CN104359605B - A kind of idle motors linear force output detecting apparatus and detection method - Google Patents
A kind of idle motors linear force output detecting apparatus and detection method Download PDFInfo
- Publication number
- CN104359605B CN104359605B CN201410657842.4A CN201410657842A CN104359605B CN 104359605 B CN104359605 B CN 104359605B CN 201410657842 A CN201410657842 A CN 201410657842A CN 104359605 B CN104359605 B CN 104359605B
- Authority
- CN
- China
- Prior art keywords
- module
- idle motors
- idle
- motors
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Control Of Linear Motors (AREA)
Abstract
The present invention relates to a kind of idle motors linear force output detecting apparatus and detection method, described checkout gear comprises the displacement measurement module being arranged on mounting platform, clamp module, weight group's module, detect control module, driver module and human-computer interaction module, be arranged on mounting platform bottom for clamping the clamp module of idle motors, driver module drives idle motors to promote weight group's module and vertically slides up and down, displacement measurement module is for detection of the displacement of idle motors and send detection control module to, human-computer interaction module is for the setting of parameter and the demonstration of system mode. the invention solves the detection of idle motors output linearity power under the electric driving parameter of difference, the running of simulation idle motors under virtual condition, effectively solves the linear force accurate test problems of idle motors in production, R&D process.
Description
Technical field
The invention belongs to machine field, be specifically related to a kind of idle motors linear force output detecting apparatus and detection sideMethod.
Background technology
Idle motors is a kind of stepper motor of specific use, is exclusively used in the air throttle of automobile on-electric air throttleBody, is widely used in all kinds of automobiles. Idle motors is at the control of ECU (electronic control unit) automobile of making decisionIdle state, the quality condition of idle motors has conclusive impact to the overall operation operating mode of automobile,Wherein topmost technical parameter is exactly the strength of idle motors in the time stretching out and retract--" linear force ".In the production of idle motors and R&D process, need it to carry out the accurate detection of linear force.
Summary of the invention
In order accurately to detect the linear force of idle motors, the invention provides a kind of idle motors linear force output detectionsDevice and detection method.
Technical scheme of the present invention is: a kind of idle motors linear force output detecting apparatus, described checkout gearComprise the displacement measurement module that is arranged on mounting platform, clamp module, weight group's module, detect control module,Driver module and human-computer interaction module; Be arranged on mounting platform bottom for clamping the clamp module of idle motors,Driver module drives idle motors to promote weight group's module and vertically slides up and down, and displacement measurement module is for detection of idleThe displacement of speed motor also sends detection control module to, and human-computer interaction module is for setting and the system of parameterThe demonstration of state. Described mounting platform comprises base plate, and base plate is provided with four support columns, four support column upper endsBe provided with the detection installing plate for weight group's module is installed, detect installing plate bottom surface and be provided with motor positioning disk. DescribedClamp module comprises cylinder block, cylinder, location and installation plate and positioning seat; Cylinder is arranged on cylinder block, cylinderPromoting positioning seat by location and installation plate drives the idle motors being arranged on positioning seat to move up and down. Described displacementMeasurement module comprises the magnetic grid headstock, magnetic stripe mount pad and magnetic railings ruler, is arranged on the magnetic grid headstock detecting on installing plateBe provided with magnetic stripe mount pad and magnetic railings ruler. Described weight group module comprises that counterweight supporting component, scale pan, straight line leadRail mount pad, auxiliary slider, catch, line slideway and weight group; Line slideway mount pad and for supporting weightThe counterweight supporting component of code-disc is arranged on and detects on installing plate, and scale pan comprises scale pan base and is arranged on counterweightThe scale pan guide post of trying to get to the heart of a matter on seat; Scale pan base is by auxiliary slider and line slideway and line slideway installationSeat cooperatively interacts, and the upper end of line slideway mount pad is provided with catch; The weight group of being passed by scale pan guide postComprise two above counterweights. Described positioning seat adopts the profile mould of making according to idle motors.
