CN104307915A - Production technology for electrical buses which use high-quality aluminum ingots as raw materials - Google Patents
Production technology for electrical buses which use high-quality aluminum ingots as raw materials Download PDFInfo
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- CN104307915A CN104307915A CN201410653163.XA CN201410653163A CN104307915A CN 104307915 A CN104307915 A CN 104307915A CN 201410653163 A CN201410653163 A CN 201410653163A CN 104307915 A CN104307915 A CN 104307915A
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- bus
- alalloy
- bar
- aluminum
- production technology
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a production technology for electrical buses which use high-quality aluminum ingots as raw materials. The production technology comprises steps as follows: (1) continuous up-extracting of aluminum and aluminum alloy rods, wherein the high-quality aluminum ingots are used as raw materials and melted at 670 DEG C-750 DEG C, heat preservation is performed, and the melt is subjected to agitation and deaeration by an online deaeration and agitation device; (2) continuous extrusion of aluminum and aluminum alloy buses; and (3) elongation. In the production technology, a full-automatic hydraulic drawing machine is adopted for elongating and finishing aluminum and aluminum alloy buses. The aluminum and aluminum alloy buses prepared by adopting the steps is characterized in that R-state buses has the elongation rate larger than 25% and the strength of extension larger than 75 MPa, and Y-state buses has the elongation rate larger than 4%, the strength of extension larger than 120 MPa and the electric conductivity not less than 62%IACS. The production technology has the advantages of high efficiency, energy conservation, high yield, high production efficiency, high electric conductivity of a product, excellent mechanical properties and the like.
Description
The divisional application that the present invention is application number is 201310061628.8, the applying date is on February 27th, 2013, denomination of invention is the application for a patent for invention of " production technology of a kind of aluminum for electric engineering and aluminium bar bus ".
Technical field
The invention belongs to technical field of nonferrous metal processing, particularly relate to the production technology of a kind of aluminum for electric engineering and aluminium bar bus.
Background technology
Bus refers to the connection of voltage power distribution equipment at different levels in electric substation, and the connection of the electrical equipment such as transformer and corresponding power distribution equipment, mostly adopts bare conductor or the twisted wire of rectangle or circular cross-section.The effect of bus collects, distributes and transmit electric energy.Bus mainly comprises Copper and its alloy bus, Al and Alalloy bus two class.Along with China's electric power and relevant industries fast development, the demand of copper also constantly increases, and due to China's copper resource scarcity, copper valency is higher in addition, increases gradually both at home and abroad to Al and Alalloy bus demand.Compared with Copper and its alloy bus, Al and Alalloy bus has higher safety and reliability, installs the advantages such as easier, applied range, energy-conserving and environment-protective.The traditional processing technology of Al and Alalloy bus is melting and casting-heating-extruding-rolling-aligning, and this technique mainly exists the shortcomings such as technological process is long, energy consumption is high, lumber recovery is low, production cost is high.
Summary of the invention
The invention provides a kind of with the production technology of the high-quality aluminium ingot electrician's bus that is raw material, its technological process is short, energy-efficient, conductance is high, lumber recovery is high, production cost is low.
The technical scheme that the present invention takes is as follows, a kind of with the production technology of the high-quality aluminium ingot electrician's bus that is raw material, comprise the following steps: 1. continuous up-casting Al and Alalloy bar: with high-quality aluminium ingot for raw material, melting and heat preservation at 670 DEG C ~ 750 DEG C, adopt continuous up-casting unit, and warp is online except gas agitating apparatus, stirs Al and Alalloy melt, degasification, draws Al and Alalloy bar with in traction link seat disengaging type vacuum.2. continuously extruding aluminum and aluminium bar bus: with Al and Alalloy bar for raw material, continuously extruded unit is adopted to produce Al and Alalloy bus, continuous extruder rotating speed is 10 ~ 20r/min, bus width is maximum reaches 400mm, bus extruded velocity: 8 ~ 50m/min, bus extrude after through the anti-oxidation pipe of vacuum and tank cooling, dry up after batch; The shape and size of appropriate design mould and pad, pad is arranged on the top of mould, and pad is concave shape.3. stretch: adopt fully automatic hydraulic drawbench, Al and Alalloy bus carried out stretch, finishing.
