CN104338235A - Laminated microneedle system and preparation method thereof - Google Patents

Laminated microneedle system and preparation method thereof Download PDF

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Publication number
CN104338235A
CN104338235A CN201410587595.5A CN201410587595A CN104338235A CN 104338235 A CN104338235 A CN 104338235A CN 201410587595 A CN201410587595 A CN 201410587595A CN 104338235 A CN104338235 A CN 104338235A
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China
Prior art keywords
needle body
solubility
microneedle device
micropin
laminated type
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CN201410587595.5A
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Chinese (zh)
Inventor
刘冉
罗欣莹
仰雪瑶
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Tsinghua University
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Tsinghua University
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Priority to CN201410587595.5A priority Critical patent/CN104338235A/en
Publication of CN104338235A publication Critical patent/CN104338235A/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • A61K9/0021Intradermal administration, e.g. through microneedle arrays, needleless injectors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0046Solid microneedles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0015Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
    • A61M2037/0053Methods for producing microneedles

Abstract

The invention relates to a laminated microneedle system and a preparation method thereof and belongs to the technical field of medical devices. A laminated structure, namely an outer layer and an inner layer of a needle body, is prepared from a soluble natural polymer material or a high molecular polymer. The outer layer of the needle body for wrapping a target drug has good soundness, can easily penetrate keratoderma, can be rapidly dissolved in a skin environment rich in water, and exerts an effect of releasing the target drug. The inner layer of the needle body cannot penetrate skin and therefore is free of the target drug. The system can strengthen a skin penetration effect of the needle body and reduce waste of the target drug at the same time. A base of the system has better compression resistance, and the problem of frangibility of the base under pressure is improved. The preparation method is easy, avoids high-temperature treatment, facilitates keeping activity of the target drug and is easy and simple to operate.