A detection method for idle motors linear force output detecting apparatus, is characterized in that: the method comprise withLower step: step 1, that idle motors is clamped in to positioning seat (5) is upper, selects different counterweight in weight groupCombination creates the running load of idle motors; Magnetic railings ruler (20) and detection control module, idle motors are drivenModule is communicated with; Step 2, by test people decide the distance that idle motors stretches out and retracts in its sole discretion, observe demonstrationRange data whether in acceptability limit; Step 3, automatically detect the stretching out of idle motors by controllerAccording to the program of prior setting and driving data action, after a set of action completes, equipment is sentenced automatically with retract actionDisconnected idle motors stretch out and retract and return precision under specified loading whether qualified; Defective will sending outGo out sound and light alarm. The testing process that described controller detects is automatically as follows, and the first step, sets every data;Second step, idle motors is retracted completely, loads the counterweight that 10 newton are heavy on scale pan; The 3rd step, carries outStretch out 16 pulse steps; The 4th step, magnetic railings ruler Zero positioning; The 5th step, carries out and stretches out 200 pulse steps; TheSix steps, magnetic railings ruler records the first range data; The 7th step, carries out the 200 pulse steps of retracting; The 8th step, magnetic gridChi records second distance data; The 9th step, detects relatively magnetic railings ruler note of control module and idle motors driver moduleWhether the first range data of record and the difference of second distance data are less than specification error data, if above-mentioned difference is superCross specification error data, detection of end human-computer interaction module send warning; If above-mentioned difference is less than specification errorData, enter next step; The tenth step, judges and detects whether number of times is zero, is zero if detect number of times, knotBundle detects, if it is non-vanishing to detect number of times, returns to second step.
The present invention has following good effect: the invention solves idle motors and export under the electric driving parameter of differenceThe detection of linear force, the running of simulation idle motors under virtual condition, effectively solves idle motors and is giving birth toThe accurate test problems of linear force in product, R&D process.
Brief description of the drawings
Fig. 1 is the front view of specific embodiment of the invention mounting platform;
Fig. 2 is the left view of specific embodiment of the invention mounting platform;
Fig. 3 is the right view of specific embodiment of the invention mounting platform;
Fig. 4 is the top view of specific embodiment of the invention mounting platform;
Fig. 5 is the three-dimensional structure diagram of specific embodiment of the invention mounting platform;
Fig. 6 is the front view of specific embodiment of the invention scale pan;
Fig. 7 is the left view of specific embodiment of the invention scale pan;
Fig. 8 is the right view of specific embodiment of the invention scale pan;
Fig. 9 is the top view of specific embodiment of the invention scale pan;
Figure 10 is the module map of specific embodiment of the invention detection method;
Figure 11 is the testing process under specific embodiment of the invention detection method auto state;
In figure, 1 is base plate, and 2 is cylinder block, and 3 is support column, and 4 is location and installation plate, and 5 is positioning seat,6 is motor positioning disk, and 7 for detecting installing plate, and 8 is counterweight supporting component, and 9 is scale pan, and 10 is magnetic canopyThe headstock, 11 is magnetic stripe mount pad, and 12 is line slideway mount pad, and 13 is auxiliary slider, and 14 is catch, 15Be 1 newton's counterweight, 16 is 2 newton's counterweights, and 17 is 5 newton's counterweights, and 18 is cylinder, and 19 is line slideway,20 is magnetic canopy chi, and 21 is idle motors, and 22 is scale pan base, and 23 is scale pan guide post.
Detailed description of the invention
Contrast accompanying drawing below, by the description to embodiment, the specific embodiment of the present invention is as related eachThe effect of the mutual alignment between the shape of member, structure, each several part and annexation, each several part and work formerReason, manufacturing process and operation using method etc., be described in further detail, to help those skilled in the artInventive concept of the present invention, technical scheme are had to more complete, accurate and deep understanding.
