CN104309266A - Laminboard production system, working method thereof, and production method of laminboard - Google Patents

Laminboard production system, working method thereof, and production method of laminboard Download PDF

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Publication number
CN104309266A
CN104309266A CN201410441752.1A CN201410441752A CN104309266A CN 104309266 A CN104309266 A CN 104309266A CN 201410441752 A CN201410441752 A CN 201410441752A CN 104309266 A CN104309266 A CN 104309266A
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CN
China
Prior art keywords
group
roller group
traction
wave mode
plastic sheet
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Granted
Application number
CN201410441752.1A
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Chinese (zh)
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CN104309266B (en
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不公告发明人
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Dongguan University of Technology
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Individual
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Priority to CN201410441752.1A priority Critical patent/CN104309266B/en
Priority claimed from CN201110230690.6A external-priority patent/CN102328486B/en
Publication of CN104309266A publication Critical patent/CN104309266A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details

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  • Coating Apparatus (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a laminboard production system, a working method thereof, and a production method of laminboard, and relates to a laminboard production system with simple structure, higher automation degree and higher production efficiency. The laminboard production system comprises a pair of traction roller groups, a rubber spray pipe group, a rubber coating mechanism, a board pavement station, a first traction and squeezing roller group, a plastic sheet reel, a second traction roller group, a second rubber spray pipe group, a second rubber coating mechanism, a guide roller group and a second traction and squeezing roller group, wherein the pair of traction roller group are used for dragging a corrugated board; the rubber spray pipe group and the rubber coating mechanism are arranged at the rear side of the traction roller groups and positioned above the corrugated board; a board pavement station is arranged at the rear side of the rubber coating mechanism and used for paving a foam board on the corrugated board; the first traction and squeezing roller group is arranged at the rear side of the board pavement station; the plastic sheet reel is arranged above the rear side of the first traction and squeezing roller group; the second traction roller group is arranged at the front side of the plastic sheet reel and used for dragging a plastic sheet; the second rubber spray pipe group and the second rubber coating mechanism are arranged at the front side of the second traction roller group; the guide roller group is arranged at the front side of the second rubber coating mechanism and used for guiding the plastic sheet reel to the upper end surface of the foam board to form a laminboard; and the second traction and squeezing roller group is arranged below the second traction roller group and used for dragging and squeezing the laminboard. A cutter is arranged at the rear end of the second traction and squeezing roller group.