Description

A kind of laminated type microneedle device and preparation method thereof
Technical field
The present invention relates to a kind of microneedle array through skin transport medicine.The present invention has good targeting, and the target substance such as medicine, vaccine is released in target site, thus realizes higher operational efficiency.
Background technology
Microneedle device improves traditional shortcoming through skin administering mode, has painless, easy and simple to handle, microminiaturized advantage, for the patient bearing the pressure caused by drug injection for a long time brings hope.Micropin is processed by the micro machine technology (MEMs) in biological direction usually, is mainly divided into the large class of solid micropin, coating micropin, solubility micropin, empty micropin 4.Solid micropin is easy and simple to handle, but the microchannel that micropin is formed on skin is subject to the restriction of time; The preparation of coating micropin is simple, but limits drug dose; Empty micropin can transmit liquid drug, but making is complicated, syringe needle easily ruptures in vivo and brings danger.
Solubility micropin have the micropin syringe needle avoiding metal or silicon materials to make fracture cause in vivo potential safety hazard, make simple advantage, but still there are some shortcomings, mainly comprise some: soluble material can affect to the activity of medicine, vaccine; The hardness of soluble material has certain restriction, therefore needle body cannot overall transdermal horny layer, reduces administration rate, increases the waste of medicine, vaccine; The crushing resistance of substrate is not enough, and easy fracture in the process of exerting pressure is unfavorable for operation.
Summary of the invention
The present invention is directed to the deficiency of existing solubility micropin, utilize the natural macromolecular material of solubility and the advantage of high molecular polymer, prepare a kind of laminated type microneedle device, solve problems of the prior art, mainly comprise some: needle body array has enough hardness and intensity transdermal horny layer, the skin of the needle body of parcel drug target can be dissolved at short notice, play the drug target that cuts the waste, improve the effect of administration rate; Pedestal has good crushing resistance, can disperse stressed when exerting pressure of micropin and not easily be fractureed; The soluble material of parcel drug target does not have toxicity, and has the feature of stable objects pharmaceutically active, can reduce the impact of the activity on drug target largely.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of laminated type microneedle device, this microneedle device contains pedestal and is arranged in the needle body array on pedestal, it is characterized in that: each needle body is divided into skin and internal layer.Skin is that the soluble material containing drug target is formed; Internal layer is do not form containing the soluble material of drug target.The base material of needle body array adopts natural macromolecular material or the high molecular polymer of solubility; The base material of substrate adopts macromolecular material.
In technique scheme, described drug target comprises insulin, Hepatitis B virus vaccine, influenza vaccines etc.; The natural macromolecular material of solubility adopts fibroin albumen, chitosan, collagen etc.; The high molecular polymer of solubility adopts carboxymethyl cellulose, polyvinyl alcohol, hyaluronic acid, polyvinylpyrrolidone etc.; The macromolecular material of pedestal adopts polyvinyl alcohol, polyvinylpyrrolidone etc.
Another technical characteristic of the present invention is: described internal layer accounts for 1/4 ~ 1/2 of needle body whole height.
The preparation method of laminated type microneedle device provided by the invention, is characterized in that the method comprises the steps:
A () makes micropin motherboard: utilize the method for micro-nano processing technique, cut or mechanical engraving to prepare the micropin motherboard of silicon materials or metal material;
B () makes microneedles template: polydimethylsiloxane prepolymer thing and firming agent are mixed for 8:1 to 12:1 by volume, stir and evacuation after, removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, be placed in the baking oven 1 to 2 hour of 70-85 DEG C, obtain solid-state polydimethylsiloxane, then it is torn from micropin motherboard, form the microneedles template with array-like micropore;
C () prepares the skin of needle body: after the natural macromolecular material of solubility or the high molecular polymer of solubility and drug target are carried out being mixed to form mixed liquor, it is the microneedles template that the mixed liquor of the cumulative volume of the needle body array of 1/2 to 3/4 is poured into array-like micropore by volume, carry out evacuation 5 to 15 minutes, absorbed by bubble, room temperature leaves standstill and dries 3 to 5 hours;
D () prepares the internal layer of needle body: be that the natural macromolecular material of solubility or the high molecular polymer of solubility of the cumulative volume of the needle body array of 1/4 to 1/2 is poured into microneedles template by volume, carry out evacuation 3 to 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 2 to 4 hours;