Adopt Al and Alalloy bus prepared by above-mentioned steps, R state bus percentage elongation is greater than 25%, and tensile strength is greater than 75MPa, and wherein Y state bus percentage elongation is greater than 4%, and tensile strength is greater than 120Mpa, and conductance is not less than 62%IACS.
Of the present invention further arrange as follows:
Above-mentioned steps 1. in, described online degasification, stirring, be by online except gas agitating apparatus, be filled with argon gas or the nitrogen of 99.996% in Al and Alalloy melt; By controlled rotation graphite shaft and rotor, by being dispersed as micro-bubble in the argon gas of metering or nitrogen press-in Al and Alalloy melt, it is made to be dispersed in Al and Alalloy melt uniformly; Source outlet pressure 0.2 ~ 0.5MPa, flow 1 ~ 1.25Nm
3/ h; Then draw Al and Alalloy bar with in traction link seat disengaging type vacuum, draw bar speed 700 ~ 1200mm/min, drawing shank diameter is Ф 12 ~ Ф 40mm.
Above-mentioned steps 1. in, it be 0.09% ~ 0.14%, Si content is 0.12 ~ 0.20% that its aluminium content of high-quality aluminium ingot is not less than 99.65%, Fe content, and content of rare earth is 0.08% ~ 0.15%.
Above-mentioned steps 2. in, the extruding working body of continuously extruded unit forms by extruding working body panel, plug, forming room, pad, concave shape pad, mould and cover plate; Pad, concave shape pad, mould are according to top-down assembled in sequence; Concave shape gasket design is concave shape; Pad, concave shape pad are arranged on the top of mould.
Above-mentioned steps 3. in, described drawing coefficient λ is 1.05 ~ 1.2.
The present invention adopts such scheme to have following beneficial effect: (1) is efficient, energy-conservation, lumber recovery is high, production efficiency is high.Utilize the perfect adaptation of continuous up-casting technology and continual extruding technology, produce Al and Alalloy bus, compared with traditional handicraft, production procedure is shortened, and decreases the operation of ingot casting heating, saves a large amount of energy resource consumptions.The serialization simultaneously adopting continual extruding technology can realize bus to produce, decreases during traditional extrusion process is produced and there is the waste of material that crop truncates, lumber recovery and production efficiency high.(2) adopt unique mould and gasket design, increase substantially width and the quality of bus bar products.The present invention passes through shape and the thickness of appropriate design mould pad, improves the uniformity of flowing, solves large ratio and a big flakiness ratio expressing technique difficult problem, can produce the bus that width is 400mm.(3) high, the excellent in mechanical performance of conductance.By the chemical composition of reasonably optimizing bus, control Fe/Si ratio, and add rare earth element, reduce impurity element to the impact of conductance, its conductance is not less than 62%IACS.The Al and Alalloy bar of as cast condition is through continuously extruded simultaneously, and it changes recrystallized structure into, the dense internal organization of bus, excellent in mechanical performance, wherein R state bus percentage elongation is greater than 25%, and tensile strength is greater than 75MPa, wherein Y state bus percentage elongation is greater than 4%, and tensile strength is greater than 120MPa.
Accompanying drawing explanation
Fig. 1 is the production technological process of a kind of aluminum for electric engineering of the present invention and aluminium bar bus;
Fig. 2 is that the present invention extrudes working body structure chart;
Fig. 3 is the structural representation of mould of the present invention and pad.
Mark in above-mentioned accompanying drawing is as follows: extruding working body panel 10, plug 11, forming room 12, pad 13, concave shape pad 14, mould 15, cover plate 16.
Detailed description of the invention
The present invention adopts process program flow process as follows: 1. continuous up-casting Al and Alalloy bar; 2. continuously extruding aluminum and aluminium bar bus; 3. stretch.
1. continuous up-casting Al and Alalloy bar.
With high-quality aluminium ingot for raw material, melting and heat preservation at 710 DEG C ~ 730 DEG C, and through refine equipment on line, Al and Alalloy melt is stirred, degasification, draw Al and Alalloy bar with in traction link seat disengaging type vacuum.