Description

The method of the production system of battenboard and method of work thereof, production battenboard
The application is divisional application, original application application number: 201110230690.6, denomination of invention : the production system of battenboard and method of work thereof,the applying date: 2011-8-12.
Technical field
The present invention relates to a kind of method of production system of battenboard and method of work thereof, production battenboard.
Background technology
Battenboard is a kind of Multifucntional building board, can use the fillings such as foam, polyurethane, rock wool in the middle of battenboard.There is the features such as insulation, heat insulation, sound insulation, lightweight, waterproof, antidetonation, decoration, be widely used in the wallboard in the non-bearing metope of industry and civil buildings, roofing, furred ceiling and single layer combination house, be applicable to the partition of factory building, furred ceiling etc.
The production of existing battenboard, often adopts full manual work mode, and productive labor intensity is comparatively large, production efficiency is lower, and product quality not easily ensures.How realizing the fully-automatic production of battenboard, is the technical barrier of this area.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of structure is simple, the production system of automaticity and the higher battenboard of production efficiency and method of work thereof, production battenboard method.
For solving the problems of the technologies described above, the production system of battenboard provided by the invention, comprise: for drawing the first carry-over pinch rolls group of wave mode plate, to be located on rear side of this first carry-over pinch rolls group and the first glue spraying pipe group above described wave mode plate and the first brush coating mechanism, be located on rear side of this first brush coating mechanism for cystosepiment being layed in the bed board station on described wave mode plate, be located at the first traction compression roller group on rear side of this bed board station, be located at the plastic sheet volume of this first traction compression roller group back side top, be located at the second carry-over pinch rolls group for drawing plastic sheet of this plastic sheet volume front side, be located at the second glue spraying pipe group on front side of this second carry-over pinch rolls group and the second brush coating mechanism, be located on front side of this second brush coating mechanism for plastic sheet being guided to described cystosepiment upper surface to form the guide roller group of battenboard, be located at below described second carry-over pinch rolls group for drawing and extruding the second traction compression roller group of described battenboard.
Particularly, described first glue spraying pipe group comprises the first sebific duct from different glue to described wave mode plate and the second sebific duct for the spraying that be arranged in parallel.
Particularly, described second glue spraying pipe group comprises the first sebific duct from different glue to the upper surface of described cystosepiment and the second sebific duct for the spraying that be arranged in parallel.
Further, the rear end of described second traction compression roller group is provided with cutting machine, to cut battenboard by length.
Further, between described second traction compression roller group and cutting machine, be also provided with the 3rd traction compression roller group, to realize further extruding, guarantee product quality.
Particularly, described bed board station comprises one for placing the inclined table of cystosepiment, to facilitate production.
Particularly, described first brush coating mechanism adopts cam link mechanism driving to realize the brush holder support for two kinds of glue mixing by described wave mode plate surface of shift reciprocately.
Particularly, described second brush coating mechanism adopts cam link mechanism driving to realize the brush holder support for being mixed by two of cystosepiment surface kinds of glue of shift reciprocately.
Particularly, described first carry-over pinch rolls group, the second carry-over pinch rolls group, the first traction compression roller group, the second traction compression roller group and the 3rd traction compression roller group adopt sprocket drive synchronously to drive, to facilitate the unified running controlling each roller.
Further, the length direction of described wave mode plate bottom surface is provided with the position line by preset pitch distribution; The production system of this battenboard also comprise a controller and be connected with this controller for detecting described position line with the photoelectric sensor of wave mode plate described in synchronous cutting; Described cutting machine is located on an automatically controlled dolly, and this automatically controlled dolly is located at one with described wave mode plate direction of displacement with on the slide rail of straight line.
The method of work of the production system of above-mentioned battenboard, comprise: in wave mode plate sheetpile is positioned in the first carry-over pinch rolls group, and below traction bottom offset to the first glue spraying pipe group of this first carry-over pinch rolls group, two kinds of glue of the first glue spraying pipe group ejection produce viscosity after the brush coating mixing of the first brush coating mechanism; When wave mode plate is moved to bed board station, cystosepiment is layed on this wave mode plate and makes foamed plate adhesion in the upper surface of wave mode plate, now the first traction compression roller group traction, extruding the superimposed sheet of this cystosepiment and wave mode plate; Simultaneously, under the effect of the second carry-over pinch rolls group, plastic sheet is drawn from plastic sheet volume, under the effect of the second glue spraying pipe group and the second brush coating mechanism, the surface of plastic sheet produces the sticking mixing glue of tool, under the effect of guide roller group, the side being coated with described mixing glue of plastic sheet is guided on described cystosepiment, then the second traction compression roller group is drawn, is extruded the battenboard be made up of plastic sheet, cystosepiment and wave mode plate, and finished product is generated, finally by cutting machine by length cutting after the extruding again of the 3rd traction compression roller group.
The battenboard of the production of the production system of above-mentioned battenboard, comprises and bonding up and down successively: PVC wave mode plate or glass fiber reinforced plastic corrugated plate, cystosepiment, rock cotton board or polyurethane sheet, and sheet of glass fiber reinforced plastics or PC sheet material.Trilaminate material has corrosion resistant feature, and with low cost.During production, adopt three layers of mode bonded, simple process.
The technique effect that the present invention has: the production system of battenboard of the present invention, is suitable for automatically completing the operation of twice glue spraying and brush coating, traction, extruding, has the advantages that structure is simple, automaticity is higher, be beneficial to and significantly pass through production efficiency.Glue spraying and brush coating can automation, be beneficial to the health of protection workman.
Accompanying drawing explanation