E () prepares pedestal: the pedestal of microneedles template is filled high molecular polymer, and room temperature leaves standstill and dries 10 to 20 hours, separates, obtain laminated type microneedle device after its solidification from template.
Firming agent of the present invention preferably adopts silicone rubber firming agent.
The present invention compared with prior art, has the following advantages and salience effect: the microneedle device that 1. the present invention proposes can retain hardness and the intensity of needle body, the successful transdermal horny layer of energy, and dissolves at short notice, plays the effect of release drug target.2. the pedestal of microneedle device of the present invention has good crushing resistance, can disperseing stressed when exerting pressure of micropin, making its not frangibility, convenient operation.3. the target substance such as medicine, vaccine is mainly concentrated on the skin of needle body by microneedle device of the present invention, reduces the waste of target substance, improves operational efficiency.4. microneedle device of the present invention can realize the requirement of different pharmaceutical dosage according to different administration requirements.5. material of the present invention all uses bio-soluble material, has and is convenient to produce, do not produce biohazard, convenient operation, the advantage such as safe and reliable.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of laminated type microneedle device provided by the invention.
Fig. 2 is the structure of the body sections of laminated type microneedle device.
Fig. 3 is the preparation flow figure of laminated type microneedle device.
In figure: 1-needle body; 2-pedestal; 3-is outer; 4-internal layer; 5-micropin motherboard; 6-microneedles template; 7-laminated type microneedle device.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described further.
The needle body array (as shown in Figure 1) that a kind of laminated type microneedle device provided by the invention contains pedestal 2 and is arranged on pedestal, each needle body 1 is divided into two-layer, i.e. skin 3 and internal layer 4 (see Fig. 2), internal layer preferably accounts for 1/4 ~ 1/2 of needle body whole height.Skin 3 is that the soluble material containing drug target is formed; Internal layer 4 is do not form containing the soluble material of drug target; Drug target comprises insulin, Hepatitis B virus vaccine or influenza vaccines etc.
The base material of described needle body array adopts the natural macromolecular material of solubility or the high molecular polymer of solubility; The natural macromolecular material of such as solubility can adopt fibroin albumen, chitosan or collagen; The high molecular polymer of solubility can adopt carboxymethyl cellulose, polyvinyl alcohol, hyaluronic acid or polyvinylpyrrolidone; The base material of substrate adopts macromolecular material, such as, adopt polyvinyl alcohol or polyvinylpyrrolidone.
The preparation method (see Fig. 3) of laminated type microneedle device provided by the invention, specifically comprises the steps:
A () makes micropin motherboard 5: utilize the method for micro-nano processing technique, cut or mechanical engraving to prepare the micropin motherboard of silicon materials or metal material;
B () makes microneedles template 6: polydimethylsiloxane prepolymer thing and firming agent are carried out mixing (firming agent that firming agent preferably adopts silicone rubber firming agent or other type) for 8:1 to 12:1 by volume, stir and evacuation after, removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, be placed in the baking oven 1 to 2 hour of 70-85 DEG C, obtain solid-state polydimethylsiloxane, then it is torn from micropin motherboard, form the microneedles template with array-like micropore;
C () prepares the skin of needle body: after the natural macromolecular material of solubility or the high molecular polymer of solubility and drug target are carried out being mixed to form mixed liquor, it is the microneedles template that the mixed liquor of the cumulative volume of the needle body array of 1/2 to 3/4 is poured into array-like micropore by volume, carry out evacuation 5 to 15 minutes, absorbed by bubble, room temperature leaves standstill and dries 3 to 5 hours;
D () prepares the internal layer of needle body: be that the natural macromolecular material of solubility or the high molecular polymer of solubility of the cumulative volume of the needle body array of 1/4 to 1/2 is poured into microneedles template by volume, carry out evacuation 3 to 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 2 to 4 hours;
E () prepares pedestal: the pedestal of microneedles template is filled high molecular polymer, and room temperature leaves standstill and dries 10 to 20 hours, separates, obtain laminated type microneedle device 7 after its solidification from template.
After laminated type microneedle device is penetrated skin, drug target with soluble material, is discharged into target site, plays a role in the process of dissolving by the skin of needle body.
Microneedle device in the present invention and traditional microneedle device compare, laminated construction have reduce the waste of drug target, needle body robustness increases, pedestal crushing resistance improves and not easy fracture, be beneficial to the advantage of operation.The ratio of the outer field soluble material of micropin needle body and drug target dosage can adjust according to respective medicinal application demand, to meet different clinical application demands.
