CN104361678B - A kind of experimental provision of currency counting and detecting machine crosses paper money kinestate visual research - Google Patents

A kind of experimental provision of currency counting and detecting machine crosses paper money kinestate visual research Download PDF

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CN104361678B
CN104361678B CN201410566902.1A CN201410566902A CN104361678B CN 104361678 B CN104361678 B CN 104361678B CN 201410566902 A CN201410566902 A CN 201410566902A CN 104361678 B CN104361678 B CN 104361678B
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paper money
bank note
angle
drivewheel
driven pulley
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CN104361678A (en
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赵祚喜
刘明
刘雄
侯可明
黄培奎
陈嘉琪
孙道宗
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South China Agricultural University
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    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07DHANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
    • G07D13/00Handling of coins or of valuable papers, characterised by a combination of mechanisms not covered by a single one of groups G07D1/00 - G07D11/00

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  • General Physics & Mathematics (AREA)
  • Inspection Of Paper Currency And Valuable Securities (AREA)

Abstract

The invention discloses a kind of experimental provision of currency counting and detecting machine crosses paper money kinestate visual research, includes visualization point currency examination model machine, can be clearly observable inside model machine and walk paper money wheel group structure;Angle adjusting mechanism, makes the driven pulley in the first roller group adjustable with respect to the position of its drivewheel, by adjust driven pulley and the relative angle between drivewheel realize it is different enter paper money position, so as to obtain different entering paper money track;High speed camera, for catching athletic posture of the bank note during crosses paper money;Spotlight, for guaranteeing that high speed camera can capture picture rich in detail;PC, for processing to the picture that high speed camera is adopted, draws bank note movement locus, and fits the bank note displacement curve figure of whole crosses paper money process.Restructural bank note of the present invention walks the whole movement locus in paper money wheel group in Different structural parameters, and then research draws the best optimal relative deflection angle of bank note transmission smooth-going performance.

Description

A kind of experimental provision of currency counting and detecting machine crosses paper money kinestate visual research
Technical field
The present invention relates to the technical field of currency counting and detecting machine dynamic experiment, refers in particular to a kind of currency counting and detecting machine crosses paper money motion shape The experimental provision of state visual research.
Background technology
Studied based on the research of paper money wheel group is walked to currency counting and detecting machine typically in terms of the mechanics, and then be more preferable Its ride comfort of research and some other performance.At present, it is main following several to walking the research method of paper money wheel group:1) based on mechanics Research method, for the contact problems of elastic roller and paper, combine simple theoretical algorithm and repeatedly using stress function For program, acquisition can be used to show the equation of contact area, derives elastomer stress by the nonlinear theory of elastomer, builds Found the model of power between which.The mechanics result drawn according to which is further studying the optimization and upgrading of its corresponding structure. But it precisely can not be consistent completely with practical situation very in fact that although this rationalistic research method seems, it is impossible to opened for optimization Send out structure new construction and concrete clearly data foundation is provided.2) using the method for emulation of the computer software, based on experiment and mechanics Relation, calculates necessary parameter, sets up the mechanical model of relation between its inside.Emulation point is carried out using dynamics simulation software Analysis.Its kinestate and transmission attitude can be manifested to a certain extent.And then to study the upgrading and optimization of Zou Chao mechanisms.But To be this method yet suffer from practical situation, and some are different, setting that can only be limited for some important parameters and it is assumed that Some parameters can not be completely consistent with truth, and is that bank note is set as rigid body in simulation process, but practical situation is not It is rigid body, institute in this way can only react general condition to a certain extent, and bank note is a kind of flexible body being easily deformed Cannot be simulated with simulation software completely.
Existing method having some defects to a certain degree with aspect, and this experimental provision in these areas can be with It is where compensating its defect, significant for the Zou Chao mechanisms of research paper money counter.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of high accuracy, simple to operate, practical The experimental provision of currency counting and detecting machine crosses paper money kinestate visual research, theoretical or emulation when forefathers can be avoided to study can not be complete The drawbacks of being consistent with practical situation entirely, and the visual field restricted problem when former machine is gathered can be avoided.
