CN104330851B - Automatic setup system and method - Google Patents

Automatic setup system and method Download PDF

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Publication number
CN104330851B
CN104330851B CN201310308321.3A CN201310308321A CN104330851B CN 104330851 B CN104330851 B CN 104330851B CN 201310308321 A CN201310308321 A CN 201310308321A CN 104330851 B CN104330851 B CN 104330851B
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Prior art keywords
component
optical fiber
grabber
lock pin
elongated
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CN201310308321.3A
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CN104330851A (en
Inventor
胡绿海
李航
谢逢春
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Tyco Electronics Shanghai Co Ltd
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Tyco Electronics Shanghai Co Ltd
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Priority to CN201310308321.3A priority Critical patent/CN104330851B/en
Priority to PCT/IB2014/063091 priority patent/WO2015011603A1/en
Publication of CN104330851A publication Critical patent/CN104330851A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3833Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3834Means for centering or aligning the light guide within the ferrule
    • G02B6/3843Means for centering or aligning the light guide within the ferrule with auxiliary facilities for movably aligning or adjusting the fibre within its ferrule, e.g. measuring position or eccentricity
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3898Tools, e.g. handheld; Tuning wrenches; Jigs used with connectors, e.g. for extracting, removing or inserting in a panel, for engaging or coupling connectors, for assembling or disassembling components within the connector, for applying clips to hold two connectors together or for crimping

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Couplings Of Light Guides (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

The present invention discloses a kind of automatic setup system, for elongated first component being inserted into the endoporus of second component, it is characterized in that, described automatic setup system comprises: mobile unit, for mobile second component in horizontal plane; Vision aligned units, for vision guide mobile unit, to second component is moved to the position of aiming at first component; With stepping plug-in unit, for capturing and move elongated first component, elongated first component is inserted in the endoporus of second component step by step. Compared with prior art, update of the present invention is completed automatically by machine completely, and therefore, operating efficiency is far away higher than artificial update. And can prevent elongated first component in update by bending or fracture, thereby can improve the insertion quality of elongated first component.

Description

Automatic setup system and method
Technical field
The present invention relates to a kind of automatic setup system and automatic assembly method, for elongated first component being inserted into the endoporus of second component, relate in particular to a kind of for optical fiber being inserted into automatic setup system and the automatic assembly method of endoporus of lock pin.
Background technology
In the prior art, elongated thread parts being inserted in the endoporus of another parts is a very difficult thing, and particularly, in the time that elongated thread parts are easy bending, fragile parts, it is more difficult that update just becomes. For example, the application's accompanying drawing 3 shown elongated optical fiber 600 inserted to the example in the endoporus of lock pin 500, and in this example, the diameter of optical fiber 600 is roughly 0.1250mm, and its diameter tolerance is ± 0.0007mm. The diameter of the endoporus of lock pin 500 is roughly 0.1253mm, and its diameter tolerance is 0~0.0007mm.
As shown in Figure 3, optical fiber 600 is high-precision optical elements, and it does not allow bending, otherwise can affect optical property. Therefore, so thin optical fiber 600 being inserted in the like this little endoporus of lock pin 500 is the very difficult thing of part. In the prior art, conventionally adopt manual method optical fiber 600 to be inserted in the endoporus of lock pin 500, but because the endoporus of optical fiber 600 and lock pin 500 is all very little, be difficult to optical fiber 600 to aim at the endoporus of lock pin 500, need to expend a large amount of time, and during insertion, staff is difficult to keep optical fiber 600 to insert vertically downward always, because staff has small vibration, easily cause optical fiber 600 bendings, even fracture, have a strong impact on the optical property of optical fiber 600.
Therefore, existing artificial insertion method exist efficiency not high, waste time and energy, the shortcomings such as the low and percent defective of precision is high.
Summary of the invention
Object of the present invention is intended to solve at least one aspect of the above-mentioned problems in the prior art and defect.
It is a kind of for elongated first component being inserted into automatic setup system and the automatic assembly method of endoporus of second component that one object of the present invention is to provide, and its efficiency of assembling is high.
