CN104298280A - Engineering machine shutdown control method and device - Google Patents

Engineering machine shutdown control method and device Download PDF

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Publication number
CN104298280A
CN104298280A CN201410439895.9A CN201410439895A CN104298280A CN 104298280 A CN104298280 A CN 104298280A CN 201410439895 A CN201410439895 A CN 201410439895A CN 104298280 A CN104298280 A CN 104298280A
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Prior art keywords
electrical equipment
temperature
control
water pump
radiator fan
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Granted
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CN201410439895.9A
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CN104298280B (en
Inventor
张桂梅
唐凤坤
战东红
于钦香
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The invention provides an engineering machine shutdown control method and device. The method comprises the steps that a shutdown instruction of a mechanical device is monitored; the temperature of an electrical element is detected; if the temperature of the electrical element meets the shutdown condition, the mechanical device is controlled to shut down immediately; if not, shutdown of the mechanical device is controlled to be delayed according to the temperature of the electrical element. By means of the method, shutdown can be carried out only when it is judged that the temperature of the electrical element meets a certain condition, the problem that high-temperature waste heat of the electrical element cannot be dissipated in time is avoided, the fault occurrence is reduced, and the service life of the element is prolonged.

Description

A kind of engineering machinery halt control method and device
Technical field
The present invention relates to technical field of engineering machinery, particularly a kind of engineering machinery halt control method and device.
Background technology
In society now, the engineering machinery as dozer and so on has become requisite operating equipment in project construction.Under general construction environment, the operating environment of these equipment is all more severe comparatively speaking, to operate in solar exposure often for a long time, and a large amount of electrical equipments is all installed in these engineering machinery, the normal use of engineering machinery greatly can be had influence on if there is the situation that electrical equipment is overheated.
In the prior art, in order to reduce the temperature of plant equipment inside, fan cooling mode is usually adopted to dispel the heat.But when plant equipment normally uses, often there will be the situation that human pilot arbitrarily closes mechanical power source, cause radiator fan to quit work.When electrical equipment is in the condition of high temperature, the closedown of this randomness may cause damage or the accelerated deterioration of electrical equipment, thus affects the serviceable life of the electric elements of plant equipment inside, increases the maintenance cost of plant equipment.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of engineering machinery halt control method and device, can stop time of smart delays equipment, ensures the radiating effect of electric elements inside, improves the serviceable life of electrical equipment.
A kind of engineering machinery halt control method, comprising:
The stop instruction of monitoring plant equipment;
Detect electrical equipment temperature;
If described electrical equipment temperature meets halt condition, control described plant equipment hard stop; Otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
Preferably, described halt condition is specially:
Described electrical equipment temperature is less than or equal to 50 DEG C.
Preferably, describedly control described plant equipment Delayed shutdown according to described electrical equipment temperature, be specially:
If described electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state;
If or described electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state;
If or described electrical equipment temperature is higher than 60 DEG C, radiator fan is set to high-speed state, water pump is set to high-speed state.
Preferably, also comprise:
Carry out alarm to user, prompting user controls described machinery and re-powers;
If described equipment re-powers, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
Preferably, also comprise:
If described stop instruction is emergency stop instruction, control described plant equipment hard stop.
A kind of engineering machinery stop control apparatus, comprising: command monitoring unit, temperature acquiring unit and shutdown control module;
Described command monitoring unit, for monitoring the stop instruction of plant equipment;
Described temperature acquiring unit, for detecting electrical equipment temperature;
Described shutdown control module, if for judging that described electrical equipment temperature meets halt condition, control described plant equipment hard stop; Otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
Preferably, described halt condition is specially:
Described electrical equipment temperature is less than or equal to 50 DEG C.
Preferably, described shutdown control module comprises: radiator fan controls subelement, water pump controls subelement and delay policy chooser unit;