For achieving the above object, technical scheme provided by the present invention is:A kind of currency counting and detecting machine crosses paper money kinestate is visual Change the experimental provision of research, include:
Visualization point currency examination model machine, its shell are made using transparent material, can be clearly observable inside model machine and be walked paper money wheel group Structure, includes note-twisting wheel, the second roller group and the first roller group being located between note-twisting wheel and the second roller group;
Angle adjusting mechanism, makes the driven pulley in first roller group adjustable with respect to the position of its drivewheel, by adjusting Whole driven pulley and the relative angle between drivewheel realize it is different enter paper money position, so as to obtain different entering paper money track;
High speed camera, for catching athletic posture of the bank note during crosses paper money;
Spotlight, for guaranteeing that the high speed camera can capture picture rich in detail;
PC, for processing to the picture that the high speed camera is adopted, draws bank note movement locus, and fits whole The bank note displacement curve figure of individual crosses paper money process.
The PC is configured with autocad softwares and matlab softwares, wherein, using the picture editor of autocad softwares Function is labeled measurement to the picture that high speed camera is imported, and its process is:Select in the main menu bar of autocad software interfaces Insertion-raster image reference is selected, image file dialog box can be ejected, found after needing the picture of measurement to confirm, formulate insertion Point, you can insert pictures, is then sized with SC the Scale commands of software, by Image Adjusting ratio to mechanism's actual size, The mapping function of software is recycled to demarcate bank note leading edge point afterwards;So circulate, you can a large amount of high speed camera figures of insertion Piece, realizes setting insertion point, scaling, obtains the equal sized purpose of physical dimension and practical structures in picture, and here During editing and processing is carried out to picture, mark a large amount of bank note front ends fixed point, substantially one curve of their distribution, so Just reappeared the track of bank note crosses paper money, so as to obtain the relative reference origin of bank note leading edge end points displacement and each leading edge end points it Between displacement variable;The method of least square of curve matching is realized using matlab software programmings, experimental data is processed, And then obtain the bank note displacement curve figure of whole crosses paper money process.
The angle adjusting mechanism accurately adjusts driven pulley and drivewheel in the first roller group using three angle index flaps Between relative angle, the driven pulley is located at the lower section of drivewheel, and is assemblied on driven shaft, and the drivewheel is assemblied in actively On axle, the relative angle is driven pulley axis and the corner dimension through between the vertical curve of drivewheel axis;Wherein, described three Angle index flap has two pieces to be symmetrically arranged on the inside of the biside plate of visualization point currency examination model machine, per three angle index flap of block on from drift angle Beginning is sequentially provided with drive shaft bearing location hole, driven axle bearing location hole, pin positioning runner, the visualization from top to bottom The chute that the biside plate of point currency examination model machine is provided with symmetrical pin-and-hole and slides for driven shaft end bearing, two piece of three horn craving Degree flap is fixed in the bearings at both ends of driving shaft by respective drive shaft bearing location hole, and the driven shaft passes through its two end axles Hold on two or three angle index flap, the three angle index flap can enter horizontal deflection as center of rotation with driving shaft axis, from And drive driven pulley skew, and then realize adjusting the relative angle between driven pulley and drivewheel, the pin-and-hole with it is respective Pin positioning runner is adapted, after regulating the relative angle between driven pulley and drivewheel, by inserting pin-and-hole and pin positioning Shop bolt in chute can be positioned to adjusted good deflection angle, fixed triangle scale flap.
The range of deflection angles of the three angle index flap is 10 ° of deflection.
The present invention compared with prior art, has the advantage that and beneficial effect:
In thinking of the present invention based on experiment, it is to avoid the theoretical calculation or emulation during current research can not completely with reality The drawbacks of situation is consistent.Bank note High Speed Transfer process in the currency counting and detecting machine, the motion of real-time capture crosses paper money can clearly be captured State, and by arranging the relative angle of adjustable angle mechanism, the driven pulley phase in the first roller group of scalable and drivewheel, To realize the change of transmission track, finally by the software processes of computer, restructural bank note walks paper money wheel in Different structural parameters Whole movement locus in group, and then research draws the best optimal relative deflection angle of bank note transmission smooth-going performance, so as to realize Bank note transmission is most smoothed out, and efficiency of transmission highest, bank note warpage degree are minimum.
