CN104313363B - A kind of method of smelting of titanium-niobium alloy ingot casting - Google Patents

A kind of method of smelting of titanium-niobium alloy ingot casting Download PDF

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CN104313363B
CN104313363B CN201410524347.6A CN201410524347A CN104313363B CN 104313363 B CN104313363 B CN 104313363B CN 201410524347 A CN201410524347 A CN 201410524347A CN 104313363 B CN104313363 B CN 104313363B
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niobium
titanium
rod
melting
ingot casting
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CN104313363A (en
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焦勇
张利军
刘娣
刘小花
薛祥义
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Xi'an Supercrystalline Technology Co ltd
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Xi'an Super Crystal Science & Technology Development Co Ltd
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Abstract

The method of smelting of a kind of titanium-niobium alloy ingot casting, percentage in this alloy cast ingot, content of niobium is 46.8~55%, and surplus is titanium, if if specifically comprising the following steps that and Heavenly Stems and Earthly Branches titanium rod and Heavenly Stems and Earthly Branches niobium rod are welded into consutrode;Wherein, the surrounding of titanium rod uniformly arrange a circle niobium rod, and the surrounding of niobium rod the most uniformly arrange a circle titanium rod, and niobium is excellent to be all placed in parallel with titanium rod;Consutrode melting in vacuum consumable electrode arc furnace is obtained an ingot;Wherein, melting electric current is 6 10KA, and melting voltage is 27 30V;Carry out twice melting again, obtain titanium-niobium alloy ingot casting.Titanium-niobium alloy ingot casting prepared by the present invention, chemical composition is uniform, stable, and its chemical composition deviation is less than 0.2%, and segregation-free and high density are mingled with metallurgical imperfection.The present invention is applicable to the titanium-niobium alloy ingot casting that production metallurgy quality is high.