Described radiator fan controls subelement, for arranging the running status of described radiator fan according to the instruction of described delay policy chooser unit;
Described water pump controls subelement, for arranging the running status of described water pump according to the instruction of described delay policy chooser unit;
Described delay policy chooser unit, for the state policy corresponding according to described electrical equipment thermal creep stress, controls described radiator fan according to described state policy and controls subelement and water pump control subelement.
Preferably, described state policy comprises:
If described electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state;
If or described electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state;
If or described electrical equipment temperature is higher than 60 DEG C, radiator fan is set to high-speed state, water pump is set to high-speed state.
Preferably, also comprise: Alarm Unit;
Described Alarm Unit, for carrying out alarm to user, pointing out described user to control described plant equipment and re-powering.
Preferably, also comprise: engine off control unit;
Described engine off control unit, if for judging that described stop instruction is emergency stop instruction, control described plant equipment hard stop.
Compared with prior art, the present invention has the following advantages:
In invention, the first stop instruction of monitoring equipment, detects electrical equipment temperature afterwards, if electrical equipment temperature meets halt condition, then controls plant equipment hard stop, otherwise, according to electrical equipment temperature controller tool equipment Delayed shutdown.By using above method, can judge that reaching certain condition in electrical equipment temperature just shuts down, and avoids the problem that the high-temperature residual heat of electrical equipment can not dispel the heat in time, reducing the generation of fault, improve the serviceable life of element.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of a kind of engineering machinery halt control method first embodiment provided by the invention;
Fig. 2 is the theory diagram of a kind of engineering machinery stop control apparatus first embodiment provided by the invention;
Fig. 3 is the theory diagram of a kind of engineering machinery stop control apparatus second embodiment provided by the invention;
Fig. 4 is the theory diagram of a kind of engineering machinery stop control apparatus the 3rd embodiment provided by the invention.
Embodiment
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with accompanying drawing.
See Fig. 1, this figure is the process flow diagram of a kind of engineering machinery halt control method first embodiment provided by the invention.
In the present embodiment, comprising:
S101: the stop instruction of monitoring plant equipment.
S102: detect electrical equipment temperature.
S103: judge that described electrical equipment temperature meets halt condition.
S104: if described electrical equipment temperature meets halt condition, control described plant equipment hard stop.
S105: otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
In the present embodiment, the stop instruction of first real-time watch device.This instruction can send automatically for HCU, also can send for operating personnel manually operate.
After monitoring equipment downtime instruction, current electrical equipment temperature can be detected, and judge whether current electrical equipment temperature meets preset halt condition.
Wherein, halt condition can be the boundary value arranged electrical equipment temperature, if namely current electrical equipment temperature meets the temperature requirement specified in halt condition, and can opertaing device hard stop.
And if current electrical equipment temperature does not meet the requirement of relevant temperature in preset halt condition, then need employing Delayed shutdown strategy.Namely currently can not, at once by equipment downtime, equipment work be also needed to drive the work of the radiating subassembly such as radiator fan and water pump, to reduce the temperature of inner electrical equipment.After reaching halt condition, then control mechanical equipment downtime.
In the present embodiment, the first stop instruction of monitoring equipment, detects electrical equipment temperature afterwards, if electrical equipment temperature meets halt condition, then controls plant equipment hard stop, otherwise, according to electrical equipment temperature controller tool equipment Delayed shutdown.By using above method, can judge that reaching certain condition in electrical equipment temperature just shuts down, and avoids the problem that the high-temperature residual heat of electrical equipment can not dispel the heat in time, reducing the generation of fault, improve the serviceable life of element.
The present embodiment is a kind of engineering machinery halt control method second embodiment provided by the invention.
In the present embodiment, mainly specifically disclose halt condition, and the rate-determining steps taked when determining Delayed shutdown, specifically comprise:
Due to the kind of plant equipment and the difference of model, the halt condition for plant equipment can arrange no temperature Rule of judgment.