Provide several specific embodiment of the present invention below, to further illustrate the present invention.
Embodiment 1:
A () adopts laser cutting method to prepare the micropin motherboard of stainless steel material;
B () utilizes micropin motherboard to make polydimethylsiloxane microneedles template.By polydimethylsiloxane prepolymer thing and silicone rubber firming agent by volume for 8:1 mixes, stir and evacuation after, removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, the baking oven being placed in 70 DEG C dries 2 hours, obtain solid-state polydimethylsiloxane, then it is torn from micropin motherboard, form the polydimethylsiloxane microneedles template of the micropore with array-like;
C () prepares the skin of needle body: be after the silk fibroin protein solution of 7.8% and the insulin of 0.2IU are mixed to form mixed liquor by the volume ratio of 4:1 by mass volume ratio, be that the mixed liquor of the cumulative volume of the needle body array of 3/4 is poured into polydimethylsiloxane microneedles template by volume, evacuation 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 5 hours;
D () prepares the internal layer of needle body: to be the mass volume ratio of the cumulative volume of the needle body array of 1/4 by volume be 7.8% silk fibroin protein solution be poured into microneedles template, carry out evacuation 3 minutes, absorbed by bubble, room temperature leaves standstill and dries 2 hours;
E () prepares pedestal: the pedestal of microneedles template is filled mass volume ratio be 50% polyvinyl alcohol (molecular weight is between 13,000 to 23, between 000), room temperature leaves standstill and dries 10 hours, separating solidifying the microneedle array obtained from template, namely obtaining the laminated type microneedle device loading insulin.
Embodiment 2:
A () adopts micro-nano processing technique to prepare the micropin motherboard of silicon materials;
B () utilizes micropin motherboard to make polydimethylsiloxane microneedles template.By polydimethylsiloxane prepolymer thing and silicone rubber firming agent by volume for 10:1 mixes, stir and evacuation after, removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, the baking oven being placed in 80 DEG C dries 1.5 hours, obtain solid-state polydimethylsiloxane, then it is torn from micropin motherboard, form the polydimethylsiloxane microneedles template of the micropore with array-like;
C () prepares the skin of needle body: be after the hyaluronic acid solution of 15% and the Hepatitis B virus vaccine of 20 μ g/mL are mixed to form mixed liquor by the volume ratio of 10:1 by mass volume ratio, be that the mixed liquor of the cumulative volume of the needle body array of 5/8 is poured into polydimethylsiloxane microneedles template by volume, evacuation 10 minutes, absorbed by bubble, room temperature leaves standstill and dries 4 hours;
D () prepares the internal layer of needle body: to be the mass volume ratio of the cumulative volume of the needle body array of 3/8 by volume be 15% hyaluronic acid solution be poured into microneedles template, carry out evacuation 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 3 hours;
E () prepares pedestal: the pedestal of microneedles template is filled the polyvinylpyrrolidonesolution solution that mass volume ratio is 50%, room temperature leaves standstill and dries 15 hours, separating solidifying the microneedle array obtained from template, namely obtaining the laminated type microneedle device loading Hepatitis B virus vaccine.
Embodiment 3:
A () adopts the method for mechanical engraving to prepare stainless steel material needle mould plate;
B () utilizes micropin motherboard to make polydimethylsiloxane microneedles template.By polydimethylsiloxane prepolymer thing and firming agent by volume for 12:1 mixes, stir and evacuation; Removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, dry 2 hours as in the baking ovens of 85 DEG C, namely solid-state polydimethylsiloxane is obtained, then it is torn from microneedles template, form the polydimethylsiloxane microneedles template of the micropore with array-like;
C () prepares the skin of needle body: be after the silk fibroin protein solution of 8% and the influenza vaccines of 5mg/mL are mixed to form mixed liquor by the volume ratio of 4:1 by mass volume ratio, be that the mixed liquor of the cumulative volume of the needle body array of 1/2 is poured into polydimethylsiloxane microneedles template by volume, evacuation 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 3 hours;
D () prepares the internal layer of needle body: to be the mass volume ratio of the cumulative volume of the needle body array of 1/2 by volume be 50% polyvinylpyrrolidonesolution solution be poured into microneedles template, carry out evacuation 4 minutes, absorbed by bubble, room temperature leaves standstill and dries 4 hours;
E () prepares pedestal: the pedestal of microneedles template is filled the polyvinyl alcohol (molecular weight 85 that mass volume ratio is 20%, 000 to 124,000, room temperature leaves standstill and dries 12 hours, separating solidifying the microneedle array obtained from template, namely obtaining the laminated type microneedle device loading influenza vaccines.