Description

A kind of method of smelting of titanium-niobium alloy ingot casting
Technical field
The invention belongs to titanium alloy preparation field, be specifically related to the melting of a kind of titanium-niobium alloy ingot casting Method.
Background technology
Titanium alloy and composite get more and more in the application of aerospace field, and as compound The application of the titanium alloy fastener of material connector also gets more and more, and in recent years, titanium alloy fastens Part the most successfully replaces the steel securing member that partial intensities is relatively low, obtains extraordinary weight loss effect. The titanium-niobium alloy of annealed state is above pure titanium because of its shear strength, tensile strength, but resistance of deformation Less than pure titanium, it is highly suitable as rivet bar.
The preparation of titanium-niobium alloy ingot casting at present is mainly by 2~3 vacuum consumable arc-meltings Realizing, its process route is as follows: be pressed into electrode block after considering titanium sponge and niobium to be worth doing batch mixing, After titanium sponge and niobium bar cloth, it is pressed into electrode block, then electrode block assembly welding is become from power consumption Pole, consutrode obtains ingot casting after 2~3 vacuum consumable arc-meltings.
The fusing point of niobium is higher about 800 DEG C than titanium, uses consutrode prepared by said method in melting During, owing to each position burn-off rate is different, easily cause ingot chemistry uniformity relatively Difference.Further, since the density of niobium is about 2 times of titanium, the niobium not being completely melt in fusion process Crumble easily sinks to bottom molten bath, causes niobium to be mingled with.Accordingly, it would be desirable to the one preferably side of preparation Method improves the metallurgical quality of titanium-niobium alloy ingot casting.
Summary of the invention
It is an object of the invention to the shortcoming overcoming above-mentioned prior art, it is provided that a kind of steady quality Property high titanium-niobium alloy ingot casting method of smelting, improve the titanium-niobium alloy ingot casting that existing technique prepares The phenomenons such as uneven components, niobium are mingled with, improve raw material lumber recovery, reduce spillage of material.
For achieving the above object, the technical solution used in the present invention is:
The method of smelting of a kind of titanium-niobium alloy ingot casting, comprises the following steps:
Step 1: if if Heavenly Stems and Earthly Branches titanium rod and Heavenly Stems and Earthly Branches niobium rod being welded into consutrode;Wherein, one The surrounding of titanium rod uniformly arrange a circle niobium rod, and the surrounding of niobium rod the most uniformly arrange one, and to enclose titanium excellent, Niobium rod and titanium rod are all placed in parallel;
Step 2: melting once, obtains one by consutrode melting in vacuum consumable electrode arc furnace Secondary ingot;Wherein, melting electric current is 6-10KA, and melting voltage is 27-30V;
Step 3: secondary smelting, is inverted an ingot as consutrode at vacuum consumable electric arc Carrying out secondary smelting in stove and obtain secondary ingot, melting electric current is 7-12KA, and melting voltage is 29-34V;
Step 4: three meltings, is inverted secondary ingot as consutrode at vacuum consumable electric arc Carrying out three meltings in stove and obtain three ingots, melting electric current is 7-10KA, and melting voltage is 30-35V;
Step 5: cooling, melting is cooled to less than 200 DEG C and comes out of the stove after completing, obtain titanium niobium and close Gold ingot casting;Wherein, percentage in this alloy cast ingot, content of niobium is 46.8~55%, Surplus is titanium.
Described titanium rod, the purity of niobium rod are all higher than equal to 99.8%.
Described titanium rod, the length that niobium is excellent are identical;Wherein it is positioned at the excellent and all niobium of a titanium at center The diameter of rod is identical, and the diameter of remaining titanium rod is not more than the diameter of niobium rod.
Described welding uses plasma arc soldering method to weld.
Compared with prior art, beneficial effects of the present invention is as follows:
1) this invention simplifies technique, eliminate and prepare niobium bits, niobium bar and electrode pressing block Step.
2) in the present invention, consutrode uses the titanium rod of whole, niobium rod is prepared from, in melting During, titanium rod, niobium rod just can fall in molten bath after being completely melt, it is to avoid niobium folder in melting Miscellaneous generation.
3) chemical composition of the titanium-niobium alloy ingot casting that prepared by the present invention is uniform, stable, its chemistry Composition tolerances is less than 0.2%, and segregation-free and high density are mingled with metallurgical imperfection.The present invention is applicable to The titanium-niobium alloy ingot casting that production metallurgy quality is high.
Further, in the present invention, titanium length excellent, niobium rod is identical;Wherein it is positioned at the one of center The diameter propping up titanium excellent and all niobium rod is identical, and the diameter of remaining titanium rod is not more than the diameter of niobium rod. In fusion process, arc column middle part temperature is higher, and arc column lip temperature is relatively low, in the present invention certainly Niobium rod is welded in consutrode middle part by power pole welding mode, and titanium rod is welded in outside consutrode Surface, reduces because burn-off rate difference causes ingot casting uneven components, even if it addition, titanium rod melts Changing speed and be faster than niobium rod, titanium rod melts prior to niobium rod, but because titanium rod, niobium rod are closely knit material, When only waiting the niobium rod on consutrode to be completely melt to be in same plane with titanium rod, the just meeting of titanium rod Again melt, reduce further the burn-off rate impact on ingot casting chemistry uniformly property.
Accompanying drawing explanation
Fig. 1 is consutrode titanium rod, niobium rod welding arrangement mode.
Detailed description of the invention
In conjunction with drawings and Examples, the present invention is described in further detail.See Fig. 1, this In invention, titanium rod, the arrangement mode of niobium rod are: the surrounding of a titanium rod circle niobium of uniformly arrange is excellent, The surrounding of one circle niobium rod the most uniformly arrange a circle titanium rod, and niobium rod is all placed in parallel with titanium rod.I.e. press According to one, center titanium rod, the second layer encloses niobium rod around titanium rod close-packed arrays one, and third layer is around niobium The arrangement mode of one layer of titanium rod of rod close-packed arrays arranges.All titaniums rod, the length phase of niobium rod With, the diameter of the titanium excellent and all niobium rod being positioned at center is identical, and the diameter of remaining titanium rod is little Diameter in niobium rod.
In Fig. 1,1 titanium rod of dash area must be consistent with 6 niobium rod diameters, remaining titanium rod Diameter is not more than niobium rod diameter;All titaniums rod, niobium rod length keep consistent.
In the present invention, titanium rod, the purity of niobium rod are all higher than equal to 99.8%.
First titanium rod, niobium bar gauge lattice and the quantity needed for calculating according to target chemical composition, then Arrangement mode welding goes out consutrode as shown in Figure 1, obtains through three vacuum consumable arc-meltings Composition uniform titanium-niobium alloy ingot casting, in titanium-niobium alloy ingot casting, content of niobium is by regulation titanium rod, niobium The diameter of rod realizes.
The present invention specifically comprises the following steps that
Step 1: calculate according to crucible diameter used by ingot casting target chemical composition and melting and get Satisfactory titanium rod needed for dispensing, niobium rod.
Step 2: raw material step 1 taken uses plasma according to arrangement mode shown in Fig. 1 Arc-welding mode is welded into consutrode.
Step 3: melting once, with the consutrode of step 2 preparation at vacuum consumable electrode arc furnace Middle melting obtains an ingot;Melting electric current 6-10KA, melting voltage 27-30V.
Step 4: secondary smelting, is inverted an ingot as consutrode at vacuum consumable electric arc Carrying out secondary smelting in stove and obtain secondary ingot, melting electric current is 7-12KA, and melting voltage is 29-34V。