In order to make content of the present invention be more likely to be clearly understood, below basis specific embodiment and by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the structural representation of the production system of battenboard in embodiment.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail:
Embodiment 1
The production system of the battenboard of the present embodiment comprises: for drawing the first carry-over pinch rolls group 2 of wave mode plate 1, to be located on rear side of this first carry-over pinch rolls group 2 and the first glue spraying pipe group 3 and the first brush coating mechanism 5 above described wave mode plate 1, be located on rear side of this first brush coating mechanism 5 for cystosepiment 16 being layed in the bed board station 6 on described wave mode plate 1, be located at the first traction compression roller group 8 on rear side of this bed board station 6, be located at the plastic sheet volume 9 of this first traction compression roller group 8 back side top, be located at the second carry-over pinch rolls group 10 for drawing plastic sheet 11 on front side of this plastic sheet volume 9, be located at the second glue spraying pipe group 13 and the second brush coating mechanism 15 on front side of this second carry-over pinch rolls group 10, be located on front side of this second brush coating mechanism 15 for plastic sheet 11 being guided to described cystosepiment 16 upper surface to form the guide roller group 12 of battenboard, be located at below described second carry-over pinch rolls group 10 for drawing and extruding the second traction compression roller group 17 of described battenboard.
Described cystosepiment 16 also can adopt the replacement such as rock cotton board or polyurethane sheet.Described wave mode plate 1 adopts PVC or fiberglass (FRP) to make, and overcomes the shortcoming that color steel is not corrosion-resistant, production cost is high.Described plastic sheet 11 is FRP or PC sheet material.
Described first glue spraying pipe group 3 comprises the first sebific duct from different glue to described wave mode plate 1 and the second sebific duct for the spraying that be arranged in parallel.
Particularly, described second glue spraying pipe group 13 comprises the first sebific duct from different glue to the upper surface of described cystosepiment 16 and the second sebific duct for the spraying that be arranged in parallel.
The rear end of described second traction compression roller group 17 is provided with cutting machine 7, to cut battenboard by length.
Between described second traction compression roller group 17 and cutting machine 7, be also provided with the 3rd traction compression roller group 18, to realize further extruding, guarantee product quality.
Described bed board station 6 comprises one for placing the inclined table of cystosepiment, to facilitate production.
Described first brush coating mechanism 5 is for adopting cam link mechanism driving to realize the brush holder support for two kinds of glue mixing by described wave mode plate 1 surface of shift reciprocately.
Described second brush coating mechanism 15 is for adopting cam link mechanism driving to realize the brush holder support for two kinds of glue mixing by cystosepiment 16 surface of shift reciprocately.
Described first carry-over pinch rolls group 2, second carry-over pinch rolls group 10, first traction compression roller group 8, second draws compression roller group 17 and the 3rd traction compression roller group 18 is all rubber rollers, and all adopts sprocket drive synchronously to drive, to facilitate the unified running controlling each roller.
The length direction of described wave mode plate 1 bottom surface is provided with the position line by preset pitch distribution, and this position line can be high reflectorised paint or black paint.
After the battenboard in the present embodiment is shaping, when needing to be cut by regular length by cutting machine 7, for guaranteeing production line continuous seepage, the controller of this production system is by detecting described position line with photoelectric sensor, when recording described position line, described cutting machine 7 and described wave mode plate 1 synchronous shift can be controlled, implement cutting action simultaneously.
During concrete enforcement, described cutting machine 7 is located on an automatically controlled dolly, and this automatically controlled dolly is located at one with described wave mode plate 1 direction of displacement with on the slide rail of straight line; When controller records the position line of described wave mode plate 1 bottom surface by photoelectric sensor, control automatically controlled dolly and the same speed displacement of described wave mode plate 1 immediately, and implement cutting action.After having cut, automatically controlled dolly is back to initial position, continues to repeat to implement this step.
Embodiment 2
The method of work of the production system of the battenboard in above-described embodiment, comprise: in wave mode plate 1 sheetpile is positioned in the first carry-over pinch rolls group 2, and below traction bottom offset to the first glue spraying pipe group 3 of this first carry-over pinch rolls group 2, two kinds of glue of the first glue spraying pipe group 3 ejection produce viscosity after the brush coating mixing of the first brush coating mechanism 5, when wave mode plate 1 is moved to bed board station 6, is layed in by cystosepiment 16 on this wave mode plate 1 and makes cystosepiment 16 be bonded in the upper surface of wave mode plate 1, now the superimposed sheet of this cystosepiment 16 and wave mode plate 1 is drawn, extruded to the first traction compression roller group 8, simultaneously, under the effect of the second carry-over pinch rolls group 10, plastic sheet 11 is drawn from plastic sheet volume 9, under the effect of the second glue spraying pipe group 13 and the second brush coating mechanism 15, the surface of plastic sheet 11 produces the sticking mixing glue of tool, under the effect of guide roller group 12, the side being coated with described mixing glue of plastic sheet 11 is guided on described cystosepiment 16, then the second traction compression roller group 17 is drawn, extruding is by plastic sheet 11, the battenboard that cystosepiment 16 and wave mode plate 1 are formed, and finished product is generated after the extruding again of the 3rd traction compression roller group 18, finally by cutting machine 7 by length cutting.
Described cutting machine 7 is located on an automatically controlled dolly, and this automatically controlled dolly is located at one with described wave mode plate 1 direction of displacement with on the slide rail of straight line; When controller records the position line of described wave mode plate 1 bottom surface by photoelectric sensor, control automatically controlled dolly and the same speed displacement of described wave mode plate 1 immediately, and implement cutting action.After having cut, automatically controlled dolly is back to initial position, continues to repeat to implement this step.
Embodiment 3
Based on the battenboard of the production of the production system of the battenboard described in above-described embodiment 1-2, comprise and bonding up and down successively: PVC wave mode plate or glass fiber reinforced plastic corrugated plate, cystosepiment, rock cotton board or polyurethane sheet, and sheet of glass fiber reinforced plastics or PC sheet material.
Obviously, above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And these belong to spirit institute's apparent change of extending out of the present invention or change and are still among protection scope of the present invention.

