CN104302888A - Exhaust turbocharger having a wastegate valve and a thrust circulation valve - Google Patents

Exhaust turbocharger having a wastegate valve and a thrust circulation valve Download PDF

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Publication number
CN104302888A
CN104302888A CN201380014192.5A CN201380014192A CN104302888A CN 104302888 A CN104302888 A CN 104302888A CN 201380014192 A CN201380014192 A CN 201380014192A CN 104302888 A CN104302888 A CN 104302888A
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CN
China
Prior art keywords
bypass valve
towing astern
exhaust gas
gas turbocharger
actuator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380014192.5A
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Chinese (zh)
Other versions
CN104302888B (en
Inventor
F·克龙施纳布尔
R·赫富尔特
C·施帕雷尔
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Continental Automotive GmbH
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Continental Automotive GmbH
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Publication date
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Publication of CN104302888A publication Critical patent/CN104302888A/en
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Publication of CN104302888B publication Critical patent/CN104302888B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/18Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
    • F02B37/183Arrangements of bypass valves or actuators therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/16Control of the pumps by bypassing charging air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/18Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
    • F02B37/183Arrangements of bypass valves or actuators therefor
    • F02B37/186Arrangements of actuators or linkage for bypass valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/009Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by bleeding, by passing or recycling fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Supercharger (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

The invention relates to an exhaust turbocharger which has a wastegate valve (2) and a thrust circulation valve (5), which can be actuated by a single, common actuator (8), wherein the actuation of the thrust circulation valve is dependent on the positioning velocity of the actuator.

