CN104358244B - A kind of sensing type warp-knitting polyester GSZ preparation method of application conductive paste material - Google Patents
A kind of sensing type warp-knitting polyester GSZ preparation method of application conductive paste material Download PDFInfo
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- CN104358244B CN104358244B CN201410633109.9A CN201410633109A CN104358244B CN 104358244 B CN104358244 B CN 104358244B CN 201410633109 A CN201410633109 A CN 201410633109A CN 104358244 B CN104358244 B CN 104358244B
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- conductive paste
- paste material
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- knitting polyester
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/005—Soil-conditioning by mixing with fibrous materials, filaments, open mesh or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
- B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
- D06M15/248—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing chlorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0084—Geogrids
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Textile Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Soil Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses the sensing type warp-knitting polyester GSZ preparation method of a kind of application conductive paste material, select conductive phase solvent, additive and conductive paste material including step 1 according to execution conditions and market cost, select diafiltration region relatively significantly proportioning to carry out the preparation of warp-knitting polyester GSZ as raw material.Step 2 prepares conductive fiber coating liquid;Warp-knitting polyester GSZ is soaked in conductive fiber coating liquid by step 3, takes out after infiltration fully, air-dries solidification at normal temperatures, forms conductive phase and is coated with liquid layer, it is achieved the preparation of sensing type warp-knitting polyester grid;Step 4 demarcates the relation between grid deformation and resistance variations.The terylene GSZ of molding is coated with and is filled with PVC by the present invention is the conductive coating materials that matrix melts that white carbon black is formed, utilize be overlying on finished product flat surface conductive layer draw quick characteristic, reflect the required information such as must deform, it is to avoid the phenomenons such as the muscle material intensity caused because of the implantation of external sensor and hydraulic performance decline.
Description
Technical field
The present invention proposes the preparation method of the sensing type warp-knitting polyester GSZ of a kind of application conductive paste material, belong to
Field of civil engineering.
Background technology
In recent years, high molecular polymer the earth working material synthesized is because its intensity is high, corrosion-resistant, flexible greatly, be prone to construction
Etc. advantage, it is widely applied in road, hydraulic engineering.Wherein warp-knitting polyester GSZ is as high-strength GSZ
New generation product, its strength per unit area compares common plastics grid the lifting of leap property.But, current grid product
The most single reinforced structure, it is impossible to the deformation information of reinforcing body is detected, if detection then needs separately to use other equipment,
Add difficulty and the cost of detection.
Summary of the invention
The present invention is to solve defect present in prior art, pulling sensitive effect based on alert and resourceful conductive layer, one is proposed
The conductive material coating construction process of sensing type warp knitting geogrid, the intelligent monitoring theory for this geosynthetics depends on
According to technical support.
The technical solution used in the present invention is as follows:
The sensing type warp-knitting polyester GSZ preparation method of a kind of application conductive paste material, comprises the following steps:
Step 1 selects conductive phase solvent, additive and conductive paste material according to execution conditions and market cost, selects diafiltration
Region relatively significantly proportioning carries out the preparation of warp-knitting polyester GSZ as raw material.
Step 2 prepares conductive fiber coating liquid;
Step (2-1) prepares plastisol;
Step (2-2) prepares conductive paste material powder;
Conductive paste material powder is dissipated and is dissolved among plastisol by step (2-3);
Step (2-4) grinding distribution;
Step (2-5) adds good binding agent makes coating material effectively bond with geosynthetics;
Step (2-6) is ground uniformly;
The grey cloth of warp-knitting polyester GSZ is impregnated in coating adhesive groove by step 3, and it is carried out impregnation coating, controls to be coated with
Coating thickness 0.8~2mm,.Entering baking oven after coating to carry out drying, shaping, oven temperature controls at 100 DEG C~160 DEG C.Go out
Blow a cold wind over after baking oven and quickly cool and solidify, roll to obtain sensing type warp-knitting polyester GSZ finished product through being distracted into.Production line
The speed of service controls 2~5m/min.
Step 4 demarcates the relation between grid deformation and resistance variations.
The preparation process of described step (2-1) plastisol is as follows:
Based on Corvic, described Corvic there was added plasticizer, heat stabilizer;Then
Above-mentioned solvent is mixed homogeneously with Corvic;Wherein: Corvic, its content is 56~80%;Plasticizer its
Content is 15~35%;Heat stabilizer, its content is 1~3%.