It is a kind of for elongated first component being inserted into automatic setup system and the automatic assembly method of endoporus of second component that another object of the present invention is to provide, and its assembly precision is high.
According to an aspect of the present invention, it provides a kind of automatic setup system, for elongated first component being inserted into the endoporus of second component, it is characterized in that, described automatic setup system comprises: mobile unit, for mobile second component in horizontal plane; Vision aligned units, for vision guide mobile unit, to second component is moved to the position of aiming at first component; With stepping plug-in unit, for capturing and move elongated first component, elongated first component is inserted in the endoporus of second component step by step.
According to the embodiment of an example of the present invention, described elongated first component is optical fiber, and described second component is the lock pin with endoporus.
According to the embodiment of another exemplary of the present invention, described mobile unit comprises: the first transfer arm can move along the first moving direction in described horizontal plane; With the second transfer arm, can in described horizontal plane, move along the second moving direction vertical with the first moving direction, wherein, described the first transfer arm is configured to move along the second moving direction together in company with described the second transfer arm, and wherein, described lock pin is positioned on described the first transfer arm.
According to the embodiment of another exemplary of the present invention, on described the first transfer arm, be provided with the location structure for locating described lock pin.
According to the embodiment of another exemplary of the present invention, described vision aligned units comprises: the first video camera, can first take direction and take the photo of described lock pin and described optical fiber along what be parallel to described horizontal plane; With the second video camera, can take along the second shooting direction that is parallel to described horizontal plane the photo of described lock pin and described optical fiber, described second takes direction is different from described the first shooting direction.
According to the embodiment of another exemplary of the present invention, described first takes direction takes direction perpendicular to described second.
According to the embodiment of another exemplary of the present invention, described stepping plug-in unit comprises: the first grabber; The second grabber, is vertically arranged in the below of the first grabber; The first servomotor drives the first grabber vertically to move down a step distance together with the second grabber for capturing together with the second grabber at the first grabber in the time maintaining optical fiber; With the second servomotor, for drive separately the second grabber step distance that vertically moves up in the time that the second grabber unclamps optical fiber.
According to another aspect of the present invention, it provides a kind of automatic assembly method, for elongated first component being inserted into the endoporus of second component, said method comprising the steps of:
S100: the automatic setup system limiting as claim is provided;
S200: second component is positioned in mobile unit, and captures elongated first component with stepping plug-in unit;
S300: utilize the vision guide of vision aligned units, mobile unit moves to second component the position of aiming at first component; With
S400: stepping plug-in unit is inserted into elongated first component in the endoporus of second component step by step.
According to the embodiment of an example of the present invention, described elongated first component is optical fiber, and described second component is the lock pin with endoporus.
According to the embodiment of another exemplary of the present invention, described mobile unit comprises: the first transfer arm can move along the first moving direction in described horizontal plane; With the second transfer arm, can in described horizontal plane, move along the second moving direction vertical with the first moving direction, wherein, described the first transfer arm is configured to move along the second moving direction together in company with described the second transfer arm, and wherein, described lock pin is positioned on described the first transfer arm.
According to the embodiment of another exemplary of the present invention, on described the first transfer arm, be provided with the location structure for locating described lock pin.
According to the embodiment of another exemplary of the present invention, described vision aligned units comprises: the first video camera, can first take direction and take the photo of described lock pin and described optical fiber along what be parallel to described horizontal plane; With the second video camera, can take along the second shooting direction that is parallel to described horizontal plane the photo of described lock pin and described optical fiber, described second takes direction is different from described the first shooting direction.
According to the embodiment of another exemplary of the present invention, described first takes direction takes direction perpendicular to described second.
According to the embodiment of another exemplary of the present invention, described stepping plug-in unit comprises: the first grabber; The second grabber, is vertically arranged in the below of the first grabber; The first servomotor drives the first grabber vertically to move down a step distance together with the second grabber for capturing together with the second grabber at the first grabber in the time maintaining optical fiber; With the second servomotor, for drive separately the second grabber step distance that vertically moves up in the time that the second grabber unclamps optical fiber.