Description

There is the exhaust gas turbocharger of waste gate valve and towing astern bypass valve
The present invention relates to a kind of exhaust gas turbocharger, it has a waste gate valve and a towing astern bypass valve (Schubumlaufventil).
The internal-combustion engine being carried out supercharging by a kind of exhaust gas turbocharger is outstanding by the following layout that guides for fresh air and waste gas:
In common blower operations, described waste gas flow into turbo machine from internal-combustion engine, and drives the turbine rotor of this turbo machine to rotate.Because described turbine rotor is connected with the compressor drum of described exhaust gas turbocharger by a common axle, described compressor drum equally also rotates, and compresses for air before entering into internal-combustion engine in suction side.By this way, more fuel can be mixed in each cylinder stroke.Which thereby enhance the torque of described internal-combustion engine.Figure 1 illustrates this working state.Which show turbine 1, waste gate valve 2, axle 3, compressor 4, towing astern bypass valve 5, air throttle 6 and internal-combustion engine 7.It can be seen, waste gate valve 2 is closed, and towing astern bypass valve 5 cuts out, and air throttle 6 is opened completely.Control for supercharging can realize as follows, namely makes a part of exhaust mass stream flow through described turbine rotor from the side by described waste gate valve.
It is pointed out that for representing that clearly object does not show some parts of airflow guide in FIG.Catalytic cleaner after being disposed in turbine comprising the fuel tank/crankcase bleeder and after Air flow meter, charger-air cooler, be arranged after the compressor before the air-strainer, before such as is disposed in compressor is disposed in compressor is disposed in air throttle.Equally, the EGR that may exist or secondary air inlet is also eliminated.
When driver no longer refuels, then internal-combustion engine from blower operations be transitioned into throttled operation in other words towing astern operate inertia traveling (Schubbetrieb) in other words.At this moment open described waste gate valve 2 and close described air throttle 6.First the rotor of described exhaust gas turbocharger rotates due to its inertia, then because the final very fast opening feature of described waste gate valve still continues to rotate with very high speed, thus makes described compressor continue conveying fresh air.When compressor continues conveying, but the fresh air that internal-combustion engine accepts is than time few under working state before, then the pressure after making compressor along with the reduction of air mass flow will increase.
Fig. 3 shows the characteristic curve of the compressor of exhaust gas turbocharger.Here, abscissa represents flow mass M S, represents pressure coefficient PQ along y coordinate.PG represents surge boundary, and SG represents and fills up the limit (Stopfgrenze).TDL relates to Iso rotating speed line.
As can be seen from Figure 3, the stable operation of compressor in the scope of low discharge is subject to the restriction of described surge boundary PG.When exceeding described surge boundary, compressor no longer has the ability of carrying out with overcoming high pressure level carrying.May occur: the air gathered refluxes through described compressor, i.e. so-called surge (Pumpen).This compressor surge should be avoided, because the pressure surge occurred may cause strong mechanical load.In addition, described surge can be perceived as uncomfortable noise.
In order to avoid the surge of compressor in said case, can be discharged by the fresh air compressed by towing astern bypass valve after the compressor.In order to not make the measurement distortion of described Air flow meter, advantageously, the air of discharge was again imported in described suction side before described compressor, thus make described compressor carry air in the loop.If only continue the very short time to the transition of the engine operation of solar term, such as within the scope of to two second, as situation about coexisting when shifting gears, then, when next again proposing very large torque-demand to motor, again close described towing astern bypass valve and waste gate valve.The rotor of described exhaust gas turbocharger keeps its rotating speed approx within the endurance that this is very short, and again reaches required boost pressure level very fast after clutch engages.
Figure 2 illustrates the operating mode of towing astern in other words of described solar term.Can find out therefrom, described waste gate valve is opened, the described towing astern bypass valve 5 of same unlatching, and closes described air throttle 6.
Known, by means of one self, the actuator that is attached to described waste gate valve to be to operate described waste gate valve.In addition known, also by means of one self, the actuator that is attached to described waste gate valve to be to operate described towing astern bypass valve.Described wastegate innervalve assembly and described towing astern bypass innervalve assembly separately individually by means of self supply line (they can electricity ground or pneumatically carry out work) manipulate.This is except very high cost, in described exhaust gas turbocharger is carried out encapsulating, too there is shortcoming, because described actuator must be arranged on turbocharger, and therefore increase the installing space of described exhaust gas turbocharger required in engine compartment.
By the known a kind of turbocharger of DE 10 2,008 045 871 A1, it has a waste gate valve and a towing astern bypass valve, wherein said towing astern bypass valve and described waste gate valve can operate by means of a unique controlling device, and wherein said waste gate valve and described towing astern bypass valve mechanically can be coupled by means of a bindiny mechanism.