As shown in figure 10, a kind of idle motors linear force output detecting apparatus, comprises and being arranged on mounting platformSix modules, are respectively and detect control module, driver module, human-computer interaction module, displacement measurement module, folderTight module and weight group's module. Detect the idle motors that control module and driver module collect magnetic railings ruler 20Displacement signal be scaled displayable digital information. Detect control module and be responsible for detecting setting and the detection of dataThe setting of operational mode, driver module is responsible for according to test demand, idle motors being moved to drive controlling. NumberAccording to the human-computer interaction module of setting and observe for the input of the demonstration of test data and necessary test data, readGo out man-machine communication's interface.
Detecting control module and driver module is the control centre of idle motors linear force output detecting apparatus, forMake driver module can simulate actual entrucking state completely, relevant controlling function is all by detecting control module and drivingModule realizes. Detecting the core of controlling is to adopt Siemens's 200 series of PLC, utilizes the high speed input of PLC to readGet magnetic grid magnetic signal; Utilize the high speed output of PLC to drive idle motors pulse train.
The communication port of human-computer interface module adopts RS485 communication port.
As shown in Fig. 1,2,3,4,5,6,7,8 and 9, mounting platform comprise base plate 1, support column 3,Motor positioning disk 6 and detection installing plate 7; Clamp module comprises cylinder block 2, cylinder 18, location and installation plate 4With positioning seat 5; In order to reduce detection deadweight, adopt non-contacting magnetic railings ruler 20 to detect the movement of idle motorsDistance; Displacement measurement module comprises the magnetic canopy headstock 10, magnetic stripe mount pad 11 and magnetic canopy chi 20; Weight group's moduleComprise counterweight supporting component 8, scale pan 9, line slideway mount pad 12, auxiliary slider 13, catch 14,Line slideway 19 and weight group; Weight group comprises 15, two 2 newton's counterweight 16 Hes of two 1 newton's counterweightsTwo 5 newton's counterweights 17.
In mounting platform, base plate 1 is square structure, and base plate 1 is arranged on level ground, base plate 1 lower surfaceFour jiaos are provided with established angle, and established angle contacts with ground. The upper surface of base plate 1 is provided with four support columns 3,Four support column 3 length are identical, be parallel to each other and vertical with base plate 1. The upper end of four support columns 3 is provided withDetect installing plate 7, the lower surface middle part of detecting installing plate 7 is provided with motor positioning disk 6, and motor positioning disk 6 existsDirectly over positioning seat 5 in clamp module.
Clamp module is arranged on the base plate 1 in mounting platform, and clamp module is at base plate 1, four support columns 3With the inside of detecting the space that forms of installing plate 7, cylinder block 2 is arranged on the upper surface of base plate 1, cylinder block 2Be provided with cylinder 18, the cylinder bucket of cylinder 18 and cylinder block 2 are fixing, and the cylinder rod of cylinder 18 is the end of perpendicular toThe upper surface of plate 1, the upper end of cylinder rod is provided with location and installation plate 4, and the top of location and installation plate 4 is provided with fixedPosition seat 5, is provided with idle motors 21, in order stably to locate idle motors 21, positioning seat 5 on positioning seat 5For according to the profile mould of idle motors 21 shape fabricating.