According to the embodiment of another exemplary of the present invention, described step S400 comprises the following steps:
S401: the first grabber captures and maintain optical fiber (600) together with the second grabber, and vertically move down together a step distance, to optical fiber is inserted to a step distance downwards;
S402: the second grabber unclamps optical fiber, and the step distance that vertically moves up, and then capture and maintain optical fiber; With
S403: repeat abovementioned steps S401 and S402, until optical fiber is inserted into desired depth in the endoporus of lock pin.
Compared with prior art, update of the present invention is completed automatically by machine completely, and therefore, operating efficiency is far away higher than artificial update. And can prevent elongated first component in update by bending or fracture, thereby can improve the insertion quality of elongated first component.
For example, particularly, the present invention utilizes a pair of video camera arranged in a crossed manner to guide optical fiber to aim at the endoporus of lock pin, therefore, alignment precision and efficiency are improved, and, upper and lower two grabbers that utilization of the present invention is vertically arranged capture and moving fiber, therefore, can make optical fiber keep vertical always, optical fiber is not easy by bending, and because a grabber below can approach the end face of lock pin very much, therefore, optical fiber is to capture distance between point and the end face of lock pin very short, so optical fiber is more difficult by bending or fracture.
By hereinafter, with reference to accompanying drawing description made for the present invention, other object of the present invention and advantage will be apparent, and can help that the present invention is had to comprehensive understanding.
Brief description of the drawings
Fig. 1 shows according to the schematic perspective view of the automatic setup system of the embodiment of an example of the present invention;
Fig. 2 shows the schematic perspective view of the stepping plug-in unit in Fig. 1, has wherein demonstrated as the optical fiber of elongated first component with as the lock pin of second component with endoporus;
Fig. 3 shows the schematic diagram in the endoporus of elongated optical fiber insertion lock pin;
Fig. 4 shows the schematic diagram of the video camera of the pair of cross layout in Fig. 1;
Fig. 5 a and Fig. 5 b show one group of photo that a pair of video camera in Fig. 1 is taken; With
Fig. 6 a and Fig. 6 b show another group photo that a pair of video camera in Fig. 1 is taken.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail. In description, same or analogous drawing reference numeral is indicated same or analogous parts. Followingly with reference to accompanying drawing, the explanation of embodiment of the present invention is intended to present general inventive concept of the present invention to make an explanation, and does not should be understood to a kind of restriction of the present invention.
Fig. 1 shows according to the schematic perspective view of the automatic setup system of the embodiment of an example of the present invention.
Automatic setup system shown in Fig. 1 is used for elongated first component to be inserted into the endoporus of second component, for example, and referring to Fig. 2 and Fig. 3, for elongated optical fiber 600 being inserted into the endoporus of lock pin 500. But, note that the present invention is not limited to illustrated embodiment, automatic setup system of the present invention goes for the elongated wire-element of any type to be inserted into the situation in the endoporus of parts.
In the embodiment shown in fig. 1, automatic setup system mainly comprises: mobile unit 101,102, vision aligned units 201,202 and stepping plug-in unit 301,302.
As shown in Figure 1, mobile unit 101,102, vision aligned units 201,202 and stepping plug-in unit 301,302 are arranged on the workbench or working basic stand 100 of a level. Mobile unit 101,102 is for mobile lock pin 500 (referring to Fig. 2) in horizontal plane. Vision aligned units 201,202 for vision guide mobile unit 101,102, to lock pin 500 is moved to the position of aiming at optical fiber 600, move to the position that the endoporus of lock pin 500 is aimed at optical fiber 600. Stepping plug-in unit 301,302, for capturing and move elongated optical fiber 600, is inserted in the endoporus of lock pin 500 elongated optical fiber 600 step by step.
As shown in Figure 1, mobile unit mainly comprises the first transfer arm 101 and the second transfer arm 102. In the embodiment shown in fig. 1, the first transfer arm 101 can move along the first moving direction in horizontal plane. The second transfer arm 102 can move along the second moving direction vertical with the first moving direction in horizontal plane.