Claims (6)

1. a laminated type microneedle device, the needle body array that this microneedle device contains pedestal (3) and is arranged on pedestal, is characterized in that: each needle body is divided into two-layer, i.e. outer (1) and internal layer (2); Outer (1) is that the soluble material containing drug target is formed; Internal layer (2) is do not form containing the soluble material of drug target; The base material of described needle body array adopts the natural macromolecular material of solubility or the high molecular polymer of solubility; The base material of substrate adopts macromolecular material.
2. a kind of laminated type microneedle device as claimed in claim 1, is characterized in that: described drug target comprises insulin, Hepatitis B virus vaccine or influenza vaccines.
3. a kind of laminated type microneedle device as claimed in claim 1, is characterized in that: the natural macromolecular material of described solubility adopts fibroin albumen, chitosan or collagen; The high molecular polymer of solubility adopts carboxymethyl cellulose, polyvinyl alcohol, hyaluronic acid or polyvinylpyrrolidone; The macromolecular material of substrate adopts polyvinyl alcohol or polyvinylpyrrolidone.
4. a kind of laminated type microneedle device as described in claim 1,2 or 3, is characterized in that: described internal layer accounts for 1/4 ~ 1/2 of needle body whole height.
5. a preparation method for laminated type microneedle device, is characterized in that the method comprises the steps:
A () makes micropin motherboard: utilize the method for micro-nano processing technique, cut or mechanical engraving to prepare the micropin motherboard of silicon materials or metal material;
B () makes microneedles template: polydimethylsiloxane prepolymer thing and firming agent are mixed for 8:1 to 12:1 by volume, stir and evacuation after, removing bubble, then the liquid dimethione being added with firming agent is poured on micropin motherboard, be placed in the baking oven 1 to 2 hour of 70-85 DEG C, obtain solid-state polydimethylsiloxane, then it is torn from micropin motherboard, form the microneedles template with array-like micropore;
C () prepares the skin of needle body: after the natural macromolecular material of solubility or the high molecular polymer of solubility and drug target are carried out being mixed to form mixed liquor, it is the microneedles template that the mixed liquor of the cumulative volume of the needle body array of 1/2 to 3/4 is poured into array-like micropore by volume, carry out evacuation 5 to 15 minutes, absorbed by bubble, room temperature leaves standstill and dries 3 to 5 hours;
D () prepares the internal layer of needle body: by account for needle body array cumulative volume 1/4 to 1/2 the natural macromolecular material of solubility or the high molecular polymer of solubility be poured into microneedles template, carry out evacuation 3 to 5 minutes, absorbed by bubble, room temperature leaves standstill and dries 2 to 4 hours;
E () prepares pedestal: the pedestal of microneedles template is filled high molecular polymer, and room temperature leaves standstill and dries 10 to 20 hours, separates, obtain laminated type microneedle device after its solidification from template.
6. the preparation method of a kind of laminated type microneedle device as claimed in claim 5, is characterized in that: firming agent adopts silicone rubber firming agent.
CN201410587595.5A 2014-10-28 2014-10-28 Laminated microneedle system and preparation method thereof Pending CN104338235A (en)

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CN105030657A (en) * 2015-09-08 2015-11-11 中国科学院上海微***与信息技术研究所 Implantable multifunctional compound type fibroin micro needle array and preparation method thereof
CN105833424A (en) * 2016-03-21 2016-08-10 南通纺织丝绸产业技术研究院 Silk fibroin micro-needle patch and preparation method thereof
CN106074360A (en) * 2016-06-29 2016-11-09 莆田学院 A kind of solubility microneedle preparation method towards poorly water soluble drugs
CN107049297A (en) * 2017-05-27 2017-08-18 清华大学 A kind of microneedle device and preparation method thereof
CN107530534A (en) * 2015-04-17 2018-01-02 佐治亚科技研究公司 Drug delivery device with separable micropin
CN107684417A (en) * 2016-08-04 2018-02-13 云南科威液态金属谷研发有限公司 Injecting type microneedle electrodes based on liquid metal fluid channel and preparation method thereof
CN108079431A (en) * 2018-02-12 2018-05-29 南通纺织丝绸产业技术研究院 A kind of multilayer fibroin albumen compound needle wall micropin
CN108310618A (en) * 2018-02-12 2018-07-24 南通纺织丝绸产业技术研究院 A kind of multi-layer two-piece needle wall fibroin albumen micropin and preparation method thereof
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CN107530534A (en) * 2015-04-17 2018-01-02 佐治亚科技研究公司 Drug delivery device with separable micropin
CN105030657A (en) * 2015-09-08 2015-11-11 中国科学院上海微***与信息技术研究所 Implantable multifunctional compound type fibroin micro needle array and preparation method thereof
CN105833424A (en) * 2016-03-21 2016-08-10 南通纺织丝绸产业技术研究院 Silk fibroin micro-needle patch and preparation method thereof
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CN107684417A (en) * 2016-08-04 2018-02-13 云南科威液态金属谷研发有限公司 Injecting type microneedle electrodes based on liquid metal fluid channel and preparation method thereof
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