Weight group's module is arranged on the top of detecting installing plate 7 in mounting platform, and the quality of scale pan 9 is less than 2Newton, scale pan 9 comprises scale pan base 22 and scale pan guide post 23, scale pan guide post 23 is installedIn the upper surface middle part of scale pan base 22, scale pan guide post 23 is perpendicular to the upper table of scale pan base 22Face. Weight group is arranged on scale pan base 22, and for fixing weight group, the counterweight in weight group is all ringShape structure, scale pan guide post 23 is through the endoporus of counterweight. The biggest quality that scale pan 9 can carry is 100Newton. Scale pan base 22 is provided with auxiliary slider 13 and line slideway 19, and auxiliary slider 13 and straight line are ledRail 19 cooperatively interacts with line slideway mount pad 12 respectively, line slideway mount pad 12 and for supporting counterweightFour counterweight supporting components 8 of dish 9 are arranged on and detect installing plate 7 upper surfaces, in order to prevent auxiliary slider 13Depart from line slideway mount pad 12 with line slideway 19, the upper end of line slideway mount pad 12 is provided with catch14。
Displacement measurement module is arranged on the top of detecting installing plate 7 in mounting platform, and the magnetic grid headstock 10 is arranged on inspectionSurvey on installing plate 7, the magnetic grid headstock 10 is provided with magnetic stripe mount pad 11 and magnetic railings ruler 20.
A detection method for idle motors linear force output detecting apparatus, first by idle motors clamping reliablyOn positioning seat 5, select counterweight combinations different in weight group to create the running load of idle motors. By magnetic gridChi 20 controls with detection and idle motors driver module is communicated with. Secondly, start to detect, detection method is divided into twoThe state of kind, one is manual mode, another kind is auto state. Manual mode is to decide in its sole discretion idle by test peopleThe distance that speed motor stretches out and retracts, observes the range data showing voluntarily whether in acceptability limit. Automatically shapeState is stretching out with retract action according to the program of prior setting and driving data action, a set of moving of idle motorsAfter completing, equipment automatic decision idle motors stretches out and retracts and return precision under specified loading isNo qualified. Defectively will send sound and light alarm.
As shown in figure 11, the first step, sets every data to testing process under auto state; Second step, idleSpeed motor is retracted completely, loads the counterweight that 10 newton are heavy on scale pan 9; The 3rd step, carries out and stretches out 16Pulse step; The 4th step, magnetic railings ruler 20 Zero positionings; The 5th step, carries out and stretches out 200 pulse steps; The 6th step,Magnetic railings ruler 20 records the first range data; The 7th step, carries out the 200 pulse steps of retracting; The 8th step, magnetic railings ruler20 record second distance data; The 9th step, detects control and idle motors driver module comparison magnetic railings ruler 20 and remembersWhether the first range data of record and the difference of second distance data are less than specification error data, if above-mentioned difference is superCross specification error data, detection of end human-computer interface module are sent warning; If above-mentioned difference is less than specification errorData, enter next step; The tenth step, judges and detects whether number of times is zero, is zero if detect number of times, knotBundle detects, if it is non-vanishing to detect number of times, returns to second step.
By reference to the accompanying drawings the present invention is exemplarily described above, obviously specific implementation of the present invention is not subject to above-mentionedThe restriction of mode, as long as adopted changing of various unsubstantialities that method of the present invention design and technical scheme carry outEnter, or without improving, design of the present invention and technical scheme are directly applied to other occasion, all in the present inventionProtection domain within.
Claims (6)
1. an idle motors linear force output detecting apparatus, is characterized in that: described checkout gear comprises settingDisplacement measurement module on mounting platform, clamp module, weight group's module, detection control module, driving mouldPiece and human-computer interaction module; Be arranged on mounting platform bottom for clamping the clamp module of idle motors, drive mouldPiece drives idle motors to promote weight group's module and vertically slides up and down, and displacement measurement module is for detection of idle motorsDisplacement and send detection control module to, human-computer interaction module is for the setting of parameter and system modeShow; Described clamp module comprises cylinder block (2), cylinder (18), location and installation plate (4) and positioning seat (5);It is upper that cylinder (18) is arranged on cylinder block (2), and cylinder (18) promotes positioning seat by location and installation plate (4)(5) drive the idle motors (21) being arranged on positioning seat (5) to move up and down; Described mounting platform comprisesBase plate (1), base plate (1) is provided with four support columns (3), and four support columns (3) upper end is provided with for peaceThe detection installing plate (7) of dress weight group module, detects installing plate (7) bottom surface and is provided with motor positioning disk (6).