Claims (3)

1. the production system of a battenboard, it is characterized in that comprising: for drawing the first carry-over pinch rolls group (2) of wave mode plate (1), be located at this first carry-over pinch rolls group (2) rear side and in the first glue spraying pipe group (3) of described wave mode plate (1) top, be located at this first brush coating mechanism (5) rear side for cystosepiment (16) being layed in the bed board station (6) on described wave mode plate (1), be located at the first traction compression roller group (8) of this bed board station (6) rear side, be located at plastic sheet volume (9) of this first traction compression roller group (8) back side top, be located at the second carry-over pinch rolls group (10) for drawing plastic sheet (11) of this plastic sheet volume (9) front side, be located at the second glue spraying pipe group (13) of this second carry-over pinch rolls group (10) front side, for plastic sheet (11) being guided to described cystosepiment (16) upper surface to form the guide roller group (12) of battenboard, compression roller group (17) is drawn for drawing and extruding second of described battenboard.
2. the method for work of the production system of battenboard according to claim 1, is characterized in that comprising:
In wave mode plate (1) sheetpile one is positioned in the first carry-over pinch rolls group (2), and in traction bottom offset to the first glue spraying pipe group (3) below of this first carry-over pinch rolls group (2), two kinds of glue that the first glue spraying pipe group (3) sprays produce viscosity after the first brush coating mechanism (5) brush coating mixing;
When wave mode plate (1) is moved to bed board station (6), cystosepiment (16) is layed in this wave mode plate (1) go up and make cystosepiment (16) be bonded in the upper surface of wave mode plate (1), the superimposed sheet of this cystosepiment (16) and wave mode plate (1) is drawn, extrudes in now the first traction compression roller group (8);
Simultaneously, under the effect of the second carry-over pinch rolls group (10), plastic sheet (11) is drawn from plastic sheet volume (9), under the effect of the second glue spraying pipe group (13) and the second brush coating mechanism (15), the surface of plastic sheet (11) produces the sticking mixing glue of tool, under the effect of guide roller group (12), the side being coated with described mixing glue of plastic sheet (11) is guided on described cystosepiment (16), then the second traction compression roller group (17) traction, extruding is by plastic sheet (11), the battenboard that cystosepiment (16) and wave mode plate (1) are formed.
3. method of work according to the claims 2 produces a method for battenboard, it is characterized in that: described battenboard comprises and bonding up and down successively: PVC wave mode plate, polyurethane sheet, and PC sheet material.
CN201410441752.1A 2011-08-12 2011-08-12 The production system of battenboard and method of work, the method for production battenboard Expired - Fee Related CN104309266B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410441752.1A CN104309266B (en) 2011-08-12 2011-08-12 The production system of battenboard and method of work, the method for production battenboard