In the embodiment of an example of the present invention, the first transfer arm 101 is arranged on the second transfer arm 102, therefore, the first transfer arm 101 is configured to move along the second moving direction together in company with the second transfer arm 102, and on the first transfer arm 101, be provided with the location structure 110 for locating lock pin 500, for example, the locating hole coordinating with lock pin 500. Therefore, in the time that lock pin 500 is positioned on the location structure 110 of the first transfer arm 101, lock pin 500 just can move with the first transfer arm 101 and the second transfer arm 102 in horizontal plane, thereby can regulate the position of lock pin 500 in horizontal plane, the endoporus of lock pin 500 is aimed at optical fiber 600.
In illustrated embodiment, the first transfer arm 101 and the second transfer arm 102 have respectively independently drive system, for driving them to move along direction separately.
Fig. 4 shows the schematic diagram of the video camera 201,202 of the pair of cross layout in Fig. 1. As shown in Figure 1 and Figure 4, vision aligned units mainly comprises the first video camera 201 and the second video camera 202. In the embodiment shown in Fig. 1 and Fig. 4, the first video camera 201 can be taken along the first shooting direction that is parallel to horizontal plane the photo of lock pin 500 and optical fiber 600. The second video camera 202 can be taken along the second shooting direction that is parallel to horizontal plane the photo of lock pin 500 and optical fiber 600, and second takes direction is different from the first shooting direction. For example, in the embodiment of Fig. 4, it is vertical that the first shooting direction and second is taken direction, more convenient while carrying out coordinate transform and position calculation like this, but, the present invention is not limited to this, and the first angle of taking between direction and the second shooting direction can be not equal to 90 degree, can be also 45 degree, 60 degree or other angles.
The operation principle of vision aligned units will be explained by Fig. 5 a, Fig. 5 b, Fig. 6 a and Fig. 6 b below.
Fig. 5 a and Fig. 5 b show one group of photo that a pair of video camera in Fig. 1 is taken, and wherein Fig. 5 a is the photo that the first video camera 201 is taken, and Fig. 5 b is the photo that the second video camera 202 is taken.
As shown in Fig. 5 a and Fig. 5 b, can clearly be seen that, in two width figure, optical fiber 600 all departs from lock pin 500 center (endoporus), this explanation, optical fiber 600 is not aimed at the endoporus of lock pin 500, therefore, can be according to the photo obtaining, the axle center that calculates lock pin 500 is in the position of being taken by the first shooting direction and second in the first coordinate system that direction forms with respect to the axle center (being initial point) of optical fiber 600, then the axle center of lock pin 500 can be converted in the first coordinate system to the position of in the second coordinate system being formed by the first moving direction and the second moving direction the axle center with respect to optical fiber 600 (being initial point) with respect to the position in the axle center (being initial point) of optical fiber 600, thereby can control the first transfer arm 101 and the second transfer arm 102 moves to lock pin 500 position of aiming at optical fiber 600, , move to the position that the axle center of lock pin 500 is aimed at mutually with the axle center of optical fiber 600.
Fig. 6 a and Fig. 6 b show another group photo that a pair of video camera in Fig. 1 is taken, and wherein Fig. 6 a is the photo that the first video camera 201 is taken, and Fig. 6 b is the photo that the second video camera 202 is taken.
In two photos of Fig. 6 a and Fig. 6 b demonstration, the axle center of lock pin 500 is all aimed at mutually with the axle center of optical fiber 600, therefore, can judge that lock pin 500 has been moved to the position of aiming at optical fiber 600.
Fig. 2 shows the schematic perspective view of the stepping plug-in unit in Fig. 1.
In the embodiment shown in Fig. 1 and Fig. 2, stepping plug-in unit mainly comprises the first grabber 301, the second grabber 302, the first servomotor 401 and the second servomotor 402.