In the present embodiment, described halt condition can be: described electrical equipment temperature is less than or equal to 50 DEG C.If the temperature of namely current electrical equipment is less than or equal to 50 DEG C, plant equipment hard stop can be controlled, no longer need plant equipment to provide power technology radiating subassembly to dispel the heat.
And if electrical equipment temperature is greater than 50 DEG C, then thinking current should carry out Delayed shutdown, can take different control measure according to the concrete condition of current electrical equipment temperature.Specific as follows:
If electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state; If or electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state; If or electrical equipment temperature is higher than 60 DEG C, and radiator fan is set to high-speed state, and water pump is set to high-speed state.
After radiator fan and water pump also work according to above-mentioned strategy setting, when the temperature of electrical equipment reaches halt condition; Or after radiator fan and water pump normally run certain hour, mechanical equipment downtime can be controlled.
In addition; do not meeting under halt condition, can also be pointed out to operating personnel by alarm mode, plant equipment should power on by teaching process personnel; to be done to carrying out lower electricity operation after the heat radiation of inner member again, thus avoid operating personnel to the random closedown of plant equipment.
Because engineering equipment operationally may need emergency stop because of the situation in the external world.In this case, as long as detect that stop instruction is emergency stop instruction, then do not need to judge one by one according to Delayed shutdown strategy again, but control described plant equipment hard stop.
In the present embodiment; to the Provisioning Policy of plant equipment and pump working state when essentially disclosing condition and the Delayed shutdown of shutdown; thus avoid the problem that the high-temperature residual heat of electrical equipment can not dispel the heat in time, reduce the generation of fault, improve the serviceable life of element.
Based on a kind of above-mentioned engineering machinery halt control method method, present invention also offers a kind of engineering machinery stop control apparatus, describe its ingredient in detail below in conjunction with specific embodiment.
See Fig. 2, this figure is the theory diagram of a kind of engineering machinery stop control apparatus first embodiment provided by the invention.
In the present embodiment, comprising: command monitoring unit 10, temperature acquiring unit 20 and shutdown control module 30.
Described command monitoring unit 10, for monitoring the stop instruction of plant equipment.
Described temperature acquiring unit 20, for detecting electrical equipment temperature.
Described shutdown control module 30, if for judging that described electrical equipment temperature meets halt condition, control described plant equipment hard stop; Otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
In the present embodiment, the stop instruction of command monitoring unit 10 Real-Time Monitoring plant equipment is first used.This instruction can send automatically for HCU, also can send for operating personnel manually operate.
After monitoring equipment downtime instruction, current electrical equipment temperature can be detected by serviceability temperature acquiring unit 20.
Shut down control module 30 and judge whether current electrical equipment temperature meets preset halt condition.Wherein, halt condition can be the boundary value arranged electrical equipment temperature, if namely current electrical equipment temperature meets the temperature requirement specified in halt condition, and namely can controller tool equipment hard stop.
And if current electrical equipment temperature does not meet the requirement of relevant temperature in preset halt condition, then need employing Delayed shutdown strategy.Namely currently plant equipment can not to be shut down at once, also need plant equipment work to drive the work of the radiating subassembly such as radiator fan and water pump, to reduce the temperature of inner electrical equipment.After reaching halt condition, then control mechanical equipment downtime.
In the present embodiment, comprising: command monitoring unit, temperature acquiring unit and shutdown control module.Wherein, command monitoring unit is for monitoring the stop instruction of plant equipment.Temperature acquiring unit is for detecting electrical equipment temperature.If shut down control module to be used for judging that electrical equipment temperature meets halt condition, control plant equipment hard stop; Otherwise, according to electrical equipment temperature controller tool equipment Delayed shutdown.By using above device, can judge that reaching certain condition in electrical equipment temperature just shuts down, and avoids the problem that the high-temperature residual heat of electrical equipment can not dispel the heat in time, reducing the generation of fault, improve the serviceable life of element.
See Fig. 3, this figure is the theory diagram of a kind of engineering machinery stop control apparatus second embodiment provided by the invention.
In the present embodiment, described shutdown control module 30 comprises: radiator fan controls subelement 301, water pump controls subelement 302 and delay policy chooser unit 303.