Description of the drawings
Fig. 1 is the structure diagram of visualization point currency examination model machine of the present invention.
Fig. 2 is the structural representation of three angle index flap of the present invention.
Fig. 3 is the cursor present position coordinate precision display figure in autocad.
Fig. 4 is bank note full range transmission leading edge endpoint trace figure.
Fig. 5 draws movement locus figure for connection bank note leading edge end points.
Fig. 6 is bank note moving displacement curve chart.
Specific embodiment
With reference to specific embodiment, the invention will be further described.
The experimental provision of the currency counting and detecting machine crosses paper money kinestate visual research described in the present embodiment, includes:
Visualization point currency examination model machine, its structural parameters and size are all as former machine, as shown in figure 1, can reach consistent Effect, unique difference are the panel beating plates for replacing former machine using the high poly (methyl methacrylate) plate of transparency, even if its shell is visualized, with can It is clearly observable inside model machine and walks paper money wheel group structure, paper money wheel group structure is walked inside the model machine and includes note-twisting wheel 3, the second roller Group 2 and the first roller group 1 being located between note-twisting wheel 3 and the second roller group 2;
Angle adjusting mechanism, makes the position of 101 relative its drivewheel 102 of driven pulley in first roller group 1 adjustable, By adjust driven pulley 101 and the relative angle between drivewheel 102 realize it is different enter paper money position, so as to obtain different entering paper money Track;
High speed camera, it is for catching athletic posture of the bank note during crosses paper money, public using U.S. Vision Research The high-speed camera that department is released for 1,000,000 Pixel-level, full width capture rate is 1630 frames/second, and highest capture rate can reach 400000 frames/second, 500ns double exposure minimum intervals can meet the needs of PIV applications;
Spotlight, for guaranteeing that the high speed camera can capture picture rich in detail, it is ensured that Success in Experiment is carried out;
PC, for processing to the picture that the high speed camera is adopted, draws bank note movement locus, and fits whole The bank note displacement curve figure of individual crosses paper money process.
The angle adjusting mechanism accurately adjusts driven pulley and drivewheel in the first roller group using three angle index flaps Between relative angle, the driven pulley is located at the lower section of drivewheel, and is assemblied on driven shaft, and the drivewheel is assemblied in actively On axle, the relative angle is driven pulley axis and the corner dimension through between the vertical curve of drivewheel axis;Wherein, described three Angle index flap has two pieces to be symmetrically arranged on the inside of the biside plate of visualization point currency examination model machine, per three angle index flap of block on from drift angle Beginning is sequentially provided with drive shaft bearing location hole 401, driven axle bearing location hole 402, pin positioning runner 403 from top to bottom, As shown in Fig. 2 the biside plate of the visualization point currency examination model machine is provided with symmetrical pin-and-hole and slides for driven shaft end bearing Chute, two piece of three angle index flap be fixed on the bearings at both ends of driving shaft by respective drive shaft bearing location hole 401 On, the driven shaft is assemblied on the driven axle bearing location hole 402 of two or three angle index flap by its bearings at both ends, Jin Eran It is mounted on two piece of three angle index flap, and skew is driven by two piece of three angle index flap;The three angle index flap can be with Driving shaft axis enters horizontal deflection for center of rotation, so as to drive driven pulley to offset, and then realizes adjusting between driven pulley and drivewheel Relative angle, the range of deflection of the three angle index flap is 10 ° of deflection;The pin-and-hole is fixed with respective pin Position chute 403 is adapted, after regulating the relative angle between driven pulley and drivewheel, by inserting pin-and-hole and pin positioning runner In shop bolt three angle index flaps can be fixed, and then realize adjusted good deflection angle is positioned.