As depicted in figs. 1 and 2, the second grabber 302 is vertically arranged in the below of the first grabber 301, can capture like this two the different positions vertically at optical fiber 600 simultaneously, adopt grasp at upper and lower 2, can improve the stability that grasps optical fiber 600. And the first grabber 301 below can be arranged to approach very much the end face of lock pin 500, like this, the length of the optical fiber 600 between the first grabber 301 and the end face of lock pin 500 is below just very short, thereby, be not easy bending or fracture optical fiber 600.
In illustrated embodiment, the first grabber 301 and the second grabber 302 have respectively the independently drive system for carrying out grasping movement. Grabber of the present invention can adopt any suitable grabber in prior art.
As depicted in figs. 1 and 2, the first servomotor 401 drives the first grabber 301 vertically to move down a step distance together with the second grabber 302 for capturing together with the second grabber 302 at the first grabber 301 in the time maintaining optical fiber 600. The second servomotor 402 for driving separately the second grabber 302 step distance that vertically moves up in the time that the second grabber 302 unclamps optical fiber 600.
The method that uses illustrated automatic setup system to assemble will be described in detail below.
In the embodiment of an example of the present invention, a kind of automatic assembly method is provided, for example, for example, for elongated first component (optical fiber 600) being inserted into the endoporus of second component (lock pin 500), said method comprising the steps of:
S100: aforesaid automatic setup system is provided;
S200: second component is positioned in mobile unit, and captures elongated first component with stepping plug-in unit;
S300: utilize the vision guide of vision aligned units, mobile unit moves to second component the position of aiming at first component; With
S400: stepping plug-in unit is inserted into elongated first component in the endoporus of second component step by step.
By taking illustrated automatic setup system, optical fiber 600 being inserted to embodiment in the endoporus of lock pin 500 as example, describe the process of abovementioned steps S400 in detail below. Abovementioned steps S400 comprises the following steps:
S401: the first grabber 301 captures and maintain optical fiber 600 together with the second grabber 302, and vertically move down together a step distance, to optical fiber 600 is inserted to a step distance downwards;
S402: the second grabber 302 unclamps optical fiber 600, and the step distance that vertically moves up, and then capture and maintain optical fiber 600; With
S403: repeat abovementioned steps S401 and S402, until optical fiber 600 is inserted into desired depth in the endoporus of lock pin 500.
In previous embodiment of the present invention, step distance is free setting according to actual needs, and for example, the step distance of each step can be 0.1mm. But, at the beginning time, the second grabber 302 should capture the large position (within the scope of fibre-optical bending yield strength) of trying one's best in the upper surface of the distance lock pin 500 of optical fiber 600, for example, apart from the position of the upper surface 2mm of lock pin 500, and the first grabber 301 should capture the little position of trying one's best in the upper surface of the distance lock pin 500 of optical fiber 600, for example, apart from the position of two step distance in upper surface of lock pin 500, like this, just can ensure that optical fiber is not bending or fracture in plug-in mounting process.
Although describe the present invention by reference to the accompanying drawings, in accompanying drawing, disclosed embodiment is intended to the preferred embodiment for the present invention to carry out exemplary illustration, and can not be interpreted as a kind of restriction of the present invention.
Although some embodiment of this present general inventive concept are shown and explanation, those skilled in the art will appreciate that, in the case of the principle and spirit that do not deviate from this present general inventive concept, can make a change these embodiment, and the structure described in various embodiment can be carried out independent assortment in the case of the conflict aspect not recurring structure or principle, scope of the present invention limits with claim and their equivalent.
It should be noted that word " comprises " does not get rid of other element or step, and word " " or " one " do not get rid of multiple. In addition, any element numbers of claim should not be construed as and limits the scope of the invention.

Claims (13)

1. an automatic setup system, for being inserted into second component by elongated first componentEndoporus in, it is characterized in that, described automatic setup system comprises:
Mobile unit, for mobile second component in horizontal plane;
Vision aligned units, for vision guide mobile unit, to second component is movedTo the position of aiming at first component; With
Stepping plug-in unit, for capturing and move elongated first component, makes elongated firstParts are inserted in the endoporus of second component step by step,
Wherein, described stepping plug-in unit comprises:
The first grabber (301);
The second grabber (302), is vertically arranged in the first grabber (301)Below;
The first servomotor (401), for grabbing at the first grabber (301) and secondGet when device (302) captures together and maintains first component, drive the first grabber (301) andThe second grabber (302) vertically moves down a step distance together; With
The second servomotor (402), for unclamping first at the second grabber (302)When parts, drive separately the second grabber (302) stepping distance that vertically moves upFrom.