2. idle motors linear force output detecting apparatus according to claim 1, is characterized in that: institute's rhemeShift measurement module comprises the magnetic grid headstock (10), magnetic stripe mount pad (11) and magnetic railings ruler (20), is arranged on detectionThe magnetic grid headstock (10) on installing plate (7) is provided with magnetic stripe mount pad (11) and magnetic railings ruler (20).
3. idle motors linear force output detecting apparatus according to claim 1, is characterized in that: described weightCode character module comprises counterweight supporting component (8), scale pan (9), line slideway mount pad (12), auxiliary slidingPiece (13), catch (14), line slideway (19) and weight group; Line slideway mount pad (12) and forThe counterweight supporting component (8) that supports scale pan (9) is arranged on and detects installing plate (7) above, scale pan (9)Comprise scale pan base (22) and be arranged on the scale pan guide post (23) on scale pan base (22); WeightCode-disc base (22) is by auxiliary slider (13) and line slideway (19) and line slideway mount pad (12)Cooperatively interact, the upper end of line slideway mount pad (12) is provided with catch (14); By scale pan guide post (23)The weight group of passing comprises two above counterweights.
4. idle motors linear force output detecting apparatus according to claim 1, is characterized in that: describedPositioning seat (5) adopts the profile mould of making according to idle motors (21).
5. a detection method for idle motors linear force output detecting apparatus, is characterized in that: the method comprise withLower step:
Step 1, that idle motors is clamped in to positioning seat (5) is upper, selects counterweights combinations different in weight group to createThe running load of idle motors; Magnetic railings ruler (20) is communicated with detection control module, idle motors driver module;
Step 2, by test people decide the distance that idle motors stretches out and retracts in its sole discretion, observe demonstration range dataWhether in acceptability limit;
Step 3, automatically detect the stretching out with retract action according to the program of prior setting of idle motors by controllerWith driving data action, after a set of action completes equipment automatic decision idle motors stretch out and retract andWhether the return precision under specified loading is qualified; Defectively will send sound and light alarm.
6. the detection method of idle motors linear force output detecting apparatus according to claim 5, its feature existsIn: the testing process that described controller detects is automatically as follows, and the first step, sets every data; Second step,Idle motors is retracted completely, at the heavy counterweight of upper loading 10 newton of scale pan (9); The 3rd step, execution is stretched out16 pulse steps; The 4th step, magnetic railings ruler (20) Zero positioning; The 5th step, carries out and stretches out 200 pulse steps;The 6th step, magnetic railings ruler (20) record the first range data; The 7th step, carries out the 200 pulse steps of retracting; The 8thStep, magnetic railings ruler (20) records second distance data; The 9th step, detects control module and idle motors and drives mouldWhether the difference of piece the first range data that relatively magnetic railings ruler (20) records and second distance data is less than is set mistakeDifference data, if above-mentioned difference exceedes specification error data, detection of end human-computer interaction module send warning; IfAbove-mentioned difference is less than specification error data, enters next step; The tenth step, judges and detects whether number of times is zero,If detecting number of times is zero, detection of end, if it is non-vanishing to detect number of times, returns to second step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410657842.4A CN104359605B (en) | 2014-11-18 | 2014-11-18 | A kind of idle motors linear force output detecting apparatus and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410657842.4A CN104359605B (en) | 2014-11-18 | 2014-11-18 | A kind of idle motors linear force output detecting apparatus and detection method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104359605A CN104359605A (en) | 2015-02-18 |
