Summary of the invention
For solving above-mentioned prior art Problems existing, the invention provides a kind of processing method of freshwater crayfish prefabrication, the method adopts special cleaning fluid to soak cray, cray oneself can be allowed to spue dirt in gutstring, eliminate the manual cumbersome process removing gutstring; Adopt baste and special immersion process that high temperature is fried, special fast, solve the difficult problem that lobster shrimp albumen is perishable, flavor substance easily runs off and following process is tasty; Adopt vacuum nitrogen filling preservation technique, prevent fatty acid oxidation in lobster storage from addling.
Realizing the technical scheme that above-mentioned purpose of the present invention takes is:
A processing method for freshwater crayfish prefabrication, comprises the steps:
1) stepping is selected:
Raw material cray is selected, after selecting, carries out stepping according to the weight of lobster;
2) clean:
The cray of same gear is put into cleaning fluid soak, this cleaning fluid be containing mass percentage concentration be the sodium acid carbonate of 0.4%-0.8%, the citric acid of 0.1%-0.4%, the aqueous solution of the beta-schardinger dextrin-of 1%-1.5%, and in cleaning fluid, pass into compressed air simultaneously, until make cray spue gutstring, dirt in the cheek, then first wash is carried out with flowing water, in flowing water, pass into compressed air simultaneously, subsequently cray is carried out Ultrasonic Cleaning, then cray is proceeded in the oscillation cleaning machine with automatic banister brush and clean, and then the cray cleaned up being placed in concentration is that the hypochlorite solution of 30-50 ppm soaks 5-8 minute, drain through clear water spray again,
3) fried:
By step 2) in spray the cray salad oil that drains and carry out fried, control frying temperature is 210-235 DEG C, fried 8-12 second;
4) vacuum cooled:
Cray in step 3) after fried is cooled to rapidly less than 10 DEG C under vacuum, and cooling is placed in hothouse stand-by;
5) baste dipping:
By step 4) in be placed in hothouse cray be immersed in baste, this baste is the solution of the salt of 0.3-1.2%, the composite phosphate of 0.05-0.1%, the trehalose of 0.2-0.5%, the citric acid of 0.05-0.2%, the sodium ascorbate of 0.05-0.3% containing mass percentage concentration, to load in hermetically sealed can after cray and baste mixing, being evacuated to pressure is 0.05-0.08MPa, soak after 5-8 minute, in baste, pass into the nitrogen of 0.01-0.02 MPa and maintain 30-60 second, the step of repeat to vacuumize immersion, leading to nitrogen 2-3 time;
6) nitrogen-filled packaging:
Cray in step 5) after baste soaks is picked up and drains, then neatly puts rear loading aluminium foil bag, then vacuumize, inflated with nitrogen and sealing;
7) quick-frozen:
The aluminium foil bag that cray is housed sealed in step 6) is sent into the anxious temperature of freezing to cray product of sharp freezing room and drop to less than-18 DEG C;
8) keep in cold storage:
By cray good for quick-frozen in step 7) case after at-18 DEG C stored under refrigeration.
Improve further technique scheme, the method selected in step 1) is: the complete hypertrophy of picking individual, human body consolidation, and body colour is bright-coloured, glossy, nothing is turned white or the cray of blackening phenomena, and rejects dead shrimp, old shell shrimp and all dirt; In step 1), the method for stepping is: be divided into large, medium and small three class, and weight is respectively 50-60g/ only, and only, only, and the cray size of same gear should uniformity for 30-40g/ for 40-50g/; Step 2) in the condition of ultrasonic cleaning as follows: cray is placed in supersonic wave cleaning machine and soaks, the mass ratio of cray and water is 1:5-1:6, soak time is 50-60 minute, and every the ultrasonic 0.5-1 minute of material that 10-15 minute will soak, supersonic frequency 25-30KHz, power density 0.4-0.5 W/cm
2; Vacuum after vacuumizing in step 6) is 0.05-0.08MPa, and filling the pressure after nitrogen is 0.1-0.2Mpa.