2. automatic setup system according to claim 1, is characterized in that:
Described elongated first component is optical fiber (600), and described second component is to have endoporusLock pin (500).
3. automatic setup system according to claim 2, is characterized in that, described in moveMoving cell comprises:
The first transfer arm (101) can move along the first moving direction in described horizontal plane;With
The second transfer arm (102), can be along hanging down with the first moving direction in described horizontal planeThe second straight moving direction moves,
Wherein, described the first transfer arm (101) is configured to move in company with described secondArm (102) moves along the second moving direction together, and
Wherein, described lock pin (500) is positioned on described the first transfer arm (101).
4. automatic setup system according to claim 3, is characterized in that,
On described the first transfer arm (101), be provided with for locating described lock pin (500)Location structure (110).
5. automatic setup system according to claim 2, is characterized in that, described in lookFeel that aligned units comprises:
The first video camera (201), can be along the first shooting direction that is parallel to described horizontal planeTake the photo of described lock pin (500) and described optical fiber (600); With
The second video camera (202), can be along the second shooting direction that is parallel to described horizontal planeTake the photo of described lock pin (500) and described optical fiber (600), described second takes directionBe different from described first and take direction.
6. automatic setup system according to claim 5, is characterized in that, describedOne takes direction takes direction perpendicular to described second.
7. an automatic assembly method, for being inserted into second component by elongated first componentEndoporus in, said method comprising the steps of:
S100: automatic setup system is as defined in claim 1 provided;
S200: second component is positioned in mobile unit, and captures with stepping plug-in unitElongated first component;
S300: utilize the vision guide of vision aligned units, mobile unit moves second componentTo the position of aiming at first component; With
S400: elongated first component is inserted into step by step second component by stepping plug-in unitIn endoporus.
8. method according to claim 7, is characterized in that:
Described elongated first component is optical fiber (600), and described second component is to have endoporusLock pin (500).
9. method according to claim 8, is characterized in that, described mobile unit bagDraw together:
The first transfer arm (101) can move along the first moving direction in described horizontal plane;With
The second transfer arm (102), can be along hanging down with the first moving direction in described horizontal planeThe second straight moving direction moves,
Wherein, described the first transfer arm (101) is configured to move in company with described secondArm (102) moves along the second moving direction together, and
Wherein, described lock pin (500) is positioned on described the first transfer arm (101).
10. method according to claim 9, is characterized in that,
On described the first transfer arm (101), be provided with for locating described lock pin (500)Location structure (110).
11. methods according to claim 8, is characterized in that, described vision is aimed at singleUnit comprises:
The first video camera (201), can be along the first shooting direction that is parallel to described horizontal planeTake the photo of described lock pin (500) and described optical fiber (600); With
The second video camera (202), can be along the second shooting direction that is parallel to described horizontal planeTake the photo of described lock pin (500) and described optical fiber (600), described second takes directionBe different from described first and take direction.
12. methods according to claim 11, is characterized in that, described first takesDirection is taken direction perpendicular to described second.
13. methods according to claim 8, is characterized in that, described step S400Comprise the following steps:
S401: the first grabber (301) and the second grabber (302) capture together and keepLive optical fiber (600), and vertically move down together a step distance, so that by lightFine (600) insert a step distance downwards;
S402: the second grabber (302) unclamps optical fiber (600), and vertically upwardsA mobile step distance, and then capture and maintain optical fiber (600); With
S403: repeat abovementioned steps S401 and S402, until optical fiber (600) is in lock pin (500)Endoporus in be inserted into desired depth.
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PCT/IB2014/063091 WO2015011603A1 (en) 2013-07-22 2014-07-14 Automatic assembling system and method

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