Described online degasification, stirring, by removing gas agitating apparatus online, argon gas or the nitrogen of 99.996% is filled with in Al and Alalloy melt, by controlled rotation graphite shaft and rotor, by being dispersed as micro-bubble in the argon gas of metering or nitrogen press-in Al and Alalloy melt, it is made to be dispersed in Al and Alalloy melt uniformly; Source outlet pressure 0.2 ~ 0.5MPa, flow 1 ~ 1.25Nm
3/ h; Then use traction link seat disengaging type vacuum up-casting oxygen-free copper rod, draw bar speed 700 ~ 1200mm/min, drawing shank diameter is Ф 30mm.
It is 0.09% ~ 0.14%, Si content is 0.12 ~ 0.20% that its aluminium content of described high-quality aluminium ingot is not less than 99.65%, Fe content, and content of rare earth is 0.08% ~ 0.15%.
2. continuously extruding aluminum and aluminium bar bus.
With Ф 30mm Al and Alalloy bar for raw material, continuously extruded unit is adopted to produce Al and Alalloy bus, continuous extruder rotating speed is 10 ~ 20r/min, bus specification is to 19.2 × 202mm, bus extruded velocity: 8 ~ 50m/min, bus extrude after through the anti-oxidation pipe of vacuum and tank cooling, dry up after batch.
Described continuously extruding aluminum and aluminium bar bus comprise the shape and size of appropriate design mould and pad, and pad is arranged on the top of mould, and pad is concave shape.
The present invention, in order to improve uniformity and the mold use life-span of flowing, improves the processability of Al and Alalloy bus, improves the structure of forming room 12, concave shape pad 14.As shown in Figure 2 and Figure 3, the mould of uniqueness of the present invention and forming room's design, comprise extruding working body and form by extruding working body panel 10, plug 11, forming room 12, pad 13, concave shape pad 14, mould 15 and cover plate 16.Pad 13, concave shape pad 14, mould 15 are according to top-down assembled in sequence, and concave shape pad 14 is designed to concave shape.Pad 13, concave shape pad 14 are arranged on the top of mould 15 by the present invention, add squeezing passage, the shape of appropriate design concave shape pad 14, the difference of edge and middle part flowing velocity when effectively reducing extruded.By above-mentioned improvement, the width that the present invention produces Al and Alalloy bus can reach 400mm.
3. stretch.Adopt fully automatic hydraulic drawbench, Al and Alalloy bus carried out stretch, finishing.Described drawing coefficient λ is 1.077.
Claims (1)
1., with a production technology for the high-quality aluminium ingot electrician's bus that is raw material, it is characterized in that comprising the following steps:
1. continuous up-casting Al and Alalloy bar: with high-quality aluminium ingot for raw material, melting and heat preservation at 670 DEG C ~ 750 DEG C, adopts continuous up-casting unit, and through online except gas agitating apparatus, Al and Alalloy melt is stirred, degasification, with traction link seat disengaging type vacuum continuous up-casting Al and Alalloy bar;
2. continuously extruding aluminum and aluminium bar bus: with Al and Alalloy bar for raw material, adopts continuously extruded unit to produce Al and Alalloy bus; Continuous extruder rotating speed is 10 ~ 20r/min, and the width of bus is maximum reaches 400mm, bus extruded velocity: 8 ~ 50m/min, bus extrude after through the anti-oxidation pipe of vacuum and tank cooling, dry up after batch; The shape and size of appropriate design mould and pad, pad is arranged on the top of mould, and pad is concave shape;
3. stretch: adopt fully automatic hydraulic drawbench, Al and Alalloy bus carried out stretch, finishing;
Adopt Al and Alalloy bus prepared by above-mentioned steps, R state bus percentage elongation is greater than 25%, and tensile strength is greater than 75MPa, and wherein Y state bus percentage elongation is greater than 4%, and tensile strength is greater than 120Mpa, and conductance is not less than 62%IACS;