As shown from the above technical solution, first the method carries out stepping to cray, and the cray of same gear is carried out subsequent treatment, and the convenient parameter controlling subsequent treatment process, saves energy consumption, improves quality and efficiency.The process employs following important treatment process: adopt special cleaning fluid to soak cray, this special cleaning fluid be containing mass percentage concentration be the sodium acid carbonate of 0.4%-0.8%, the citric acid of 0.1%-0.4%, the solution of the beta-schardinger dextrin-of 1%-1.5%, compared with conventional clean agent, in this cleaning fluid, sodium acid carbonate and citric acid collocation use, this cleaning fluid is made to have PH cushioning effect, be convenient to the disengaging of surface blot, the embedding of cyclodextrin simultaneously can remove crude removal and peculiar smell to a certain extent, cray is soaked through this cleaning fluid, can not only the clean cray of Rapid Cleaning silt and foreign material with it, cray oneself can also be allowed to spue gutstring, dirt in the cheek, solve and need artificial brush to scrub cray and manual problem of going gutstring to cause operation loaded down with trivial details, first adopt the quick fried cray of high temperature, fried rear cray is soaked again by special baste back-pressure, this special baste be containing mass percentage concentration be the salt of 0.3-1.2%, the composite phosphate of 0.05-0.1%, the trehalose of 0.2-0.5%, the citric acid of 0.05-0.2%, the solution of the sodium ascorbate of 0.05-0.3%, fried shrimp head and the afterbody shell of making splits, shrimp Huang solidifies, and then it is more easily tasty to make cray be immersed in baste, evenly tasty, the quality of this baste to cray has maintenance effect simultaneously, in the process that particularly cray is soaked in baste, vacuumize and the hocketing of logical nitrogen, vacuum is made to produce fluctuation, baste is impelled to immerse cray better, cray is more tasty, the packaging bag of packaging cray is vacuumized, sealed after inflated with nitrogen again, prevents cray fatty acid oxidation in storage transportation from addling, protect the integrality of shrimp simultaneously, by sealing packaging cray packaging bag IQF after in freezer preservation, ensure that the mouthfeel that cray is Fresh & Tender in Texture, prevent from going bad, extend the shelf-life.
In a word, after above-mentioned series of process process, clean, Fresh & Tender in Texture, that mouthfeel is good, delicious shortening local flavor cray prefabrication can be obtained, facilitate following process.This cray prefabrication, through process such as vacuum nitrogen filling gas bag dress, quick-frozen and refrigerated storages, extends the shelf-life, can longer-term storage transport.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1:
A processing method for freshwater crayfish prefabrication, the steps include:
1) selected by raw material cray, the complete hypertrophy of picking individual, human body consolidation, body colour is bright-coloured, glossy, nothing is turned white or the cray of blackening phenomena, and rejects dead shrimp, old shell shrimp and all dirt.Carry out stepping according to the weight of lobster after selecting, be divided into large, medium and small three class, weight is only respectively 50-60g/, 40-50g/, 30-40g/, and the cray size of same gear should uniformity.
2) cray of same gear is put into cleaning fluid to soak, this cleaning fluid be containing mass percentage concentration be the sodium acid carbonate of 0.6%, the citric acid of 0.3%, the aqueous solution of the beta-schardinger dextrin-of 1%, and simultaneously to bubbling in cleaning fluid, soak 20 minutes, cray is spued gutstring, in the cheek after dirt, then first wash is carried out with flowing water, in flowing water, pass into compressed air simultaneously, subsequently cray is placed in supersonic wave cleaning machine to soak, cray and water quality are than 1: 6, soak 60 minutes, ultrasonic wave maker is passed through by ultrasonic for the cray in supersonic wave cleaning machine 1 minute every 10min, control supersonic frequency is 30KHz simultaneously, power density 0.4 W/cm
2, then cray is proceeded in the oscillation cleaning machine with automatic banister brush and carries out cleaning 3 minutes, and then the cray cleaned up is placed in concentration be 50ppm hypochloric acid water solution soak 6 minutes, then through clear water spray drain.
3) by step 2) in spray the cray that drains and carry out fried with salad oil in continous way chain oils is complained and quarrel loudly, controlling frying temperature is 210 DEG C, and fried 12 seconds, shrimp head and tail portion shell is split, and shrimp Huang solidified, and shrimp surface takes on a red color.