The PC is configured with autocad softwares and matlab softwares, and high speed camera is shot after finishing, and to be done is exactly to incite somebody to action Data are processed in being put into PC software, specifically:It is JPG forms that paper currency transmission image is collected using high speed camera, The data image is imported in the autocad softwares of PC, using the picture editing function of autocad softwares to high speed camera The picture of importing is labeled measurement, and its process is as follows:
The reference of insertion-raster image is selected in the main menu bar of autocad software interfaces, image file pair can be ejected Words frame, finds after needing the picture of measurement to confirm, formulates insertion point, you can insert pictures, then with SC the Scale commands of software It is sized, by Image Adjusting ratio to mechanism's actual size, recycles the mapping function of software to click through bank note leading edge afterwards Rower is fixed, removes artwork piece, leave demarcation, in order to more accurately carry out acies before bank note in autocad base maps after demarcation Point location position, can adopt the image zooming function of software to be demarcated after amplifying, and in autocad, cursor present position is sat After mark precision can reach arithmetic point, four meet measurement measurement requirement, as shown in Figure 3;So circulate, you can insertion is a large amount of at a high speed Camera picture, realizes setting insertion point, scaling, obtains the equal sized purpose of physical dimension and practical structures in picture, And editing and processing is carried out to picture in the process, and a large amount of bank note front ends fixed point is marked, their distribution substantially is bent Line, is marked with circles mark, as shown in figure 4, thus having reappeared the track of bank note crosses paper money, is connected bank note leading edge end points afterwards and is drawn Movement locus, as shown in Figure 5.
A kind of better simply function approximation need to be sought according to the lot of experimental data for measuring to solve, a most young waiter in a wineshop or an inn for curve matching Multiplication is in this kind of Data Processing in Experiment and error analyses are solved using the efficiency that widely, can improve data processing and accurate Degree.Realize the method for least square of curve matching in the present invention using matlab software programmings, experimental data is processed, is entered And obtain the bank note displacement curve figure of whole crosses paper money process.
Additionally, in order to reduce the vibration produced by the operating of currency counting and detecting machine definite-purpose motor to bank note kinestate shadow Ring, be that the motor that platform is equipped with is design model YYD40R-4H definite-purpose motor and is non-with the connected mode of platform The way of contact.Transmission between gear is not toothed belt but circular strap transmission, can so increase the stationarity of transmission, prevent Only belt slippage phenomenon.
During experiment, three below step is largely divided into:First step is that measurement driven pulley is with the relative angle of drivewheel When 0 °, inspection bank note whether can smooth crosses paper money, and using the crosses paper money situation of high speed camera collection bank note;Second step is measurement In left and right dynamic change, whether (different angles, 1 °, 2 °, 3 ° ... .10 °) can be suitable from the relative angle of drivewheel for driven pulley Sharp crosses paper money, and bank note crosses paper money situation is gathered using high speed camera;Third step is to arrange the picture captured by high speed camera, and Process in importing to PC.
Specific implementation is as follows:
1) first the connection of experiment test equipment is completed, then high speed camera and spotlight is positioned.
2) PC, high speed camera, spotlight are opened, warming-up about half an hour, it is determined that the instrument in experimental test procedures Device keeps stable state.
3) it is the irradiation position for adjusting spotlight that experiment starts front most important work, and adjusting which makes which to appropriate position Light intensity reaches the purpose that high speed camera can collect picture rich in detail, and after adjustment, high speed camera is obtained in that .
4) three angle index flaps on visualization point currency examination model machine side plate are adjusted, the relative position of driven pulley and drivewheel is determined Relation is put, starts laboratory table motor, bank note is placed from note input mouth and determine that bank note, completely by walking paper money wheel group, laboratory table motor is stopped Only, it is determined that collecting all images for entirely walking paper money process.
5) view data for collecting above-mentioned steps is arranged and is stored on PC, to carry out the process of next step.
6) in PC according to above-mentioned software image processing method, bank note leading edge end points in every pictures is carried out one by one Demarcation, so as to obtain the displacement variable between the displacement of the relative reference origin of bank note leading edge end points and each leading edge end points. Wherein, 44 bank note motion pictures are collected altogether by the whole paper currency transmission process of high speed camera collection experiment under 10 ° of left avertence, Wherein 33 have been reacted the whole process that bank note is transmitted in the presence of paper money wheel group is walked, and high speed camera sample frequency selects setting It is 500 frames/second, that is to say 0.002s/.By analysis high speed camera gather 33 images used by the time be about 0.002 × 33=0.066s, that is to say that the time of individual bank note motion is 0.066s.Obtain position of the bank note leading edge end points with respect to reference origin Move and the displacement variable between each leading edge end points is as shown in table 1 below.