Step 5: three meltings, is inverted secondary ingot as consutrode at vacuum consumable electric arc Stove carries out three meltings and obtains three ingots, melting electric current 7-10KA, melting voltage 30-35V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove.
Illustrate below by specific embodiment:
Embodiment 1
See Fig. 1, the present embodiment with content of niobium as 46.8%wt, a diameter of Φ 280mm titanium niobium As a example by alloy cast ingot.
Step 1: calculate according to the Φ 160mm diameter crucible used by melting once, need specification For Φ 22 × 2000mm titanium rod 13, niobium rod 6, always weigh about 83.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: consutrode step 2 prepared melting in vacuum consumable electrode arc furnace obtains Ingot of Φ 160mm titanium-niobium alloy;Melting electric current is 6KA, and melting voltage is 27V.
Step 4: two ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Arc stove carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 220mm, melting electric current For 7KA, melting voltage is 30V.
Step 5: two secondary ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Carrying out three meltings in arc stove and obtain three ingots, crucible diameter selects Φ 280mm, melting electric current For 7KA, melting voltage is 30V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain titanium Niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 1:
Table 1 46.8% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
Embodiment 2
The present embodiment with content of niobium as 46.8%wt, the titanium-niobium alloy ingot casting of a diameter of Φ 360mm As a example by.
Step 1: calculate according to the Φ 220mm diameter crucible used by melting once, need specification For Φ 32 × 2000mm titanium rod 13, niobium rod 6, always weigh about 176.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: consutrode step 2 prepared melting in vacuum consumable electrode arc furnace obtains Ingot of Φ 220mm titanium-niobium alloy;Melting electric current is 10KA, and melting voltage is 30V.
Step 4: ingot of two Φ 220mm is inverted head and the tail welding as consutrode very Empty consumable electroarc furnace carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 280mm, Melting electric current is 12KA, and melting voltage is 34V.
Step 5: bis-ingots of two Φ 280mm are inverted head and the tail welding as consutrode very Carrying out three meltings in empty consumable electroarc furnace and obtain three ingots, crucible diameter selects Φ 360mm, Melting electric current is 10KA, and melting voltage is 35V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain titanium Niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 2:
Table 2 46.8% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
Embodiment 3
The present embodiment with content of niobium as 50.8%wt, a diameter of Φ 280mm titanium-niobium alloy ingot casting As a example by.
Step 1: calculate according to the Φ 160mm diameter crucible used by melting once, need specification For Φ 24 × 2000mm titanium rod 1, Φ 24 × 2000mm niobium rod 6, Φ 22 × 2000mm Titanium rod 12, always weighs about 84.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: obtain with consutrode melting in vacuum consumable electrode arc furnace of step 2 preparation Ingot of Φ 160mm titanium-niobium alloy;Melting electric current is 8KA, and melting voltage is 29V.
Step 4: two ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Arc stove carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 220mm, melting electric current For 9KA, melting voltage is 31V.
Step 5: two secondary ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Carrying out three meltings in arc stove and obtain three ingots, crucible diameter selects Φ 280mm, melting electric current For 8KA, melting voltage is 32V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain titanium Niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 3:
Table 3 50.8% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
Embodiment 4
The present embodiment is with content of niobium as 55%wt, and a diameter of Φ 280mm titanium-niobium alloy ingot casting is Example.
Step 1: calculate according to the Φ 160mm diameter crucible used by melting once, need specification For Φ 24 × 2000mm titanium rod 1, Φ 24 × 2000mm niobium rod 6, Φ 20 × 2000mm Titanium rod 12, always weighs about 91.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: obtain with consutrode melting in vacuum consumable electrode arc furnace of step 2 preparation Ingot of Φ 160mm titanium-niobium alloy;Melting electric current is 9KA, and melting voltage is 29V.
Step 4: two ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Arc stove carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 220mm, melting electric current For 11KA, melting voltage is 32V.
Step 5: two secondary ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Carrying out three meltings in arc stove and obtain three ingots, crucible diameter selects Φ 280mm, melting electric current For 9KA, melting voltage is 34V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain system Standby titanium-niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 4:
Table 4 55% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
Embodiment 5
The present embodiment is with content of niobium as 49%wt, and a diameter of Φ 280mm titanium-niobium alloy ingot casting is Example.
Step 1: calculate according to the Φ 160mm diameter crucible used by melting once, need specification For Φ 21 × 2000mm titanium rod 1, Φ 21 × 2000mm niobium rod 6, Φ 20 × 2000mm Titanium rod 12, always weighs about 91.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: obtain with consutrode melting in vacuum consumable electrode arc furnace of step 2 preparation Ingot of Φ 160mm titanium-niobium alloy;Melting electric current is 7KA, and melting voltage is 28V.
Step 4: two ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Arc stove carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 220mm, melting electric current For 8KA, melting voltage is 30V.
Step 5: two secondary ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Carrying out three meltings in arc stove and obtain three ingots, crucible diameter selects Φ 280mm, melting electric current For 7KA, melting voltage is 31V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain system Standby titanium-niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 5:
Table 5 49% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
Embodiment 6
The present embodiment with content of niobium as 53.1%wt, a diameter of Φ 280mm titanium-niobium alloy ingot casting As a example by.
Step 1: calculate according to the Φ 160mm diameter crucible used by melting once, need specification For Φ 23 × 2000mm titanium rod 1, Φ 23 × 2000mm niobium rod 6, Φ 20 × 2000mm Titanium rod 12, always weighs about 91.5kg.
Step 2: the titanium rod, the niobium rod that step 1 are taken use according to arrangement mode shown in Fig. 1 Plasma arc welding (PAW) mode is welded into consutrode.
Step 3: obtain with consutrode melting in vacuum consumable electrode arc furnace of step 2 preparation Ingot of Φ 160mm titanium-niobium alloy;Melting electric current is 8KA, and melting voltage is 29V.
Step 4: two ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Arc stove carries out secondary smelting and obtains secondary ingot;Crucible diameter selects Φ 220mm, melting electric current For 10KA, melting voltage is 29V.
Step 5: two secondary ingots are inverted head and the tail welding as consutrode at vacuum consumable electricity Carrying out three meltings in arc stove and obtain three ingots, crucible diameter selects Φ 280mm, melting electric current For 8KA, melting voltage is 33V.
Step 6: melting requires after completing that finished ingot is cooled to less than 200 DEG C and comes out of the stove and i.e. obtain system Standby titanium-niobium alloy ingot casting.
After the ingot casting of preparation is stripped off the skin, cuts rising head, ingot casting head, in, afterbody position takes Bits sample and block sample, carry out 5 samplings on rising head sawing face and carry out component analysis.Content of niobium Composition analysis result is shown in Table 6:
Table 6 53.1% content of niobium titanium-niobium alloy ingot casting content of niobium (wt%)
From table 1-6 it can be seen that the chemical composition of niobium titanium alloy ingot casting prepared of the present invention uniformly, Stable, its chemical composition deviation is less than 0.2%, and segregation-free and high density are mingled with metallurgical imperfection. The present invention is applicable to the titanium-niobium alloy ingot casting that production metallurgy quality is high.