Can also add wetting dispersing agent, color spreading agent in described plastisol, its content must not exceed 2%.
Described step (2-2) conductive material preparation process: with PVC (polrvinyl chloride) as matrix, with white carbon black for conductive phase material
Material, forms through mechanical agitation melting mixing, and wherein the content of white carbon black is 3~7%.
The scaling method of described step (4) is as follows:
Carry out grid raw material tension test in indoor, measure the relation between grid deformation and resistance variations, can obtain as
Lower formula:WhereinBeing called normalized resistance, can be considered measuring resistance rate, ε is strain value,
A, b, c are coefficient, and when using different filler, coefficient changes with filling kind;Determine simultaneously grid allow draw should
Become εaIf, higher than this value, then can to its stress deformation situation at ambient carry out intelligent distinguishing, as broken in having at stress deformation
Bad risk trend.
What the present invention produced has the beneficial effect that:
The present invention then proposes a kind of based on the novel working procedure under the existing preparation method of warp-knitting polyester GSZ, right
The terylene GSZ of molding is coated with and is filled with PVC is the conductive coating materials that matrix melts that white carbon black is formed, and it is flat that utilization is overlying on finished product
The conductive layer on flat surface draw quick characteristic, the information such as deformation obtained needed for reflecting in engineer applied, it is not necessary at material internal
Embedment sensor, it is to avoid the phenomenons such as the muscle material intensity caused because of the implantation of external sensor and hydraulic performance decline, therefore, will
Sensing type warp-knitting polyester grid is applied in engineering, is possible not only to reinforce earth structure, and is the quality of later stage engineering structure
Detection is provided convenience, and has saved detection and the maintenance cost of engineering.
Accompanying drawing explanation
Fig. 1 conductivity percolation phenomenon schematic diagram.
Detailed description of the invention
The present invention is described in detail below in conjunction with the accompanying drawings:
The sensing type warp-knitting polyester GSZ preparation method of a kind of application conductive paste material, comprises the following steps:
Step 1 selects conductive phase solvent, additive and conductive paste material according to execution conditions and market cost, selects diafiltration
Region relatively significantly proportioning carries out the preparation of warp-knitting polyester GSZ as raw material.
Step 2 prepares conductive fiber coating liquid;
Step (2-1) prepares plastisol;
Step (2-2) prepares conductive paste material powder;
Conductive paste material powder is dissipated and is dissolved among plastisol by step (2-3);
Step (2-4) grinding distribution;
Step (2-5) adds good binding agent makes coating material effectively bond with geosynthetics;
Step (2-6) is ground uniformly;
The preparation process of described step (2-1) plastisol is as follows:
Based on Corvic, described Corvic there was added plasticizer, heat stabilizer;Then
Above-mentioned solvent is mixed homogeneously with Corvic;Wherein: Corvic, its content is 56~80%;Plasticizer its
Content is 15~35%;Heat stabilizer, its content is 1~3%.
Can also add in described plastisol that wetting and dispersing is long-pending, color spreading agent, its content must not exceed 2%.
Described step (2-2) conductive material preparation process: with PVC (polrvinyl chloride) as matrix, with white carbon black for conductive phase material
Material, forms through mechanical agitation melting mixing, and wherein the content of white carbon black is 3~7%.
The grey cloth of warp-knitting polyester GSZ is impregnated in coating adhesive groove by step 3, and it is carried out impregnation coating, controls to be coated with
Coating thickness 0.8~2mm,.Entering baking oven after coating to carry out drying, shaping, oven temperature controls at 100 DEG C~160 DEG C.Go out
Blow a cold wind over after baking oven and quickly cool and solidify, roll to obtain sensing type warp-knitting polyester GSZ finished product through being distracted into.Production line
The speed of service controls 2~5m/min.
Step 4 demarcates the relation between grid deformation and resistance variations.
The scaling method of described step (4) is as follows:
Carry out grid raw material tension test in indoor, measure the relation between grid deformation and resistance variations, can obtain as
Lower formula:WhereinBeing called normalized resistance, can be considered measuring resistance rate, ε is strain value,
A, b, c are coefficient, and when using different filler, coefficient changes with filling kind;Determine simultaneously grid allow draw should
Become εaIf, higher than this value, then can to its stress deformation situation at ambient carry out intelligent distinguishing, as broken in having at stress deformation
Bad risk trend.