Table 1- bank note leading edge end points displacements
Reference point Time t (s) Displacement S (mm) Displacement Δ S
1 0.000 0.0000 0.0000
2 0.002 1.4924 1.4876
3 0.004 3.0313 1.5389
4 0.006 5.2297 2.1984
5 0.008 7.4281 2.1984
6 0.010 9.7584 2.3303
7 0.012 11.6270 1.8686
8 0.014 13.5675 1.9405
9 0.016 15.5061 1.9386
10 0.018 17.2993 1.7932
11 0.020 19.1762 1.9469
12 0.022 21.1578 1.9816
13 0.024 24.0010 2.8432
14 0.026 26.7522 2.7512
15 0.028 29.1506 2.3984
16 0.030 31.4080 2.2574
17 0.032 34.5832 1.9396
18 0.034 40.8058 6.2226
19 0.036 46.2376 5.4318
20 0.038 50.7524 4.5148
21 0.040 54.4707 3.7183
22 0.042 59.6870 5.2163
23 0.044 63.9781 4.2911
24 0.046 69.2704 5.2923
25 0.048 74.1336 4.8632
26 0.050 84.1461 5.0063
27 0.052 88.5802 4.4341
28 0.054 92.4422 3.8620
29 0.056 96.3041 3.8611
30 0.060 102.1686 5.8645
31 0.062 107.3219 5.1533
32 0.064 119.1899 7.8600
33 0.066 124.4822 5.2923
Method of least square is realized using matlab software programmings, the carrying out of experimental data is processed, the result after process is such as Shown in Fig. 6, by can be seen that in figure that the curvilinear trend for actually fitting is roughly the same with model emulation curve, bank note is into accelerated motion State, entering the paper money stage in phantom in 0.03s completes, followed by walking the paper money stage.Because the paper for being derived before The coin equation of motion is set up according to the friction model of amendment, and in some models, set parameter value is certain to actual parameter It is different.And emulation be assume bank note be thin film rigid body under conditions of carry out can not observe bank note attitudes vibration, imitate In true mode, the initial condition of bank note motion is also differed with the initial condition of actual banknote motion, to actual design directive significance Less, do not have the curve movement that the data directly actually measured draw more convincing to studying bank note kinestate.
Three angle index flaps are chosen at 0 °, 2 ° of left avertence, 5 °, 10 °, 2 ° of right avertence, 5 °, 10 °, this seven groups of typical diverse locations The time that relation walks the transmission bank note consumed by paper money process is as shown in table 2 below, the tilting situation such as table 3 below institute at bank note note output angle Show, the frequency acquisition of high speed camera is set as 500 frames/second, that is, the time that a pictures are consumed is 0.002s.
Seven groups of table 2- is different, and angle walks paper money process statistics
Wish when currency counting and detecting machine is designed the mechanism that designs can smooth crosses paper money and The faster the better for transmission speed, so can be with Counting speed is greatly improved, work efficiency is improved.By the date comprision in above table, transmission time is with right avertence angle The increase of degree and increase, reduce with the increase of left avertence angle, it is ensured that in the case of the smooth crosses paper money of transmitting procedure and not card paper money, it is left There is minima in the partially a certain number of degrees, it is ensured that walk paper money transmitting procedure and consume the most short time.
Table 3- deflection angles and note output Angle Measurements
Measurement group Drivewheel and driven pulley centrage corner (°) Note output angle (°)
1
2 2 ° of right avertence
3 5 ° of right avertence
4 10 ° of right avertence 12°
5 2 ° of left avertence -4°
6 5 ° of left avertence -3°
7 10 ° of left avertence -10°
By above table induction and conclusion, note output can be changed with drivewheel relative position relation by changing driven pulley Angle, that is to say the direction of bank note subsequent time transmission.And driven pulley exist with note output angle with the relative angle size of drivewheel it is close The relation cut, can see that from table driven wheel angle is substantially equal in magnitude with bank note note output angle.