4) cray in step 3) after fried is placed in vacuum cooled machine and is cooled to rapidly 10 DEG C, cooling is placed in hothouse stand-by;
5) by step 4) in be placed in hothouse cray be immersed in baste, this baste be containing mass percentage concentration be 0.8% salt, 0.05% composite phosphate, 0.4% trehalose, the citric acid of 0.1%, the sodium ascorbate of 0.2% solution, to load in hermetically sealed can after cray and baste mixing again, being evacuated to pressure is 0.05MPa, soak after 5 minutes, in baste, pass into 0.01MPa nitrogen and maintain 30 seconds, repeating the step 3 time vacuumizing immersion, logical nitrogen.This step makes cray have certain local flavor, and for follow-up deep processing provides convenient, the short speed of soak time is fast simultaneously, does not have an impact to cray profile.
6) cray in step 5) after baste soaks is picked up and drains, accurately take 5000 grams of crays, then neatly put rear loading aluminium foil bag, be then evacuated to 0.06MPa, then inflated with nitrogen is 0.1 Mpa to pressure, finally seals.After filling nitrogen, cray has certain cushioning effect to outside mechanical collision, is convenient to keep profile, is beneficial to transport, reduces contacting with oxygen simultaneously, suppresses product oxidation deterioration.
7) aluminium foil bag that cray is housed sealed in step 6) being sent into temperature is that the anxious temperature of freezing to cray product of the sharp freezing room of-40 DEG C drops to-18 DEG C;
8) by cray good for quick-frozen in step 7) case after at-18 DEG C stored under refrigeration.
Embodiment 2:
A processing method for freshwater crayfish prefabrication, the steps include:
1) selected by raw material cray, the complete hypertrophy of picking individual, human body consolidation, body colour is bright-coloured, glossy, nothing is turned white or the cray of blackening phenomena, and rejects dead shrimp, old shell shrimp and all dirt.Carry out stepping according to the weight of lobster after selecting, be divided into large, medium and small three class, weight is only respectively 50-60g/, 40-50g/, 30-40g/, and the cray size of same gear should uniformity.
2) cray of same gear is put into cleaning fluid to soak, this cleaning fluid be containing mass percentage concentration be the sodium acid carbonate of 0.4%, the citric acid of 0.1%, the aqueous solution of the beta-schardinger dextrin-of 1.5%, and simultaneously to bubbling in cleaning fluid, soak 40 minutes, cray is spued gutstring, in the cheek after dirt, then first wash is carried out with flowing water, in flowing water, pass into compressed air simultaneously, subsequently cray is placed in supersonic wave cleaning machine to soak, cray and water quality are than 1: 6, soak 60 minutes, ultrasonic wave maker is passed through by ultrasonic for the cray in supersonic wave cleaning machine 1 minute every 15min, control supersonic frequency is 30KHz simultaneously, power density 0.5 W/cm
2, then cray is proceeded in the oscillation cleaning machine with automatic banister brush and carries out cleaning 3 minutes, and then the cray cleaned up is placed in concentration be 30ppm hypochloric acid water solution soak 8 minutes, then through clear water spray drain.
3) by step 2) in spray the cray that drains and carry out fried with salad oil in continous way chain oils is complained and quarrel loudly, controlling frying temperature is 220 DEG C, and fried 10 seconds, shrimp head and tail portion shell is split, and shrimp Huang solidified, and shrimp surface takes on a red color.
4) cray in step 3) after fried is placed in vacuum cooled machine and is cooled to rapidly 5 DEG C, cooling is placed in hothouse stand-by;
5) by step 4) in be placed in hothouse cray be immersed in baste, this baste be containing mass percentage concentration be 1.2% salt, 0.08% composite phosphate, 0.5% trehalose, the citric acid of 0.05%, the sodium ascorbate of 0.3% solution, to load in hermetically sealed can after cray and baste mixing again, being evacuated to pressure is 0.08MPa, soak after 8 minutes, in baste, pass into 0.03 MPa nitrogen and maintain 60 seconds, repeating the step 2 time vacuumizing immersion, logical nitrogen.This step makes cray have certain local flavor, and for follow-up deep processing provides convenient, the short speed of soak time is fast simultaneously, does not have an impact to cray profile.
6) cray in step 5) after baste soaks is picked up and drains, accurately take 5000 grams of crays, then neatly put rear loading aluminium foil bag, be then evacuated to 0.05MPa, then inflated with nitrogen is 0.2Mpa to pressure, finally seals.After filling nitrogen, cray has certain cushioning effect to outside mechanical collision, is convenient to keep profile, is beneficial to transport, reduces contacting with oxygen simultaneously, suppresses product oxidation deterioration.