Described radiator fan controls subelement 301, for arranging the running status of described radiator fan according to the instruction of described delay policy chooser unit.
Described water pump controls subelement 302, for arranging the running status of described water pump according to the instruction of described delay policy chooser unit.
Described delay policy chooser unit 303, for the state policy corresponding according to described electrical equipment thermal creep stress, controls described radiator fan according to described state policy and controls subelement, water pump control subelement.
Due to when carrying out Delayed shutdown, needing to arrange the duty of the radiator fan in equipment and water pump, therefore needing, radiator fan is also set in shutdown control module 30 and controls subelement 301, water pump control subelement 302.
When judging that current electrical equipment temperature does not meet halt condition, select corresponding delay policy by delay policy chooser unit 303, and strategically in the curriculum offering motivation of regulation and the duty of water pump.
Wherein, described halt condition can be: electrical equipment temperature is less than or equal to 50 DEG C.If namely current electrical equipment temperature is less than or equal to 50 DEG C, then can controls plant equipment hard stop by delay policy chooser unit 303, no longer need to dispel the heat.
And if electrical equipment temperature is greater than 50 DEG C, thinking current should carry out Delayed shutdown, then can take different control measure according to the concrete condition of current electrical equipment temperature.Specific as follows:
If described electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state; If or described electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state; If or described electrical equipment temperature is higher than 60 DEG C, radiator fan is set to high-speed state, water pump is set to high-speed state.
After radiator fan and water pump also work according to above-mentioned strategy setting, when the temperature of electrical equipment reaches halt condition; Or after radiator fan and water pump run certain hour according to above-mentioned strategy, mechanical equipment downtime can be controlled.
In the present embodiment, shut down control module to comprise: radiator fan controls subelement, water pump controls subelement and delay policy chooser unit.Wherein, radiator fan controls the state that subelement is used for arranging according to the instruction of described delay policy chooser unit radiator fan.Water pump controls the state that subelement is used for arranging according to the instruction of described delay policy chooser unit described water pump.Delay policy chooser unit is used for the state policy corresponding according to described electrical equipment thermal creep stress, controls described radiator fan control subelement, water pump control subelement according to described state policy.And to the Provisioning Policy of radiator fan and pump working state when also disclosing condition and the Delayed shutdown of shutdown in the present embodiment.The problem can avoided the high-temperature residual heat of electrical equipment by using above device and can not dispel the heat in time, reduces the generation of fault, improves the serviceable life of element.
See Fig. 4, this figure is the theory diagram of a kind of engineering machinery stop control apparatus the 3rd embodiment provided by the invention.
In the present embodiment, also comprise: engine off control unit 40.
Described engine off control unit 40, if for judging that described stop instruction is emergency stop instruction, control described plant equipment hard stop.
Because engineering equipment operationally may need emergency stop because of the situation in the external world.In this case, need to use engine off control unit 40 to judge whether stop instruction is emergency stop instruction.If stop instruction is emergency stop instruction, does not then need to judge one by one according to Delayed shutdown strategy again, but control described plant equipment hard stop.Can shut down plant equipment with the fastest time like this, thus realize the object of emergency stop.
In the present embodiment, can also comprise: Alarm Unit 50.
Described Alarm Unit 50, for carrying out alarm to user, pointing out described user to control described plant equipment and re-powering.
Due to the randomness of operating personnel when using plant equipment, often there is the situation of unexpected closing device power supply.In order to ensure the radiating effect of plant equipment inner member, can Alarm Unit 50 be used to carry out alarm prompt to it when operating personnel's closing device power supply, plant equipment should re-start and power on by teaching process personnel, to be done to carrying out lower electricity operation after the heat radiation of inner member again, thus avoid operating personnel to the random closedown of plant equipment.
The above is only preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, do not departing under technical solution of the present invention ambit, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solution of the present invention, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belongs in the scope of technical solution of the present invention protection.