In sum, by above experimental technique it is concluded that:Bank note bank note leading edge under different deflection angles exists Warpage can occur when will move out roller pair, warpage angle is roughly the same with deflection angle.It is left in driven pulley relative position When partially, paper currency transmission is most smoothed out, efficiency of transmission highest, and bank note warpage degree is minimum, and individual bank note transmission time is most short to be 0.076s。
The examples of implementation of the above are only the preferred embodiments of the invention, not limit the enforcement model of the present invention with this Enclose, therefore the change made by all shapes according to the present invention, principle, all should cover within the scope of the present invention.

Claims (4)

1. a kind of experimental provision of currency counting and detecting machine crosses paper money kinestate visual research, it is characterised in that include:
Visualization point currency examination model machine, its shell are made using transparent material, can be clearly observable inside model machine and be walked paper money wheel group structure, Include note-twisting wheel, the second roller group and the first roller group being located between note-twisting wheel and the second roller group;
Angle adjusting mechanism, makes the driven pulley in first roller group adjustable with respect to the position of its drivewheel, by adjustment from Relative angle between driving wheel and drivewheel realize it is different enter paper money position, so as to obtain different entering paper money track;
High speed camera, for catching athletic posture of the bank note during crosses paper money;
Spotlight, for guaranteeing that the high speed camera can capture picture rich in detail;
PC, for processing to the picture that the high speed camera is adopted, draws bank note movement locus, and fits entirely mistake The bank note displacement curve figure of paper money process.
2. the experimental provision of a kind of currency counting and detecting machine crosses paper money kinestate visual research according to claim 1, its feature It is:The PC is configured with autocad softwares and matlab softwares, wherein, using the picture editing function of autocad softwares Measurement is labeled to the picture that high speed camera is imported, its process is:Select to insert in the main menu bar of autocad software interfaces Enter-raster image reference, image file dialog box can be ejected, find after needing the picture of measurement to confirm, formulate insertion point, i.e., Pluggable picture, is then sized with SC the Scale commands of software, by Image Adjusting ratio to mechanism's actual size, Zhi Houzai Bank note leading edge point is demarcated using the mapping function of software;So circulate, you can a large amount of high speed camera pictures of insertion, realize Set insertion point, scaling, obtain the equal sized purpose of physical dimension and practical structures in picture, and it is right in the process Picture carries out editing and processing, marks a large amount of bank note front ends fixed point, and substantially one curve of their distribution thus reappears The track of bank note crosses paper money, so as to obtain the displacement between the displacement of the relative reference origin of bank note leading edge end points and each leading edge end points Variable quantity;The method of least square of curve matching is realized using matlab software programmings, experimental data is processed, and then obtained The bank note displacement curve figure of whole crosses paper money process.
3. the experimental provision of a kind of currency counting and detecting machine crosses paper money kinestate visual research according to claim 1, its feature It is:The angle adjusting mechanism is accurately adjusted in the first roller group using three angle index flaps between driven pulley and drivewheel Relative angle, the driven pulley are located at the lower section of drivewheel, and are assemblied on driven shaft, and the drivewheel is assemblied in driving shaft On, the relative angle is driven pulley axis and the corner dimension through between the vertical curve of drivewheel axis;Wherein, the triangle Scale flap has two pieces to be symmetrically arranged on the inside of the biside plate of visualization point currency examination model machine, per three angle index flap of block on open from drift angle Beginning is sequentially provided with drive shaft bearing location hole, driven axle bearing location hole, pin positioning runner, the visualization point from top to bottom The chute that the biside plate of currency examination model machine is provided with symmetrical pin-and-hole and slides for driven shaft end bearing, two piece of three angle index Flap is fixed in the bearings at both ends of driving shaft by respective drive shaft bearing location hole, and the driven shaft passes through its bearings at both ends On two or three angle index flap, the three angle index flap can enter horizontal deflection as center of rotation with driving shaft axis, so as to Driven pulley skew is driven, and then realizes adjusting the relative angle between driven pulley and drivewheel, the pin-and-hole and respective pin Nail positioning runner is adapted, and after regulating the relative angle between driven pulley and drivewheel, is slided by inserting pin-and-hole and pin positioning Shop bolt in groove can be positioned to adjusted good deflection angle, fixed triangle scale flap.
4. the experimental provision of a kind of currency counting and detecting machine crosses paper money kinestate visual research according to claim 3, its feature It is:The range of deflection angles of the three angle index flap is 10 ° of deflection.
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