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201110230690.6A CN102328486B (en) 2011-08-12 2011-08-12 Laminboard production system and working method thereof
CN201410441752.1A CN104309266B (en) 2011-08-12 2011-08-12 The production system of battenboard and method of work, the method for production battenboard

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201110230690.6A Division CN102328486B (en) 2011-08-12 2011-08-12 Laminboard production system and working method thereof

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CN104309266B CN104309266B (en) 2016-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106429578A (en) * 2016-08-31 2017-02-22 佛山爱福龙塑料材料有限公司 Extrusion and lamination shaping device for PVC floor coiled materials
CN108511558A (en) * 2018-05-16 2018-09-07 北京汉能光伏投资有限公司 Glue-line sticker and method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1187411A (en) * 1997-01-06 1998-07-15 北京启大新型建材有限责任公司 Technique for continuously pre-cutting composite sandwich panel
US20100098933A1 (en) * 2006-12-11 2010-04-22 Universitat Hamburg Lightweight wood-based board and process for producing it
EP2182138A1 (en) * 2007-07-27 2010-05-05 ULMA C y E, S. COOP. Method and unit for producing rigid, recyclable polymer sandwich panels, without the use of adhesives, and resulting panel
CN102328486A (en) * 2011-08-12 2012-01-25 曹玉虎 Laminboard production system and working method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1187411A (en) * 1997-01-06 1998-07-15 北京启大新型建材有限责任公司 Technique for continuously pre-cutting composite sandwich panel
US20100098933A1 (en) * 2006-12-11 2010-04-22 Universitat Hamburg Lightweight wood-based board and process for producing it
EP2182138A1 (en) * 2007-07-27 2010-05-05 ULMA C y E, S. COOP. Method and unit for producing rigid, recyclable polymer sandwich panels, without the use of adhesives, and resulting panel
CN102328486A (en) * 2011-08-12 2012-01-25 曹玉虎 Laminboard production system and working method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106429578A (en) * 2016-08-31 2017-02-22 佛山爱福龙塑料材料有限公司 Extrusion and lamination shaping device for PVC floor coiled materials
CN106429578B (en) * 2016-08-31 2019-04-30 佛山爱福龙塑料材料有限公司 A kind of PVC floor coiled material extrusion fitting shaping equipment
CN108511558A (en) * 2018-05-16 2018-09-07 北京汉能光伏投资有限公司 Glue-line sticker and method

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Inventor after: Li Yong

Inventor after: Deng Jun

Inventor after: Xu Guanghui

Inventor after: He Chuliang

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