Task of the present invention is, provides the exhaust gas turbocharger after another kind of improvement.
This task is solved by a kind of exhaust gas turbocharger with feature proposed in claim 1.Favourable design proposal of the present invention and improvement project provide in the dependent claims.
Exhaust gas turbocharger according to the present invention has a waste gate valve and a towing astern bypass valve, they are both operated by unique, a common actuator, wherein the operation of described towing astern bypass valve are depended on to the governing speed of described actuator.
Obtain following advantage thus: because only need unique, that there is an affiliated control device controlling mechanism, therefore can obtain the advantage on cost.Be a unique controlling mechanism by two controlling mechanisms are combined, except cost advantages, also can obtain a kind of space requirement reduced.For described unique controlling mechanism is supplied by means of unique a kind of form of energy, such as electric energy.Relative to a kind of wastegate controlling mechanism with electricity and the pressure-increasing machine of towing astern bypass valve pneumatically controlled, just reduce the complexity of described manipulation, because only use a kind of supplying media.Controlling mechanism for operating the electricity of described waste gate valve has a position transducer usually.It also can be used to carry out position for described towing astern bypass valve determine based on the motion be coupled according to the present invention.Therefore, a kind of extra error diagnosis possibility is realized in an advantageous manner.
Other favourable characteristic of the present invention obtains by means of other diagram from the explanation below it.Here illustrate:
Fig. 4 illustrates the compressor housing of the exhaust gas turbocharger of controlling mechanism and a kind of towing astern bypass valve with a kind of integrated electricity with sectional view,
Fig. 5 shows in the diagram shown cam disk, is in the different angular orientation of three kinds of the output shaft of actuator,
Fig. 6 with chart schematically show described actuator angle and waste gate valve and relation between the opening feature of towing astern bypass valve,
Fig. 7 shows a kind of towing astern bypass valve be coupled by means of vibration damper and actuator, is in the different angular orientation of three kinds of the output shaft of described actuator,
Fig. 8 with chart schematically show when governing speed is very little described actuator angle and described waste gate valve and relation between the opening feature of towing astern bypass valve,
Fig. 9 with chart schematically show when governing speed is very large described actuator angle and described waste gate valve and relation between the opening feature of towing astern bypass valve and
Figure 10 is coupled together by means of the manipulation of centrifugal clutch by described waste gate valve and described towing astern bypass valve diagrammatically show.
Fig. 4 shows a kind of schematic sectional view with the compressor housing 4a of the controlling mechanism 8 of integrated electricity and the exhaust gas turbocharger of towing astern bypass valve 5.Described compressor housing 4a has a compressor drum 4b, an exit region 4c and be disposed in after described compressor drum be disposed in compressor drum before enter region 4d.Will by the air compressed to described compressor drum input by the described region 4d that enters.In described exit region 4c, also exist by means of described compressor drum by the air compressed, this air is transported to internal-combustion engine.
Described exit region 4c is connected with towing astern bypass valve 5.Under the opening state of described towing astern bypass valve 5, will to be led back entering the 4d of region of described compressor housing 4a by the air that have compressed by described towing astern bypass valve 5 and a reflow pipe 12 from described exit region 4c.
In order to close described towing astern bypass valve 5, arrange a tappet 10 be coupled mutually with pressure spring 11, this tappet has a linear projection 10a, and this protrudes through a scarce 8f and imports to by the cover plate 8e of controlling mechanism 8 that uses as actuator.Between described breach 8f and linear projection 10a, a Sealing is set.
Described tappet 10 is in effective connection by its linear projection 10a with one piece of plate 8c, designs a cam 8d here on the shell of this plate.Described plate 8c is rotatably connected with the output shaft 8b of the controlling mechanism 8 of described electricity is antitorque.Described output shaft 8b is coupled with the take-off lever 8a phase of the controlling mechanism 8 of described electricity.
The controlling mechanism 8 of described electricity is arranged on the waste gate valve 2 on the turbine shroud of described exhaust gas turbocharger in addition cover plate with one is connected, to close as required or to open described waste gate valve.
Below, the waste gate valve of described exhaust gas turbocharger and towing astern bypass valve can be operated by unique, a common actuator in the embodiment illustrated.
Fig. 5 shows in the diagram shown plate 8c, is in the different angular orientation of three kinds of the output shaft of described actuator.In fig 5 a, plate 8c is in the angular orientation of 45 °, and is in figure 5b in the angular orientation of 135 °.In angular range between 45 ° and 135 °, realize the unlatching of described waste gate valve, under wherein said towing astern bypass valve remains on closed condition.From the angular orientations of 135 °, also open described towing astern bypass valve extraly, be used for opening described waste gate valve.In this case, show the angular orientation of a kind of 155 ° in fig. 5 c, the cam 8d on the shell of plate 8c is being arranged on and is extruding in the drawings the linear projection 10a of described tappet 10 left described in this position, also described tappet 10 itself is extruded thus, thus under making described towing astern bypass valve 5 be in opening state.