| CN104359605B true CN104359605B (en) | 2016-05-25 |
Family
ID=52526888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410657842.4A Active CN104359605B (en) | 2014-11-18 | 2014-11-18 | A kind of idle motors linear force output detecting apparatus and detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104359605B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107727286A (en) * | 2017-11-24 | 2018-02-23 | 苏州汉腾自动化设备有限公司 | Motor torque measurement apparatus |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1062273A (en) * | 1996-08-15 | 1998-03-06 | Nippon Seiko Kk | Frictional force-measuring apparatus |
| CN1458504A (en) * | 2003-04-04 | 2003-11-26 | 陈志强 | High accuracy mechanical dynamo-meter and calibrating method |
| CN101634609B (en) * | 2009-08-27 | 2011-01-05 | 安徽省芜湖仪器仪表研究所 | Endurance test device of idle motors of automobile and adjusting method thereof |
| CN103278378B (en) * | 2013-06-21 | 2015-07-22 | 中国皮革和制鞋工业研究院 | Detection instrument for automatically detecting longitudinal rigidity |
| CN203312968U (en) * | 2013-07-15 | 2013-11-27 | 瑞安市炜炜车业部件有限公司 | Automobile idling motor |
| CN204330198U (en) * | 2014-11-18 | 2015-05-13 | 安徽省芜湖仪器仪表研究所 | A kind of idle motors linear force output detecting apparatus |
-
2014
- 2014-11-18 CN CN201410657842.4A patent/CN104359605B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104359605A (en) | 2015-02-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203848975U (en) | Multi-working position pressure loading device used for force sensor load characteristic detection | |
| CN103344449B (en) | A kind of single-degree-of-freedom numerically-controlled machine charger and load test method | |
| CN203024853U (en) | Pressure preloading device of weighing load cell | |
| CN103344905A (en) | Moving needle bed testing machine and testing method | |
| CN110702386B (en) | Stand for endurance comprehensive test of limiter | |
| CN104359605B (en) | A kind of idle motors linear force output detecting apparatus and detection method | |
| CN103309354B (en) | Test head movement mechanism of keypad test machine | |
| CN213091418U (en) | Reciprocating push-pull workpiece detection tool | |
| CN103411570A (en) | Ball pad optional device and optional method of tilting tray type compressor | |
| CN114136984A (en) | Multifunctional detection platform for cutter and use method | |
| CN203024854U (en) | Automatic pressure preloading equipment for weighing force transducer | |
| CN204330198U (en) | A kind of idle motors linear force output detecting apparatus | |
| CN218271291U (en) | Plane rigidity flexibility measuring device | |
| CN204963822U (en) | Part size automatic checkout device | |
| CN218628624U (en) | Electronic weighing apparatus testing device | |
| CN201607199U (en) | Check tool for left supports of automobile instrument board framework cross beams | |
| CN207263885U (en) | A kind of contactless flexible circuit board test device | |
| CN103542818A (en) | Wallboard part detecting device | |
| CN203203811U (en) | Test instrument of durability of automobile electric glass riser | |
| CN102435447B (en) | Test bench for anti-theft system of vehicle | |
| CN202384304U (en) | Dotting machine for chip testing | |
| CN104155602A (en) | Calculator key testing device | |
| CN211086533U (en) | Cell-phone vibrations motor detection device | |
| CN208459998U (en) | A kind of test device for computer hardware functional development | |
| CN103090956A (en) | Automatic pressure preloading equipment and method of weighing force measuring sensor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191106 Address after: 241000 Anhui Province, Wuhu city Yijiang District Wenjin Road No. 201 Patentee after: Wuhu Institute of Technology Address before: 241009 No. 63 worker peasant Road, Jinghu District, Anhui, Wuhu Patentee before: Anhui Wuhu Instrumentation Research Institute |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201013 Address after: 8 Xinliu Avenue, Liuqiao Town, Tongzhou District, Nantong City, Jiangsu Province 226300 Patentee after: NANTONG LILIAN MACHINE TOOL MANUFACTURING Co.,Ltd. Address before: 241000 Anhui Province, Wuhu city Yijiang District Wenjin Road No. 201 Patentee before: WUHU INSTITUTE OF TECHNOLOGY |