Claims (11)

1. an engineering machinery halt control method, is characterized in that, comprising:
The stop instruction of monitoring plant equipment;
Detect electrical equipment temperature;
If described electrical equipment temperature meets halt condition, control described plant equipment hard stop; Otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
2. method according to claim 1, is characterized in that, described halt condition is specially:
Described electrical equipment temperature is less than or equal to 50 DEG C.
3. method according to claim 1, is characterized in that, describedly controls described plant equipment Delayed shutdown according to described electrical equipment temperature, is specially:
If described electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state;
If or described electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state;
If or described electrical equipment temperature is higher than 60 DEG C, radiator fan is set to high-speed state, water pump is set to high-speed state.
4. method according to claim 3, is characterized in that, also comprises:
Carry out alarm to user, prompting user controls described machinery and re-powers;
If described equipment re-powers, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
5. method according to claim 1, is characterized in that, also comprises:
If described stop instruction is emergency stop instruction, control described plant equipment hard stop.
6. an engineering machinery stop control apparatus, is characterized in that, comprising: command monitoring unit, temperature acquiring unit and shutdown control module;
Described command monitoring unit, for monitoring the stop instruction of plant equipment;
Described temperature acquiring unit, for detecting electrical equipment temperature;
Described shutdown control module, if for judging that described electrical equipment temperature meets halt condition, control described plant equipment hard stop; Otherwise, control described plant equipment Delayed shutdown according to described electrical equipment temperature.
7. device according to claim 6, is characterized in that, described halt condition is specially:
Described electrical equipment temperature is less than or equal to 50 DEG C.
8. device according to claim 6, is characterized in that, described shutdown control module comprises: radiator fan controls subelement, water pump controls subelement and delay policy chooser unit;
Described radiator fan controls subelement, for arranging the running status of described radiator fan according to the instruction of described delay policy chooser unit;
Described water pump controls subelement, for arranging the running status of described water pump according to the instruction of described delay policy chooser unit;
Described delay policy chooser unit, for the state policy corresponding according to described electrical equipment thermal creep stress, controls described radiator fan according to described state policy and controls subelement and water pump control subelement.
9. device according to claim 8, is characterized in that, described state policy comprises:
If described electrical equipment temperature is in 50 DEG C ~ 55 DEG C, radiator fan is set to low speed state, water pump is set to low speed state;
If or described electrical equipment temperature is in 56 DEG C ~ 60 DEG C, radiator fan is set to high-speed state, water pump is set to low speed state;
If or described electrical equipment temperature is higher than 60 DEG C, radiator fan is set to high-speed state, water pump is set to high-speed state.
10. device according to claim 9, is characterized in that, also comprises: Alarm Unit;
Described Alarm Unit, for carrying out alarm to user, pointing out described user to control described plant equipment and re-powering.
11. devices according to claim 6, is characterized in that, also comprise: engine off control unit;
Described engine off control unit, if for judging that described stop instruction is emergency stop instruction, control described plant equipment hard stop.
CN201410439895.9A 2014-09-01 2014-09-01 A kind of engineering machinery halt control method and device Active CN104298280B (en)

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Application Number Priority Date Filing Date Title
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CN104298280B CN104298280B (en) 2017-03-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104849078A (en) * 2015-04-13 2015-08-19 句容五星机械制造有限公司 Method for detecting a fault that an oil cut-off valve control oil circuit bulldozer cannot be restarted
CN105320180A (en) * 2015-11-11 2016-02-10 珠海格力电器股份有限公司 Shutdown control method and device for cooling equipment
CN110107391A (en) * 2019-05-23 2019-08-09 浙江吉利控股集团有限公司 Progress control method, system and electronic equipment after a kind of engine blower

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CN1800602A (en) * 2005-12-31 2006-07-12 杜维 Engine controller and control method thereof
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CN201284687Y (en) * 2008-11-21 2009-08-05 安徽安凯汽车股份有限公司 Control device used for protecting car engine at high water temperature
CN102817692A (en) * 2011-11-30 2012-12-12 凯迈(洛阳)机电有限公司 Engine thermal management system
CN103362678A (en) * 2013-06-03 2013-10-23 湖北三江航天万峰科技发展有限公司 Automatic control device of diesel engine

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CN201134748Y (en) * 2007-04-10 2008-10-15 江长兴 Heat radiating device
CN201284687Y (en) * 2008-11-21 2009-08-05 安徽安凯汽车股份有限公司 Control device used for protecting car engine at high water temperature
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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN104849078A (en) * 2015-04-13 2015-08-19 句容五星机械制造有限公司 Method for detecting a fault that an oil cut-off valve control oil circuit bulldozer cannot be restarted
CN105320180A (en) * 2015-11-11 2016-02-10 珠海格力电器股份有限公司 Shutdown control method and device for cooling equipment
CN110107391A (en) * 2019-05-23 2019-08-09 浙江吉利控股集团有限公司 Progress control method, system and electronic equipment after a kind of engine blower

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