | 2003-05-20 | 2003-11-28 | Daejin Hydraulic Equipment & T | Pipe bending machine |
CN201179532Y (en) * | 2007-10-29 | 2009-01-14 | 来国亮 | Double-pressure roller push bending machine |
CN201253651Y (en) * | 2008-06-03 | 2009-06-10 | 中冶宝钢技术服务有限公司 | Manual bending device |
CN201308929Y (en) * | 2008-12-06 | 2009-09-16 | 襄阳精鑫电子设备制造有限公司 | Manual-controlled display hydraulic pipe bender |
CN102430658A (en) * | 2011-12-20 | 2012-05-02 | 南车洛阳机车有限公司 | Bending and reaming machine of air brake pipeline of motor trolley |
CN203356289U (en) * | 2013-07-23 | 2013-12-25 | 胜利油田胜利石油化工建设有限责任公司 | Ejecting type reversible deformation hydraulic cold bending forming machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107262572A (en) * | 2017-06-29 | 2017-10-20 | 徐州迈斯特机械科技有限公司 | A kind of numerical control I-steel forming mill |
CN107262572B (en) * | 2017-06-29 | 2024-04-26 | 广州华速信息技术有限公司 | Numerical control I-steel cold bending machine |
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Application publication date: 20150225 |