Fig. 6 with chart schematically show described actuator angle and described waste gate valve and relation between the opening feature of towing astern bypass valve.In this case, the opening feature of described towing astern bypass valve has been shown in Fig. 6 a, show the opening feature of described waste gate valve in figure 6b, and show the throw of lever of the adjustable lever of described actuator in fig. 6 c, wherein abscissa represents the angle of swing α of the output shaft of described actuator separately.It can be seen, between described angular orientation 1 (45 °) and angular orientation 2 (135 °), only change the enable possition of described waste gate valve, and described towing astern bypass valve keeps cutting out.Only have when the angle of swing α of the output shaft of described actuator be greater than 135 °, namely between angular orientation 2 (135 °) and angular orientation 3 (155 °) time, just also open described towing astern bypass valve.
But the shortcoming had by means of the kinematic relation that Fig. 6 sets forth is, only after fully opening described waste gate valve, described towing astern bypass valve just may be opened.In order to eliminate this shortcoming, and described towing astern bypass valve and described waste gate valve can be opened when needs simultaneously, by means of a vibration damper or centrifugal clutch, described towing astern bypass valve being coupled mutually with described actuator in an advantageous manner.Described towing astern bypass valve can be operated thus according to the governing speed of described actuator.
Illustrate a kind of possible design proposal in the figure 7.This drawings illustrates the towing astern bypass valve be coupled mutually with described actuator by means of a kind of vibration damper 13, is in the different angular orientation of three kinds of the output shaft of described actuator.In the angular orientation shown in Fig. 7 a and Fig. 7 b, described towing astern bypass valve is in the state of cut out separately.In angular orientation shown in Fig. 7 c, under the state that described towing astern bypass valve is in unlatching.The vibration damper shown in Fig. 7 a, 7b and 7c is a kind of linear shock absorber.
Fig. 8 schematically shows with chart, when the governing speed of described actuator is very low described actuator angle and described waste gate valve and relation between the opening feature of described towing astern bypass valve.In this case, the rotational speed of the output shaft of described actuator is illustrated in Fig. 8 a, illustrate the opening feature of described towing astern bypass valve in figure 8b, the opening feature of described waste gate valve is illustrated in Fig. 8 c, and illustrate the throw of lever of the adjustable lever of described actuator in figure 8d, wherein represent the angle of swing α of the output shaft of described actuator along abscissa separately.
It can be seen, only have when described waste gate valve from described closed position lentamente, namely open with a kind of rotational speed being less than the limit rotational speed of this output shaft of described output shaft time, just only little power is delivered on described tappet 10 by described vibration damper 13.This little power is not enough to described towing astern bypass valve is opened.
Fig. 9 schematically illustrates with chart, when the governing speed of described actuator is very large, described actuator angle and described waste gate valve and relation between the opening feature of described towing astern bypass valve.In this case, illustrate the rotational speed of the output shaft of described actuator in fig. 9 a, illustrate the opening feature of described towing astern bypass valve in figure 9b, the opening feature of described waste gate valve is illustrated in Fig. 9 c, and in Fig. 9 d, illustrate the throw of lever of the adjustable lever of described actuator, wherein indicate the angle of swing α of the output shaft of described actuator along abscissa separately.
It can be seen, when only having the rotational speed rapidly, being namely greater than the limit rotational speed of this output shaft with described output shaft a kind of from closed position when described waste gate valve to open, just transmit a power by described vibration damper 13, the size of this power enough makes described towing astern bypass valve open with overcoming initial tension of spring.Thus, from the arbitrary position of described waste gate valve, described waste gate valve and described towing astern bypass valve can be opened simultaneously.In this case, can in an advantageous manner, by being equipped with the plate of cam, described towing astern bypass valve be remained on the end position of described controlling mechanism.
Figure 10 schematically show by means of a kind of centrifugal clutch for described waste gate valve and described towing astern bypass valve carry out manipulating be coupled.By means of so a kind of centrifugal clutch, also can realize a kind of characteristic as setting forth by means of Fig. 8 and 9, namely according to the governing speed of described actuator, described towing astern bypass valve be operated.
Other optional structural type of the present invention can so realize: namely use a kind of linear to carry out alternative rotation regulating mechanism.It is also possible that use a kind of rotary vibration damper to carry out alternative described linear shock absorber.