Above-mentioned steps 1. in, described online degasification, stirring, be by online except gas agitating apparatus, be filled with argon gas or the nitrogen of 99.996% in Al and Alalloy melt; By controlled rotation graphite shaft and rotor, by being dispersed as micro-bubble in the argon gas of metering or nitrogen press-in Al and Alalloy melt, it is made to be dispersed in Al and Alalloy melt uniformly; Source outlet pressure 0.2 ~ 0.5MPa, flow 1 ~ 1.25Nm
3/ h; Then draw Al and Alalloy bar with in traction link seat disengaging type vacuum, draw bar speed 700 ~ 1200mm/min, drawing shank diameter is Ф 12 ~ Ф 40mm;
Above-mentioned steps 1. in, it be 0.09% ~ 0.14%, Si content is 0.12 ~ 0.20% that its aluminium content of high-quality aluminium ingot is not less than 99.65%, Fe content, and content of rare earth is 0.08% ~ 0.15%;
Above-mentioned steps 3. in, drawing coefficient λ is 1.05 ~ 1.2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410653163.XA CN104307915B (en) | 2013-02-27 | 2013-02-27 | Production technology for electrical buses which use high-quality aluminum ingots as raw materials |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410653163.XA CN104307915B (en) | 2013-02-27 | 2013-02-27 | Production technology for electrical buses which use high-quality aluminum ingots as raw materials |
| CN201310061628.8A CN103071696B (en) | 2013-02-27 | 2013-02-27 | Production process of electrical aluminum and aluminum alloy buses |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310061628.8A Division CN103071696B (en) | 2013-02-27 | 2013-02-27 | Production process of electrical aluminum and aluminum alloy buses |
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| Publication Number | Publication Date |
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| CN104307915A true CN104307915A (en) | 2015-01-28 |
| CN104307915B CN104307915B (en) | 2017-02-22 |
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| CN201410653163.XA Active CN104307915B (en) | 2013-02-27 | 2013-02-27 | Production technology for electrical buses which use high-quality aluminum ingots as raw materials |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665463A (en) * | 2016-03-15 | 2016-06-15 | 扬州宏福铝业有限公司 | Semi-solid horizontal extrusion mold for double-layer composite pipes and application thereof |
| CN106734326A (en) * | 2017-02-27 | 2017-05-31 | 江西凯顺科技有限公司 | The continuous formed by extrusion and tension unit of copper aluminium material |
| CN109794592A (en) * | 2018-12-24 | 2019-05-24 | 苏州市永利成模具制造有限公司 | One kind reducing crop end method for round tube |
| CN111644476A (en) * | 2020-05-22 | 2020-09-11 | 湖南乾龙新材料有限公司 | Production process method of large coil weight Al-Mg-Si series alloy extruded material |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665463A (en) * | 2016-03-15 | 2016-06-15 | 扬州宏福铝业有限公司 | Semi-solid horizontal extrusion mold for double-layer composite pipes and application thereof |
| CN106734326A (en) * | 2017-02-27 | 2017-05-31 | 江西凯顺科技有限公司 | The continuous formed by extrusion and tension unit of copper aluminium material |
| CN109794592A (en) * | 2018-12-24 | 2019-05-24 | 苏州市永利成模具制造有限公司 | One kind reducing crop end method for round tube |
| CN111644476A (en) * | 2020-05-22 | 2020-09-11 | 湖南乾龙新材料有限公司 | Production process method of large coil weight Al-Mg-Si series alloy extruded material |
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| CN104307915B (en) | 2017-02-22 |
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Inventor after: Jing Chunming Inventor after: Zhang Xusong Inventor after: Chen Xiaobai Inventor after: Cong Changlin Inventor after: Chen Xi Inventor after: Chen Jianquan Inventor before: Hu Yan |
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Effective date of registration: 20161206 Address after: 100000 Xicheng District, Chang'an Avenue, No. 86, Applicant after: State Grid Corporation of China Applicant after: STATE GRID JIANGSU ELECTRIC POWER COMPANY Applicant after: State Grid Electric Power Company of Jiangsu province Yancheng City Dafeng district power supply company Applicant after: DAFENG LONGSHENG INDUSTRY CO., LTD. Address before: 239001 room No. 1, science and technology innovation center, No. 82 West Garden Road, Anhui, Chuzhou, China Applicant before: CHUZHOU HUAZUN ELECTRICAL SCIENCE & TECHNOLOGY CO., LTD. |
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