(1) the conductive phase masking liquid of warp-knitting polyester GSZ has excellent smart property.Masking liquid is with PVC (polrvinyl chloride)
For matrix, with white carbon black as conductive paste material, form through mechanical agitation melting mixing.Dissipate to be dissolved in by conductive paste material powder and have
Among the plastisol of fine dispersion and bond properties, this plastisol can't significantly affect the smart property of conductive phase.Its
In, conductive phase powder is the carbon black pellet of macromolecular structure, and its content is 3~7%;The main body of plastisol is polrvinyl chloride tree
Fat, its content is 56~80%;The mobility of resin during for improving processing and forming, and make goods have more preferable pliability and prolong
Malleability, should add the plasticizer of such as dioctyl phthalate etc, and its content is 15~35%;Also need to add thermally-stabilised
Agent, such as barium stearate, is effectively prevented the degraded that PVC substrate causes under physics or chemical factor, and its content is 1~3%;
According further to the condition of production and requirement of engineering, it is also possible to add the special wetting dispersing agent of white carbon black, color spreading agent and of good performance
Binding agent, these additives can make hydrocarbon black powder be dispersed in colloidal sol, and make coating material have with geosynthetics
Effect bonding, its content must not exceed 2%.By being formed after conductive paste material and plastisol melting mixing, there is leading of certain viscosity
Electricity fiber coating liquid, and this coating liquid is applied to warp-knitting polyester grid surface, achieve warp-knitting polyester soil by its smart property
The sensing intelligent of work grid.
(2) smart property of material is demarcated in advance according to different conductive phase proportionings.When sensing type warp-knitting polyester soil
When work grid is by External Force Acting, there is notable change in the conductive phase resistivity at stress, by choosing change in resistance rule
Conductive phase proportioning time the most notable, carries out the preparation of masking liquid.The electrical conductive behavior of conducing composite material typically presents typical diafiltration
Phenomenon, as shown in Figure 1.When conductive paste material content increases to a certain threshold value, in a certain region, composite material resistance rate is anxious
Acute decline, this region is referred to as diafiltration region.Smart material has perception and drives function, some conducting polymer composite wood
Material also has agility, shows some special effectses, such as pulling sensitive effect after particular design.Pulling sensitive effect is to draw in outside
Under power effect there is the process (low-resistance → high resistant) changed in electric conductivity.The appearance of pulling sensitive effect is owing to surpassing when composite deformation
When crossing certain marginal value, conductive path is formed high-impedance state by partial destruction.In actual applications, determined by the change of resistivity
The Changing Pattern of each performance indications of material.
Example one:
In road engineering, GSZ is mainly used in soil mass consolidation, prevents sedimentation.For preparing road worthy sensing type
Warp-knitting polyester GSZ, will (its resistivity with strain stress relation formula be with white carbon black as conductive paste materialWith PVC as matrix, and add plasticizer phthalic acid dioctyl ester, heat stabilizer stearic acid
The additives such as barium, form sensing type conductive coating liquid through melting mixing, then are dipped in masking liquid by warp-knitting polyester grid, form institute
The road sensing type warp-knitting polyester grid needed.The type GSZ is laid in roadbed, be possible not only to reinforcing road bed, prevent
Sedimentation, moreover it is possible to carry out detection and localization and preventive maintenance by the change in resistance after stress deformation, so can save big
The fund of amount, decreases quantities.
Example two:
When mining production operation, the stable strong in tunnel is the guarantee of safety in production, for reinforced roadway, generally uses and buries
If the way of geonet, so not only increase the robustness in tunnel, also can reduce construction cost.But nonetheless, owing to enclosing
The effect of the factors such as pressure, still can make wall deformation failure, cause life and property loss, periodically examine according to special equipment
Survey, then time and effort consuming, and operation inconvenience.The mode laying sensing type warp-knitting polyester geonet now can be used to solve problem above.
With Corvic as matrix, melting mixing as the hydrocarbon black powder of conductive phase filler, and add plasticizer, heat stabilizer,
Dispersant, binding agent make coating material, are immersed in this coating liquid by warp-knitting polyester grid, take out and form biography after air-drying solidification
Sense type warp-knitting polyester grid.The type geonet is embedded in tunnel, is possible not only to reinforced roadway wall, moreover it is possible to pass through geonet
Change in resistance after stress deformation carries out detection and localization, overhauls in advance, prevents production accident etc. from occurring, reduces lives and properties
Loss.