Claims (10)

1. exhaust gas turbocharger, it has a waste gate valve and a towing astern bypass valve, they can be operated by unique, a common actuator (8), it is characterized in that, the governing speed of actuator (8) is depended in the operation for described towing astern bypass valve (5).
2. exhaust gas turbocharger according to claim 1, is characterized in that, described towing astern bypass valve (5) is coupled mutually by means of a kind of vibration damper (13) and described actuator (8).
3. exhaust gas turbocharger according to claim 2, is characterized in that, described vibration damper is a kind of linear shock absorber.
4. exhaust gas turbocharger according to claim 2, is characterized in that, described vibration damper is a kind of rotary vibration damper.
5. exhaust gas turbocharger according to claim 1, is characterized in that, described towing astern bypass valve (5) is coupled mutually by means of a kind of centrifugal clutch and described actuator (8).
6. the exhaust gas turbocharger according to any one of the claims, is characterized in that, the operation for described waste gate valve and described towing astern bypass valve is side by side carried out.
7. exhaust gas turbocharger according to any one of claim 1 to 5, is characterized in that, the operation for described waste gate valve and described towing astern bypass valve is not side by side carried out.
8. the exhaust gas turbocharger according to any one of the claims, is characterized in that, described actuator (8) has a kind of controlling device of electricity.
9. the exhaust gas turbocharger according to any one of the claims, it is characterized in that, described actuator (8) has an output shaft (8b) be coupled mutually with take-off lever (8a), this output shaft arranges a plate (8c), and this plate arranges a cam (8d) on the shell of its radial direction.
10. exhaust gas turbocharger according to claim 9, is characterized in that, described cam (8d) operates a tappet (10) to open described towing astern bypass valve (5).
CN201380014192.5A 2012-03-13 2013-03-07 Exhaust gas turbocharger with waste gate valve and towing astern by-passing valve Expired - Fee Related CN104302888B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102012203849.3 2012-03-13
DE102012203849A DE102012203849A1 (en) 2012-03-13 2012-03-13 Exhaust gas turbocharger with a wastegate valve and a diverter valve
PCT/EP2013/054572 WO2013135548A1 (en) 2012-03-13 2013-03-07 Exhaust turbocharger having a wastegate valve and a thrust circulation valve

Publications (2)

Publication Number Publication Date
CN104302888A true CN104302888A (en) 2015-01-21
CN104302888B CN104302888B (en) 2018-02-02

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CN201380014192.5A Expired - Fee Related CN104302888B (en) 2012-03-13 2013-03-07 Exhaust gas turbocharger with waste gate valve and towing astern by-passing valve

Country Status (5)

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US (1) US9856784B2 (en)
EP (1) EP2825745B1 (en)
CN (1) CN104302888B (en)
DE (1) DE102012203849A1 (en)
WO (1) WO2013135548A1 (en)

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CN107869386A (en) * 2016-09-22 2018-04-03 霍尼韦尔国际公司 Connecting rod for the exhaust by-pass valve of multistep turbocharger

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DE102012203849A1 (en) * 2012-03-13 2013-09-19 Continental Automotive Gmbh Exhaust gas turbocharger with a wastegate valve and a diverter valve
US10294878B2 (en) * 2016-02-24 2019-05-21 GM Global Technology Operations LLC Wastegate control systems and methods for engine sound emission
DE102016208158A1 (en) 2016-05-12 2017-11-16 Continental Automotive Gmbh Turbine for an exhaust gas turbocharger with double-flow turbine housing and valve arrangement for flood connection and wastegate control
DE102016208163A1 (en) 2016-05-12 2017-11-16 Continental Automotive Gmbh Turbine for a turbocharger with double-turbofan turbine housing and a linear valve for flood connection and wastegate control
CN108590839A (en) * 2018-03-05 2018-09-28 武汉理工大学 Centrifugal exhaust gas by-pass valve for engine exhausting turbine device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107869386A (en) * 2016-09-22 2018-04-03 霍尼韦尔国际公司 Connecting rod for the exhaust by-pass valve of multistep turbocharger
CN107869386B (en) * 2016-09-22 2021-11-12 盖瑞特交通一公司 Connecting rod for exhaust bypass valve of multistage turbocharger

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Publication number Publication date
US9856784B2 (en) 2018-01-02
EP2825745A1 (en) 2015-01-21
EP2825745B1 (en) 2018-07-18
US20150098803A1 (en) 2015-04-09
DE102012203849A1 (en) 2013-09-19
WO2013135548A1 (en) 2013-09-19
CN104302888B (en) 2018-02-02

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