Claims (3)

1. the method for smelting of a titanium-niobium alloy ingot casting, it is characterised in that comprise the following steps:
Step 1: if if Heavenly Stems and Earthly Branches titanium rod and Heavenly Stems and Earthly Branches niobium rod being welded into consutrode;Wherein, one The surrounding of titanium rod uniformly arrange a circle niobium rod, and the surrounding of a circle niobium rod the most uniformly arranges and one encloses titanium Rod, niobium rod and titanium rod are all placed in parallel;
Step 2: melting once, obtains one by consutrode melting in vacuum consumable electrode arc furnace Secondary ingot;Wherein, melting electric current is 6-10KA, and melting voltage is 27-30V;
Step 3: secondary smelting, is inverted an ingot as consutrode at vacuum consumable electric arc Carrying out secondary smelting in stove and obtain secondary ingot, melting electric current is 7-12KA, and melting voltage is 29-34V;
Step 4: three meltings, is inverted secondary ingot as consutrode at vacuum consumable electric arc Carrying out three meltings in stove and obtain three ingots, melting electric current is 7-10KA, and melting voltage is 30-35V;
Step 5: melting is cooled to less than 200 DEG C and comes out of the stove after completing, obtain titanium-niobium alloy ingot casting; Wherein, percentage in this alloy cast ingot, content of niobium is 46.8~55%, and surplus is Titanium;
Described titanium rod, the length that niobium is excellent are identical;Wherein it is positioned at the excellent and all niobium of a titanium at center The diameter of rod is identical, and the diameter of remaining titanium rod is not more than the diameter of niobium rod;
Described content of niobium is realized by regulation titanium rod, the diameter of niobium rod.
The method of smelting of a kind of titanium-niobium alloy ingot casting the most according to claim 1, its feature It is: described titanium rod, the purity of niobium rod are all higher than equal to 99.8%.
The method of smelting of a kind of titanium-niobium alloy ingot casting the most according to claim 1, its feature It is: described welding uses plasma arc soldering method to weld.
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