Although the detailed description of the invention of the present invention is described by the above-mentioned accompanying drawing that combines, but not the present invention is protected model
The restriction enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme, and those skilled in the art are not
Need to pay various amendments or deformation that creative work can make still within protection scope of the present invention.
Claims (2)
1. the sensing type warp-knitting polyester GSZ preparation method of an application conductive paste material, it is characterised in that: include following
Step:
Step 1 selects conductive phase solvent, additive and conductive paste material according to execution conditions and market cost, selects diafiltration district
Territory relatively significantly proportioning carries out the preparation of the sensing type warp-knitting polyester GSZ of application conductive paste material as raw material;
Step 2 prepares conductive fiber coating liquid;
Step (2-1) prepares plastisol;
Step (2-2) prepares conductive paste material powder;
Conductive paste material powder is dissipated and is dissolved among plastisol by step (2-3);
Step (2-4) grinding distribution;
Step (2-5) adds good binding agent makes conductive fiber coating liquid effectively bond with warp-knitting polyester GSZ;
Step (2-6) is ground uniformly;
The grey cloth of warp-knitting polyester GSZ is impregnated in coating adhesive groove by step 3, and it is carried out impregnation coating, controls coating
Layer thickness, 0.8~2mm, enters baking oven and carries out drying, shaping after coating, oven temperature controls at 100 DEG C~160 DEG C, goes out to dry
Blowing a cold wind over after case and quickly cool and solidify, roll to obtain sensing type warp-knitting polyester GSZ finished product through being distracted into, production line is transported
Line speed controls 2~5m/min;
Step 4 demarcates the relation between grid deformation and resistance variations.
2. the sensing type warp-knitting polyester GSZ preparation method of application conductive paste material as claimed in claim 1, its feature
It is:
The preparation process of described step (2-1) plastisol is as follows: based on Corvic, at described polrvinyl chloride
Resin there was added plasticizer, heat stabilizer;Then plasticizer, heat stabilizer are mixed homogeneously with Corvic;Wherein:
Corvic, its content is 56~80%;Its content of plasticizer is 15~35%;Heat stabilizer, its content is 1~3%;
Being additionally added wetting and dispersing, color spreading agent in described plastisol, wetting and dispersing, color spreading agent content must not exceed 2%;
Described step (2-2) conductive paste material powder preparing processes: with polrvinyl chloride as matrix, with white carbon black as conductive paste material,
Forming through mechanical agitation melting mixing, wherein the content of white carbon black is 3~7%.
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CN105220456A (en) * | 2015-10-22 | 2016-01-06 | 西安工程大学 | A kind of preparation method of conductive dacron fibre |
CN105839614B (en) * | 2016-05-18 | 2018-03-27 | 浩珂科技有限公司 | A kind of drainage by electroosmosis high-strength warp knitting geogrid |
CN107791642A (en) * | 2017-09-21 | 2018-03-13 | 北京东方雨虹防水技术股份有限公司 | Conductive geomembrane and preparation method |
CN108362738A (en) * | 2018-02-02 | 2018-08-03 | 山西省交通科学研究院 | Asphalt pavement structure damage alarm method based on the quick characteristic of power-motor |
CN109724562B (en) * | 2019-01-29 | 2021-01-12 | 长沙理工大学 | Highway settlement measuring device |
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CN101454393A (en) * | 2007-03-01 | 2009-06-10 | Prs地中海有限公司 | High performance geosynthetic article |
CN103363890A (en) * | 2013-07-22 | 2013-10-23 | 山东大学 | Pavement cracking monitoring method based on pulling sensitive effect of conducting polymers |
CN103718014A (en) * | 2011-04-13 | 2014-04-09 | 俄克拉何马大学董事会 | Sensor-enabled geosynthetic material, method of making and using the same |
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US7975556B2 (en) * | 2009-01-16 | 2011-07-12 | The Board Of Regents Of The University Of Oklahoma | Sensor-enabled geosynthetic material and method of making and using the same |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101454393A (en) * | 2007-03-01 | 2009-06-10 | Prs地中海有限公司 | High performance geosynthetic article |
CN103718014A (en) * | 2011-04-13 | 2014-04-09 | 俄克拉何马大学董事会 | Sensor-enabled geosynthetic material, method of making and using the same |
CN103363890A (en) * | 2013-07-22 | 2013-10-23 | 山东大学 | Pavement cracking monitoring method based on pulling sensitive effect of conducting polymers |
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