7) aluminium foil bag that cray is housed sealed in step 6) being sent into temperature is that the anxious temperature of freezing to cray product of the sharp freezing room of-40 DEG C drops to-18 DEG C;
8) by cray good for quick-frozen in step 7) case after at-18 DEG C stored under refrigeration.
Embodiment 3:
A processing method for freshwater crayfish prefabrication, the steps include:
1) selected by raw material cray, the complete hypertrophy of picking individual, human body consolidation, body colour is bright-coloured, glossy, nothing is turned white or the cray of blackening phenomena, and rejects dead shrimp, old shell shrimp and all dirt.Carry out stepping according to the weight of lobster after selecting, be divided into large, medium and small three class, weight is only respectively 50-60g/, 40-50g/, 30-40g/, and the cray size of same gear should uniformity.
2) cray of same gear is put into cleaning fluid to soak, this cleaning fluid be containing mass percentage concentration be the sodium acid carbonate of 0.8%, the citric acid of 0.4%, the aqueous solution of the beta-schardinger dextrin-of 1.25%, and simultaneously to bubbling in cleaning fluid, soak 30 minutes, cray is spued gutstring, in the cheek after dirt, then first wash is carried out with flowing water, in flowing water, pass into compressed air simultaneously, subsequently cray is placed in supersonic wave cleaning machine to soak, cray compares 1:5 with water quality, soak 50 minutes, ultrasonic wave maker is passed through by ultrasonic for the cray in supersonic wave cleaning machine 0.5 minute every 10min, control supersonic frequency is 25KHz simultaneously, power density 0.4 W/cm
2, then cray is proceeded in the oscillation cleaning machine with automatic banister brush and carries out cleaning 5 minutes, and then the cray cleaned up is placed in concentration be 45ppm hypochloric acid water solution soak 7 minutes, then through clear water spray drain.
3) by step 2) in spray the cray that drains and carry out fried with salad oil in continous way chain oils is complained and quarrel loudly, controlling frying temperature is 235 DEG C, and fried 8 seconds, shrimp head and tail portion shell is split, and shrimp Huang solidified, and shrimp surface takes on a red color.
4) cray in step 3) after fried is placed in vacuum cooled machine and is cooled to rapidly 2 DEG C, cooling is placed in hothouse stand-by;
5) by step 4) in be placed in hothouse cray be immersed in baste, this baste be containing mass percentage concentration be 0.3% salt, 0.1% composite phosphate, 0.2% trehalose, the citric acid of 0.2%, the sodium ascorbate of 0.05% solution, to load in hermetically sealed can after cray and baste mixing again, being evacuated to pressure is 0.07MPa, soak after 7 minutes, in baste, pass into 0.02MPa nitrogen and maintain 40 seconds, repeating the step 3 time vacuumizing immersion, logical nitrogen.This step makes cray have certain local flavor, and for follow-up deep processing provides convenient, the short speed of soak time is fast simultaneously, does not have an impact to cray profile.
6) cray in step 5) after baste soaks is picked up and drains, accurately take 5000 grams of crays, then neatly put rear loading aluminium foil bag, be then evacuated to 0.06MPa, then inflated with nitrogen is 0.15 Mpa to pressure, finally seals.After filling nitrogen, cray has certain cushioning effect to outside mechanical collision, is convenient to keep profile, is beneficial to transport, reduces contacting with oxygen simultaneously, suppresses product oxidation deterioration.
7) aluminium foil bag that cray is housed sealed in step 6) being sent into temperature is that the anxious temperature of freezing to cray product of the sharp freezing room of-40 DEG C drops to-18 DEG C;
8) by cray good for quick-frozen in step 7) case after at-18 DEG C stored under refrigeration.
The cray prefabrication of the processing method gained with embodiment 1-3 is tested, final product yield can reach more than 86%, stored frozen 10 months is without obvious quality comparison, cray prefabrication after thawing and fresh cray are adopted same way culinary art, after professional sense organ appraise, both only have nuance, there was no significant difference at outward appearance, local flavor etc.As can be seen here this, this cray prefabrication can be used as the substitute of fresh and alive cray.